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Summary of Contents for Hawk Gladiator series
- Page 1 Sultan Sonar Manual Rev 1.0 A Higher Level of Performance Manual Gladiator Conductivity Switch Series > A Level Switch for Liquids and Slurries For more information, please visit > www.hawkmeasure.com...
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Page 2: Table Of Contents
Table of Contents Gladiator Conductivity Switch Series Contents Overview Setup Procedure General Description Smart Probe Functionality Layout Principle of Operation Smart Probe Version Primary Areas of Application Smart Probe Version Features Remote Functionality Layout Remote Version Typical Applications Software Menu Non-metallic Tank Non-metallic Tank Remote Amplifier... -
Page 3: Overview
Overview Gladiator Conductivity Switch Series General Description The Gladiator Smart Conductivity Switch is a third generation, state-of-the-art level probe, designed to operate in tough industrial environments. The probe of the Conductivity Switch forms one part of an electric circuit, with the vessel wall or a reference probe making another part. A conductive liquid between the probe and the vessel wall (or between the probe and the reference probe) links the two parts of the circuit and the output will switch in response. -
Page 4: Typical Applications
Typical Applications Gladiator Conductivity Switch Series Non-metallic Tank Sump pump control > < Non-metallic Tank *Mounting must be electrically connected to tank wall for a High level switch in water tank single rod probe to work. Dual probe will work without electrical connection. -
Page 5: Dimensions
Dimensions Gladiator Conductivity Switch Series Remote Amplifier 111.5 mm (4.4”) 78 mm (3.1”) 192.5 mm (7.6”) 14 mm (0.6”) 192.5 mm (7.6”) 147 mm (5.8”) 174 mm (6.9”) 33.0 29.0 29.0 33.0 182.5 mm (7.2”) 147 mm (5.8”) 50 mm (2”) 158 mm (6.2”) 74 mm (2.9”) 4 mm (0.2”) -
Page 6: Mounting
Mounting Gladiator Conductivity Switch Series Probes can be mounted from the top, D. Top mounting side and bottom. When top mounting, ensure adequate clearance is provided between probe and wall. Avoid creating a Points to consider when mounting: confined area where material could build-up over A. -
Page 7: Dimensions
Dimensions Gladiator Conductivity Switch Series Mounting Probes can be mounted from above or from the side. Use a protection plate for side mounting where the probe may be subject to impact damage. Install the Probe far enough away from the vessel wall to prevent the probe from coming into contact with the wall, and prevent conductive build-up from bridging the probe to the wall over time. -
Page 8: Wiring
Wiring Gladiator Conductivity Switch Series Smart Probe Remove Plug-In terminal TEST block for easier wiring. TEST Signal 9 10 > < The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power. Hole for securing of optional identification tag User pliers to extract terminal blocks... -
Page 9: Remote Probe To Amplifier
Wiring Gladiator Conductivity Switch Series Remote Probe to Amplifier Remove Plug-In terminal block for easier wiring. GLADIATOR REMOTE PROBE TERMINAL LAYOUT remote STATUS Signal 9 10 9. 10. > < Terminals 1, 2, 3, 4, 9, 10 not used. User pliers to extract terminal blocks Hole for securing of optional identification tag... -
Page 10: Relay Functions
Wiring Gladiator Conductivity Switch Series Relay Functions Relay Action FailSafe Low FailSafe High Single Switch Point Dual Switch Points (default) Level Switch Contact Action Relay Status Relay - for Smart Smart Probe terminal numbers Probe Version Remote Amplifier terminal function (Set Relay Action labels >... -
Page 11: Multidrop Connections
Wiring Gladiator Conductivity Switch Series Multidrop Connections* Multidrop GPRS Connection* HawkLink HLRUG6 GPRS modem CAL TEST CAL TEST Signal Signal RELAY 1 RELAY 2 STATUS A STATUS B LINK A B Gnd A B Gnd A B Gnd Laptop or PC Communications using PCMCIA card or wired (PSTN) modem >... -
Page 12: Test Terminal Function Selection
Wiring Gladiator Conductivity Switch Series Test Terminal Function Selection Test input mode Test switch must be in ‘TEST’ (ON) position on Smart Probe - function always enabled on Remote Amplifier. Test terminal acts as an input for remote testing of the instrument’s switching function. Used to check for malfunction of unit from a remote position, PLC, SCADA etc. -
Page 13: Setup Procedure
Setup Procedure Gladiator Conductivity Switch Series Smart Probe Functionality Layout CAL TEST > Signal < Functionality Description (bold is default) RED LED: Relay status Mounting Calibration switch CAL/OFF ON when relay coil is energised GREEN LED: Power / Status Test input function select TEST/OFF Blinks to indicate the functioning is correct and no media is detected. -
Page 14: Smart Probe Version
Setup Procedure Gladiator Conductivity Switch Series Smart Probe Version 1. Mount the unit in its actual position. 5. Cancel influence of mounting (See mounting procedure - pages 6-7) • Do not proceed with this step unless the liquid is not • Make sure that external ground wire is connected touching the probe or probes. -
Page 15: Smart Probe Version
Setup Procedure Gladiator Conductivity Switch Series Smart Probe Version 6. Select the sensitivity 8. Test function (used to check for malfunction of unit from There are two adjustments controlling the sensitivity remote position, PLC, SCADA etc) of the switch point: •... -
Page 16: Remote Functionality Layout
Setup Procedure Gladiator Conductivity Switch Series Remote Functionality Layout Calibrate button Run button Down button Up button > Relay status LEDs 1 and 2 RELAY 1 RELAY 2 STATUS A STATUS B < Display (LCD with backlight) Status LEDs A and B - Status A flashes with probe to amplifier communications - Status B has no function in this product REMOVABLE REMOTE PROBE TERMINAL BLOCK... -
Page 17: Remote Version
Gladiator • The display will scroll through the following housing and the roof/wall/side of the silo/tank/ messages: Hawk, Amp SerialNo, Type, Amp Soft vessel/chute (for non metallic tanks make sure that Ver, Device ID, SensorSerial, SensorModel, Sens external ground wire is connected between the SoftVer, Sensor Addrs, Gladiator System Amp. -
Page 18: Software Menu
Software Menu Gladiator Conductivity Switch Series Remote Amplifier Entering Data All software adjustments are achieved via the four PUSHBUTTONS on the front panel. In Run Mode (A) Press and hold - interrupts normal operations and allows access to software menu headings. In Calibrate Mode >... -
Page 19: Flow Chart
Flow Chart Gladiator Conductivity Switch Series Software Tree Software version 7.14 Sensor Value Normal Running Display 0.0% Press to view unit operation diagnostics Press To Calibrate > UnLock On first start up there is < no security code protection. Press Press Press Press... -
Page 20: Quickset
Flow Chart Gladiator Conductivity Switch Series Quickset QuickSet *When CAL is pressed ‘ edit’ will flash on the bottom line of the display for a short time to indicate that the parameter is being opened for editing. Calibrate mount will cancel the mounting influence and zero the % reading with the existing process Cal Mounting conditions. - Page 21 Flow Chart Gladiator Conductivity Switch Series Advance Menu Default values/settings Advanced in bold and underlined Auto - Switch point is set in QuickSet by the ‘Switch Point’ parameter. Switch Mode ‘Switch On’ = ‘Switch Point’, ‘Switch Off’ = 3/4 ‘Switch Point’ value Auto ‘Switch On’...
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Page 22: Advance Menu
Flow Chart Gladiator Conductivity Switch Series Advance Menu From previous page Reset Log Reset probe history log (Yes / No) Log will automatically reset when Cal Mounting is used in QuickSet to cancel mounting influences and re-zero the % reading. Modbus Selection should not be changed Comms Type... -
Page 23: Diagnostic Displays (Remote Type Only)
Flow Chart Gladiator Conductivity Switch Series Diagnostic Displays (Remote type only) The diagnostic displays appear on the top line of the LCD, after pressing the Up or Down push button when the Gladiator switch is in its normal running mode. The diagnostics provide the user with valuable performance feedback on how the instrument is performing whilst in operation. -
Page 24: Diagnostic Displays
Flow Chart Gladiator Conductivity Switch Series Diagnostic Displays Max: 72.9% Maximum captured Sensor Value % since last 0.0% Continuous from previous page... history log reset, or last Cal Mounting operation. Press SwOff: 25% Percentage below which the Relay will be in State 1*. -
Page 25: Part Numbering
Part Numbering Gladiator Conductivity Switch Series Smart Probe Version CS3100 Gladiator Conductivity Switch - Smart Probe Power Supply B 12-30VDC U 12-30VDC and 90-260VAC Output Options Switch only, 1 level relay, Modbus Housing Standard Powder Coated, Diecast with glass lid Corrosion Resistant, Stainless Steel Housing >... -
Page 26: Remote Version
Part Numbering Gladiator Conductivity Switch Series Remote Version Remote Amplifier Gladiator Amplifier (compatible with all Gladiator products), Modbus Housing S Standard polycarbonate electronics housing Power Supply B 12-30 VDC C 36-60VDC U 12-30VDC and 90-260VAC Output Options S Switch. 1 level relay, 1 failsafe relay Approval A22 Grp II Cat 3 GD T85°C IP67 Tamb -40°C to 70°C Remote Probe... -
Page 27: Specifications
Specifications Gladiator Conductivity Switch Series Cable type between Amplifier and Probe Operating Voltage • 4 conductor shielded twisted pair instrument cable. • 12 - 30Vdc (residual ripple no greater than 100mV) • Conductor size dependent on cable length. • 80 - 260Vac 50/60Hz • BELDEN 3084A, DEKORON or equivalent. •... -
Page 28: Conductivity Table
Maganese Chloride 52600 133600 Zinc Sulfate 64.4 19100 48500 Hawk Measurement Hawk Measurement Systems (Head Office) 96 Glenn Street Lawrence, MA 01843, USA 15 - 17 Maurice Court Nunawading VIC 3131, AUSTRALIA Phone: +1 888 HAWKLEVEL (1-888-429-5538) Phone: +1 978 304 3000...
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