Related Manuals for TYROLIT Hydrostress WSE1621
Summary of Contents for TYROLIT Hydrostress WSE1621
- Page 1 OPERATING INSTRUCTIONS CONTROL UNIT WSE1621 Index 000 Translation of the original instructions 10999160 en / 01.10..2018...
- Page 2 All repairs must be carried out by trained personnel only. Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order.
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Page 3: Table Of Contents
Recycling waste ............WSE1621 Control unit... - Page 4 Spare parts ..............Page 4 WSE1621 Control unit...
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Page 5: Safety
X Ensure that the EMERGENCY STOP button can be reached quickly. Electric shock from live cables and connectors! X Switch off the WSE1621 Control unit before connecting or disconnecting cables. X Ensure the power supply is earthed and fitted with an AC/DC sensitive residual current circuit breaker (FI type B) with a maximum residual current of 30mA. -
Page 6: What To Do In An Emergency
If the EMERGENCY STOP function is activated on the radio remote controller, the power supply of the main motor is interrupted. In the event of an emergency, the machine systems can also be switched off via the main switch on the WSE1617 control unit. Main switch Page 6 WSE1621 Control unit... -
Page 7: Description
TYROLIT Hydrostress AG Description System The WSE1621 Control unit / Remote controller can be used to operate various TYROLIT machine systems. System 1 Wall saw systems Connection for main/drive motor 2 Wire saw systems Mv Connection for feed motor(s) 3 Core drilling systems... -
Page 8: Main Components
5 Indicator light 13 Water coupling / water outlet 6 Housing with grip 14 Radio antenna / remote query 7 Main switch 15 Radio antenna / remote controller 8 Power supply 16 Remote controller cable Page 8 WSE1621 Control unit... - Page 9 1 2x interchangeable rechargeable batteries No. 10999383 2 Rechargeable battery charger No. 10984305 Rechargeable battery charger with 10–30 VDC connection No.10984840 3 Remote controller cable No. 10999372 4 Battery holder No. 10999384 5 Key No. 10984309 WSE1621 Control unit Page 9...
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Page 10: Remote Controller
The cable insert is included in the scope of supply and allows connection of the remote control- ler to the WSE1621 Control unit. The cable length is 10 m. Cable operation makes it possible to work in areas where radio operation is not allowed (e.g. hospitals). -
Page 11: Connections
9 The control unit is isolated from the power supply 9 The connectors and couplings are clean 9 Cables and hoses are undamaged Control unit connections Cutting tool drive motor Feed motor Water Mains supply Cable connection for remote controller USB port WSE1621 Control unit Page 11... - Page 12 9 Sufficient cable cross-sections: up to 25 m long 5 x 4 mm , more than 25 m long 5 x 6 mm 9 Connectors are clean 9 Cables are undamaged Connecting motors Cutting tool drive motor Feed motor Page 12 WSE1621 Control unit...
- Page 13 Connecting the water supply Water connections The WSE1621 Control unit is cooled by water. The control unit must also be cooled during dry applications. The incoming water is routed through the water filter via the control unit and on to the machine system. After cooling the main motor of the machine system during a dry appli- cation, the water is drained via a water hose.
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Page 14: Operation
18 USB port USB port 19 Water connection Main motor potentiometer 20 Connection for feed cable Main motor On/Off 21 Water connection Water On/Off 22 Start switch EMERGENCY STOP 23 Connection for main motor cable Feed joystick Page 14 WSE1621 Control unit... -
Page 15: Display Elements
A Vario information field B Status information field Vario information field The vario information field displays information regarding faults, power and time. Status information field The status information field displays information regarding the machine system. WSE1621 Control unit Page 15... - Page 16 Data exchange Potentiometer 0 position EMERGENCY STOP function / ON Water EMERGENCY STOP function / OFF Rechargeable battery: Contact Battery empty Rechargeable battery: Stopwatch / daily hour counter Low battery level Rechargeable battery: Electronics Fully charged Page 16 WSE1621 Control unit...
- Page 17 Example of an error display: Cause: Overtemperature of main motor Action: Cool with water Example of vario fields Display: Error display (1): Main motor (2) has reached overtemperature (3), countermeasure equals (4) cool with water (5). WSE1621 Control unit Page 17...
- Page 18 This status indicates an error in the Information field. This status indicates operating/system information in the Information field. This status indicates repair information in the Information field. Potentiometer of the feed motor is not in the 0 position. Page 18 WSE1621 Control unit...
- Page 19 It is possible to switch to a 16 A mains power supply. The control unit will automatically return to the 32 A setting when it is restarted. The WSE1621 Control unit will switch off if it is not used for 30 seconds. The control unit can be reactivated by pressing the pulse button (12).
- Page 20 Display of the power for the feed- and main motor Power display during operation Operation with less than 40% Example: nominal power Operation with 40% to 80% nominal power Motors are operated at 100% Main motor 80% nominal power Feed motor 80% nominal power Page 20 WSE1621 Control unit...
- Page 21 Current nominal power of the main motor: 24A (adjusts continuously) 38m/s The speed of the diamond tool is 38m/s Current nominal power of the feed motor: 4A (adjusts continuously) 00:12 h The machine system has been in use for 12 minutes WSE1621 Control unit Page 21...
- Page 22 Short circuit detection • Earth fault • Contact TYROLIT of the main motor after-sales service Main motor overcurrent • Main motor blocked • Contact TYROLIT • Overcurrent earth after-sales service fault Page 22 WSE1621 Control unit...
- Page 23 STOP push-button, • Radio communication perform the startup has been interrupted procedure • Change the radio fre- quency by switching the key switch on the radio remote controller on and off WSE1621 Control unit Page 23...
- Page 24 • Check the mains volt- age too high • The saw blade feeds age; see Technical data • Only use diamond back too much en- ergy. saw blades between Ø650mm (25.5”) and Ø1600mm (63”) • Switch to generator mode Page 24 WSE1621 Control unit...
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Page 25: Positioning The Wse1621P Control Unit
CAUTION Risk of water damage to the WSE1621 Control unit. X Make sure the WSE1621 Control unit is not positioned in water and that it is located at a safe distance to any splash water. Positioning the WSE1621 Control unit... -
Page 26: Starting The Wse1621P Control Unit
TYROLIT Hydrostress AG Starting the WSE1621 Control unit 9 The WSE1621 Control unit is connected to the mains and the water supply. 9 The machine system is connected to the WSE1621 Control unit. (See “Operating instructions - Sawing system”) 9 The remote controller EMERGENCY STOP (11) has been deactivated. - Page 27 X Press the main motor On/Off switch (9) on the remote controller to position I. – The electric motor starts when the main motor potentiometer is in the max. position. X The WSE1621 Control unit has started up and is ready for operation. 3.4.1...
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Page 28: Selecting The Machine System
Selecting the mains power supply The WSE1621 Control unit is preset for a 32 A mains power supply. (32A appears on the dis- play). The mains power supply can be switched to a 16 A setting or an emergency power sup- ply mode (G32A / G16A). -
Page 29: Tool Soft Start
TYROLIT Hydrostress AG Tool soft start The WSE1621 Control unit offers a tool soft start option. The soft start option is particularly applicable in the case of diamond wire saws. Selecting the tool station Proceed as follows: X Start the WSE1621 Control unit. -
Page 30: Selecting The Tool Station
When the button is released, the displayed symbol will change. X Pressing the tool selection button (5) for 3 seconds again and then releasing it will result in the WSE1621 Control unit reverting back to the standard tools. Page 30... -
Page 31: Power Control
The feed movements are selected with the joystick (12) and the speed is regulated via the potentiometer (6). Adjusting the feed The feed speed is automatically assisted by a feed facility during the cutting process. WSE1621 Control unit Page 31... - Page 32 TYROLIT Hydrostress AG 3.10.1 Manually adjusting the feed speed Feed speed 9 The WSE1621 Control unit has been started X Select the required feed speed via the feed potentiometer (6). 3.10.2 Locking the feed So that the joystick does not have to be held in position during the travel feed motion, the travel feed can be locked.
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Page 33: Changing The Direction Of Rotation Of The Main Motor
X Press the universal rotary knob/push button (3). – The direction of rotation has been changed and the operating screen is displayed. When the WSE1621 Control unit is restarted, the direction of rotation of the main motor reverts to the default setting. -
Page 34: Daily Hour Counter / Stopwatch
3.12 Daily hour counter / stopwatch The WSE1621 Control unit is equipped with a daily hour counter and a stopwatch. The daily hour counter and the stopwatch can be used during operation as and when required. Daily hour counter / stopwatch... -
Page 35: Switching Off The Wse1621P Control Unit
Risk of frost damage to the WSE1621 Control unit! X If there is a risk of frost, blow out any water Only use the EMERGENCY STOP function in an emergency to stop the WSE1621 Wall saw. WSE1621 Control unit Page 35... -
Page 36: Deactivating The Emergency Stop Function
– The EMERGENCY STOP screen appears on the display • Main motor On/Off (9). Proceed as follows: X Press the blue reset button (16). – The operating screen appears. X To continue operation, press the green pulse button (13). Page 36 WSE1621 Control unit... -
Page 37: Servicing And Maintenance
Cleaning using high-pressure cleaning equipment is not permitted. The WSE1621 Wall saw could be damaged if it is cleaned with high-pressure cleaning equipment. Products containing cleaning agent can damage parts of the WSE1621 Wall saw, the remote controller and the cables. -
Page 38: Cleaning The Water Filter
X Blow out water until all of the cooling water has been removed. X Remove the pump. Blowing out water To ensure the water can be blown out of the lines properly, use the TYROLIT purge pump, no.10998115. Page 38 WSE1621 Control unit... -
Page 39: Rechargeable Batteries
Contact TYROLIT customer service when the battery has cooled down. Recycling waste TYROLIT Hydrostress power tools are manufactured using a high proportion of recyclable mate- rials. A prerequisite for recycling is proper material separation. In many countries, TYROLIT is al- ready prepared for taking back your used equipment for recycling. -
Page 40: Malfunctions
Feed motor fails to build Remote controller potentiometer is de- X Contact TYROLIT after-sales service up power fective or in the 0 position Defective cable X Contact TYROLIT after-sales service Defective motor X Contact TYROLIT after-sales service Page 40 WSE1621 Control unit... -
Page 41: Technical Data
TYROLIT Hydrostress AG Technical data Dimensions Measurements in mm Weights Technical data Parameter Value Weight WSE1621 Control unit 11 kg WSE1621 Remote controller 1.8 kg WSE1621 Control unit Page 41... -
Page 42: Electrical Data
Ambient temperature Parameter Value Storage -20 °C to 50 °C Operation -15°C to 45°C Remote controller Remote controller Parameter Value Cable length (optional) 10 m Nominal voltage 24 VDC Protection class IP 65 Weight 1.8 kg Frequency 2.4 GHz Page 42 WSE1621 Control unit... -
Page 43: Ec Declaration Of Conformity
EN ISO 13849-1 : 2008 EN 60204 -1 : 2006+A1:2009 EN 61000 -6-2 : 2005 EN 61000 -6-4 : 2007+A1:2011 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 10/04/2018 Pascal Schmid Head of Development WSE1621 Control unit Page 43... -
Page 44: Spare Parts
TYROLIT Hydrostress AG Spare parts Page 44 WSE1621 Control unit... - Page 45 TYROLIT Hydrostress AG WSE1621 Control unit Page 45...
- Page 46 TYROLIT Hydrostress AG WSE1621 Control unit Page 46...
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