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1601 J. P . Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
700/705/710
Vehicle Mounted
Brake Lathe &
Rotor Driving Unit
®
Installation Instructions
Operating Instructions
Safety Instructions
Maintenance Instructions
READ these instructions before placing unit in
service. KEEP these and other materials delivered
with the unit in a binder near the machine for
ease of reference by supervisors and operators.
®
, COATS
®
and BADA
®
Automotive Service Equipment and Tools.
Manual Part No.:
927588 16
Revision:
06/01
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Summary of Contents for AMMCO 700
- Page 1 1601 J. P . Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 927588 16 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO ® , COATS ® and BADA ®...
- Page 2 Brake Lathes ii • AMMCO 700/705/710 Brake Lathes...
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Page 3: Table Of Contents
Maintenance and Service Model 700 Vehicle Mounted Brake Lathe ..2 Oiling ....... .17 Model 710 Specifications . -
Page 4: Safety Notices And Decals
For additional copies of either, or further information, contact: Hennessy Industries, Inc. 1601 J.P . Hennessy Drive LaVergne, TN 37086-3565 (615) 641-7533 or (800) 688-6359 www.Hennessy-Ind.com iv • AMMCO 700/705/710 Brake Lathes... -
Page 5: Owner's Responsibility
3. Keep all guards, shields, and covers in place and in working order. 4. Keep bystanders out of work area. 5. Unplug unit from power source before servicing or adjusting. 6. Maintain unit properly, keep work surfaces and work area clean. AMMCO 700/705/710 Brake Lathes • v... -
Page 6: Important Safety Instructions
16. Secure the work properly to the unit for setup and tool bit positioning. Do not attempt to hold a drum or rotor steady on the arbor with your hands. Both hands must be free to operate unit. SAVE THESE INSTRUCTIONS vi • AMMCO 700/705/710 Brake Lathes... -
Page 7: Before You Begin
Our willingness to assist in every possible manner does not make AMMCO responsible for collection of claims or replacement of lost or damaged materials. Shipping damage claims will not be handled under warranty. -
Page 8: Components
Prevent accidents and injuries by ensuring the unit is properly installed, operated, and maintained. Model 700 Vehicle Mounted Brake Lathe Model 710 Specifications Overall Lathe Height ......9-3/8 in. (238 mm) Overall Lathe Depth . -
Page 9: Brake Lathe Operation
(or if it will be less after recondition- ing), the rotor should be replaced. Note: Most often the discard thickness dimension is cast into the rotor, not the minimum “machine to” thickness. AMMCO 700/705/710 Brake Lathes • 3... -
Page 10: Lathe Mounting Procedures
If the inboard (red) cutter does not appear to clear the rotor, pay special attention to step 4 in the following section. 3. Attach the lathe to vehicle according to the guidelines in Figure 4 the following three sections. 4 • AMMCO 700/705/710 Brake Lathes... -
Page 11: Use Of Mounting Hardware
Fig. 7 . If the small 1/8" spacer is required, it should be placed on the caliper bolt last since it does not have the counter-bore the other spac- ers possess. Correct Configuration of Spacers Incorrect Configuration of Spacers Figure 7 AMMCO 700/705/710 Brake Lathes • 5... -
Page 12: Installation With The Vehicle's Caliper Bolts
Fig. 10. 9. Repeat steps 1 thru 7 to install the lower caliper bolt. 10. Torque the caliper bolts to 15 foot pounds. 6 • AMMCO 700/705/710 Brake Lathes... -
Page 13: Installation With Mounting Bolts Supplied In Mounting Hardware
7. Repeat steps 1 thru 5 to install the lower mounting bolt. 8. Torque the mounting bolts to 15 foot pounds. AMMCO 700/705/710 Brake Lathes • 7... -
Page 14: Set-Up And Machining
Note: Do Not jam cutting bits into the hat or raised portion of the rotor. 9. Position the cutting bits about 1/2" in from the outer edge Figure 13 of the braking surface, Fig. 15. Figure 14 Figure 15 8 • AMMCO 700/705/710 Brake Lathes... - Page 15 Turn on the Rotor Driving Unit. Slowly turn the handwheel to move the carriage to the inside edge of the brak- Figure 17 ing surface. 18. Repeat steps 13, 14, 15, and 16. Figure 19 Figure 18 AMMCO 700/705/710 Brake Lathes • 9...
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Page 16: Restoring Vehicle
2. Tighten each set screw separately, while turning the depth-of- cut knob to move the cutter up and down on the ways. 3. Tighten only until slight resistance is felt as the depth-of-cut knob is turned. 10 • AMMCO 700/705/710 Brake Lathes... -
Page 17: Storage
4. From left to right, the following parts should be loaded on the storage rack by pushing the parts over the tongues on the rack: flat washers, nut plates, 1/8" spacers, 1/4" spacers, 1/2" spacers, 1" spacers, end 2" spacers. AMMCO 700/705/710 Brake Lathes • 11... -
Page 18: Components
........(514 mm x 556 mm) 12 • AMMCO 700/705/710 Brake Lathes... -
Page 19: Electrical Wiring Requirements
Inadequate voltages and wiring will only produce problems. AMMCO electrical and electronic based machines are designed for nominal line voltages with variations of ten percent (10%) around the nominal, i.e.; 115 volt input could vary from 103 volts on the low side to 127 volts on the high side. -
Page 20: Mounting Of Lug Adapter
Four wheel drive vehicles and other large hub vehicles may require the optional AMMCO 4 x 4 Lug Adapter Kit, order part No. 927574. 1. Determine if the bolt pattern on the rotor has 3, 4, 5, 6, or 8 lugs. -
Page 21: Rotor Drive Unit Operation
Serious damage to the Rotor Driving Unit may result if the vehicle is not in "Neutral" gear. 7. Plug driving unit into an approved 115 VAC or 230VAC power source, refer to ELECTRICAL WIRING REQUIREMENTS. AMMCO 700/705/710 Brake Lathes • 15... - Page 22 (when looking at the rotor). Check to insure that rotation is into the face of the cutting bits. 10. Turn the drive unit on and proceed to recondition the rotor, see RECONDITIONING DISC BRAKE ROTORS. 16 • AMMCO 700/705/710 Brake Lathes...
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Page 23: Maintenance And Service
Retighten the locknut/bolt combination until the motor/gearbox assembly will remain in one place after being set. DO NOT over- tighten the pivots, as this will make the motor/gearbox hard to position. AMMCO 700/705/710 Brake Lathes • 17... - Page 24 927588 16 06/01 © Copyright 1994 Hennessy Industries and AMMCO All Rights Reserved Printed in USA...
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