Table of Contents Installation, Operation and Maintenance Manual February 2018 MAC050515 EN Rev. D Contents Important Safety Procedures ... 1 10 Assembly Instructions ...... 6 10.1 Pinion Assembly .........6 ATEX instructions for use in (potential) explosive areas ........2 10.2 Alignment of pinion for correct piston assembly ..........
Any shortened SAFEKEY must not be used. Hytork XL actuators are only intended for use in large-scale fixed installations excluded from the If in doubt contact Emerson or your local Hytork scope of Directive 2011/65/EU on the restriction of Stocking Distributor. Read the relevant sections the use of certain hazardous substances in electrical carefully before continuing.
Hytork XL Installation, Operation and Maintenance Manual February 2018 MAC050515 EN Rev. D ATEX instructions for use in (potential) explosive areas Intended use The Hytork XL series pneumatic actuators are a Group II category 2 equipment and intended for use in areas in which explosive atmospheres caused by mixtures of air and gases, vapours, mists or by air/dusts are likely to occur.
Installation, Operation and Maintenance Manual Hytork XL MAC050515 EN Rev. D February 2018 Operating Media, NOTE: If the actuator is assembled for reverse operation, Pressures and instead of standard operation, Stop “1” will adjust the “open” position and stop “2” the “closed” position. Temperatures Stop marked Stop marked...
Pinion, driving the to replace all ‘O’ Rings, DURASTRIP Bearings, Washers pistons (20) apart until they partially push etc. This Kit is available from Emerson or its Stocking the End Caps from the Body. Distributors.
If necessary, remove any burrs, etc. from the top of the Pinion before removal. Carefully remove Pinion Top Bearing (9) from the Body. Inspection Clean and examine all parts for damage and wear. Emerson recommends ‘O’ Rings, DURASTRIP Bearings, SAFEKEYS, Washers, etc. are replaced using a Hytork XL Spares Kit.
Hytork XL Installation, Operation and Maintenance Manual February 2018 MAC050515 EN Rev. D 10 Assembly Instructions Piston assembly for Piston assembly for “Standard” operation “Reverse” operation NOTE: Two body dots Check the product coding on the actuator’s product Pinion dot for reverse mode labels to define which type of grease to use.
Installation, Operation and Maintenance Manual Hytork XL MAC050515 EN Rev. D February 2018 10.5 End cap assembly on double acting Length actuators Thread Install the SAFEKEY ‘O’ Ring seals (12) to the SAFEKEY heads (13). Length tolerance : 0 to +1mm / 0” to 0.04” Lightly grease the End Cap ‘O’...
When the End Caps are in place and the SAFEKEYS fitted correctly, remove the It is the policy of Emerson to give the best possible Hytork Retractor Rods and replace service to our customers. We are happy to assist you the Sealing Bolts (28) and seals (29).
Installation, Operation and Maintenance Manual Hytork XL MAC050515 EN Rev. D February 2018 15 Parts and Materials Fig. 8 Hytork XL Actuator Parts Table 6. Parts and Materials Pos. Description Material Note: Ball Bearing Chromium steel ‘O’ Ring (End Cap) Nitrile Wear Ring (Piston) Acetal M90...