Emotron VFX 2.0 Instruction Manual
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Emotron VFX 2.0 Instruction Manual

Variable speed drive
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Emotron VFX 2.0
Variable Speed Drive
Instruction manual
English
Software version 4.2X

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  • Page 1 Emotron VFX 2.0 Variable Speed Drive Instruction manual English Software version 4.2X...
  • Page 2 Addendum Addendum valid for Emotron VFX 2.0 and FDU 2.0 Variable Speed Drive New Software version 4.21 This addendum belongs to the instruction manuals with document number: 01-4428-01r2 for Emotron FDU 2.0 software version 4.2X and 01-4429-01r2 for Emotron VFX 2.0 software version 4.2X All Chapter and Menu numbers in this addendum refers to the Chapter and Menu numbers in the above listed Instruction manuals.
  • Page 3 Start Running Torque Speed>0 Brake relay Brake acknowledge Brake Trip <33H <33H Brake warning Brake Fault trip time During stop During run Principle of Brake operation for fault during run and during stop Brake acknowledge functionality Emotron AB 01-4934-01r1...
  • Page 4 Menu Brake Fault [25V]. Brake Fault [25V] Select the preferred way to react to an alarm trip. 25V Brk Fault Default Autoreset not activated. 1 - 3600s 1 - 3600s Brake fault auto reset delay time. Emotron AB 01-4934-01r1 Brake acknowledge functionality...
  • Page 5 In following chapters there are added functionality or New menus for advanced setup of motor modulation prop- revised selections or default value. erties (Only valid for Emotron FDU 2.0): Motor PWM [22E] 10.4 Start and stop commands New menu (PWM = Pulse Width Modulation).
  • Page 6 [341], i.e. if [343] is set below [341] then the drive will run at [343] Max Speed with acceleration times given by [335] and [336] respectively. 11.3.7 Preset References [360] New default value in Menu [369] Emotron AB 01-4934-01r1 Other changes...
  • Page 7 [A] * [kW] [hp] [kW] [hp] FDU/VFX 48-228 * Available during limited time and as long as allowed by drive temperature. Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, Tel: +46 42 16 99 00, Fax: +46 42 16 99 49 www.emotron.com...
  • Page 8 Date of release: 15-05-2009 © Copyright Emotron AB 2005 - 2009 Emotron retains the right to change specifications and illustrations in the text, without prior notification. The contents of this document may not be copied without the explicit permission of Emotron AB.

  • Page 9: Safety Instructions

    2. Use an additional PE wire, with the same cable cross-sec- removed. If necessary take the appropriate precautions. tion as the used original PE and mains supply wiring. Emotron AB 01-4429-01r2...
  • Page 10 VSD. When opening the VSD for installing and/or commissioning activities wait at least 5 minutes. In case of malfunction a qualified technician should check the DC-link or wait for one hour before dismantling the VSD for repair. Emotron AB 01-4429-01r2...

  • Page 11: Table Of Contents

    The Toggle and Loc/Rem Key ........ 44 4.5.5 Current signals ((0)4-20 mA)........26 9.2.6 Function keys ............46 4.5.6 Twisted cables............26 The menu structure ..........46 Connecting options ..........26 9.3.1 The main menu ............46 Emotron AB 01-4429-01r2...
  • Page 12 11.6.1 Comparators [610] ..........127 11.6.2 Logic Output Y [620] ..........131 11.6.3 Logic Output Z [630] ..........133 11.6.4 Timer1 [640] ............134 11.6.5 Timer2 [650] ............136 11.7 View Operation/Status [700] ....... 137 11.7.1 Operation [710]............. 137 Emotron AB 01-4429-01r2...

  • Page 13: Introduction

    Introduction Delivery and unpacking Emotron VFX is intended for controlling the speed and torque of standard three phase asynchronous electrical Check for any visible signs of damage. Inform your supplier motors. The VSD is equipped with direct torque control immediately of any damage found. Do not install the varia- which uses built-in DSP, giving the VSD the capability of ble speed drive if damage is found.

  • Page 14: Standards

    CAUTION: In order to comply fully with the standards stated in the Manufacturer’s Declaration ANNEX IIB, the installation instructions detailed in this instruction manual must be followed to the letter. Introduction Emotron AB 01-4429-01r2...

  • Page 15: Dismantling And Scrapping

    1.5.1 Disposal of old electrical and electronic equipment This information is applicable in the European Union and other European countries with separate collection systems.

  • Page 16: Glossary

    Nominal frequency of motor Long Communication format Nominal speed of motor The function cannot be changed in run mode Maximum output current Speed Actual motor speed Torque Actual motor torque Sync Synchronous speed of the motor speed Introduction Emotron AB 01-4429-01r2...

  • Page 17: Mounting

    Recommended for VSD models -090 to -250 Fig. 3 Remove the roof plate. Load: 56 to 74 kg Terminals for roof fan unit supply cables DETAIL A Fig. 4 Remove roof unit Fig. 2 Lifting VSD model -090 to -250 Emotron AB 01-4429-01r2 Mounting...

  • Page 18: Stand-Alone Units

    Fig. 5 Lifting VSD model -300 to -1500 (mm) VFX-wall, wall-one side (mm) NOTE: When a 300 to 1500 model is placed between two walls, a minimum distance at each side of 200 mm must be maintained. Mounting Emotron AB 01-4429-01r2...

  • Page 19: Mounting Schemes

    VFX48/52: Model 003 to 018 (B), with optional gland plate NOTE: Glands for size B and C available as option kit. Fig. 11 Cable interface for mains, motor and communication, VFX48/52: Model 026 to 046 (C) Emotron AB 01-4429-01r2 Mounting...
  • Page 20 Fig. 14 VFX48: Model 090 to 175 (E) including cable inter- face for mains, motor and communication Fig. 12 VFX40/50: Model 046 - 073 (X2) External Interface Glands Glands Fig. 13 Cable interface for mains, motor and communication, VFX40/50: Model 046 - 073 (X2). Mounting Emotron AB 01-4429-01r2...

  • Page 21: Cabinet Mounting

    Flow rate [m /hour] 003-018 026 – 031 037 - 046 090 - 175 210 - 250 090 - 175 300 - 375 1020 430 - 500 1600 210 - 375 600 - 750 2400 430 - 500 Emotron AB 01-4429-01r2 Mounting...
  • Page 22 Fig. 17 VFX48: Model 600 to 750 (I) VFX69: Model 600 to 650 (J69) VFX69: Model 430 to 500 (I69) 2330 2000 Fig. 19 VFX48: Model 1200 to 1500 (K) VFX69: Model 750 to 1000 (K69) Mounting Emotron AB 01-4429-01r2...

  • Page 23: Installation

    • The litz ground connection see fig. 23, is only necessary Brake resistor, DC-link (DC-),DC+,R if the mounting plate is painted. All the variable speed connections (optional) drives have an unpainted back side and are therefore suitable for mounting on an unpainted mounting plate. Emotron AB 01-4429-01r2 Installation...

  • Page 24: Motor Cables

    • If the variable speed drive is mounted in a standard cabi- suitable for mounting on an unpainted mounting plate. net, the internal wiring must comply with the EMC standard. Fig. 23 shows an example of a VSD built into a cabinet. Installation Emotron AB 01-4429-01r2...
  • Page 25 RFI-Filter Mains Metal EMC cable glands Screened cables Metal housing Brake Output resistor coils (option) (option) Metal connector housing Metal cable gland Motor Mains Fig. 24 Variable speed drive as stand alone Emotron AB 01-4429-01r2 Installation...

  • Page 26: Connect Motor And Mains Cables For 090 To 1500

    VSD models 300 to 1500 are supplied with Klockner Moel- 6. Put the cable interface plate in place and secure with the ler K3x240/4 power clamps. fixing screws. For all type of wires to be connected the stripping length should be 32 mm. Installation Emotron AB 01-4429-01r2...

  • Page 27: Cable Specifications

    Cable diameter, mm 35-95 120-150 35-70 95-240 Tightening torque, Nm Mains Motor (06-F45-cables only) Fig. 27 Stripping lengths for cables 3.5.1 Dimension of cables and fuses Please refer to the chapter Technical data, section 14.6, page 167. Emotron AB 01-4429-01r2 Installation...

  • Page 28: Thermal Protection On The Motor

    Menu [227] Set the average Cos PHI value for the Motor Cos PHI: motors in parallel. NOTE: The shafts of the motors in parallel must be physically connected to obtain correct torque and speed control. Installation Emotron AB 01-4429-01r2...

  • Page 29: Control Connections

    13 14 15 16 17 18 19 20 21 41 42 43 Relay outputs AO1 AO2 DI4 DI5 DI6 DI7 DO1 DO2 DI8 31 32 33 51 52 -10V +24V +10V Fig. 28 Control board layout Emotron AB 01-4429-01r2 Control Connections...

  • Page 30: Terminal Connections

    Min speed to max speed section 11.5.3, page 120 Torque 0 to max torque Relay outputs N/C 1 Relay 1 output COM 1 Trip, active when the VSD is in a TRIP condition. N/O 1 Control Connections Emotron AB 01-4429-01r2...

  • Page 31: Connection Example

    DigIn 7 DigIn 8:Reset* Relay 3 RESET LOC/ Other options PREV NEXT ENTER Fieldbus option Option board or PC * Default setting ** The switch S1 is set to U NG_06-F27 Fig. 29 Connection example Emotron AB 01-4429-01r2 Control Connections...

  • Page 32: Connecting The Control Signals

    EMC Directive (it reduces the noise level). NOTE: Control cables must be separated from motor and mains cables. Control signals Fig. 31 Connecting the control signals 026 to 046 Control Connections Emotron AB 01-4429-01r2...

  • Page 33: Types Of Control Signals

    It is strongly recommended that the signal cables be allowed to cross mains and motor cables at a 90° angle. Do not let the signal cable go in parallel with the mains and motor cable. Emotron AB 01-4429-01r2 Control Connections...

  • Page 34: Current Signals ((0)4-20 Ma)

    X4 or X5 on the control board see Fig. 28, page 21 and mounted above the control board. The inputs and outputs of the option cards are connected in the same way as other control signals. Control Connections Emotron AB 01-4429-01r2...

  • Page 35: Getting Started

    Metal EMC cable glands decrease value or change selection Screened cables Metal housing Brake Output resistor coils (option) (option) Metal connector housing Metal cable gland Motor Mains Fig. 34 Connection of mains and motor cables Emotron AB 01-4429-01r2 Getting Started...

  • Page 36: Remote Control

    Change settings using the keys on the control panel. For fur- ther information about the control panel and menu struc- ture, see the chapter 9. page 43. Menu [100], Preferred View is displayed when started. Getting Started Emotron AB 01-4429-01r2...

  • Page 37: Local Control

    We select a low value to check the rotation direc- tion without damaging the application. 5.4.5 Run the VSD Press the key on the control panel to run the motor for- ward. If the motor is running the main connections are OK. Emotron AB 01-4429-01r2 Getting Started...
  • Page 38 Getting Started Emotron AB 01-4429-01r2...

  • Page 39: Applications

    Applications This chapter contains tables giving an overview of many dif- ferent applications/duties in which it is suitable to use varia- ble speed drives from Emotron. Further on you will find application examples of the most common applications and solutions.

  • Page 40: Mills

    6.1.3 Mills Challenge Emotron VFX solution Menu Direct torque control reduces start current. Same High start currents require larger fuses and cables. fuses can be used as those required for the 331-338, 350 Cause stress on equipment and higher energy cost.

  • Page 41: Main Features

    Set Ctrl2 4 digital inputs: DigIn1, 2 and 3 for selecting preset refer- (NG06-F03_1) ence within one parameter set and DigIn 4 and DigIn 5 for Fig. 37 Selecting the parameter sets selecting the parameter sets. Emotron AB 01-4429-01r2 Main Features...

  • Page 42: One Motor And One Parameter Set

    This is useful if you have a machine with two motors that can not run at the same time, such as a cable winding Motor pot commands machine that lifts up the reel with one motor and then turns the wheel with the other motor. Main Features Emotron AB 01-4429-01r2...

  • Page 43: Preset References

    Default settings of the Run/Stop/ Enable/Reset functions The default settings are shown in Fig. 38. In this example the VSD is started and stopped with DigIn 2 and a reset after trip can be given with DigIn 8. Emotron AB 01-4429-01r2 Main Features...
  • Page 44 The examples given in this and the following paragraphs fol- low the input selection shown in Fig. 40. Main Features Emotron AB 01-4429-01r2...

  • Page 45: Performing An Identification Run

    If this is not possible, the short ID run should be used. WARNING: During the extended ID RUN, the motor shaft will rotate. Take safety measures to Fig. 43 Copy and load parameters between VSD and control avoid unforeseen dangerous situations. panel Emotron AB 01-4429-01r2 Main Features...

  • Page 46: Load Monitor And Process Protection [400]

    The autoset function automatically sets the 4 alarm levels whilst running: maximum alarm, maximum pre-alarm, min- imum alarm and minimum pre-alarm. Fig. 44 gives an example of the monitor functions for con- stant torque applications Main Features Emotron AB 01-4429-01r2...
  • Page 47 Fig. 44 Emotron AB 01-4429-01r2 Main Features...
  • Page 48 Main Features Emotron AB 01-4429-01r2...

  • Page 49: Emc And Machine Directive

    Stopping until the motor has come to rest, after which the mains supply is switched off. This STOP may not be imple- mented with the help of a variable speed drive or its input/ output signals. Emotron AB 01-4429-01r2 EMC and Machine Directive...
  • Page 50 EMC and Machine Directive Emotron AB 01-4429-01r2...

  • Page 51: Operation Via The Control Panel

    The different areas in the display are described below: 221 Motor Volt 400V Motor Volt Stp M1: 400V Fig. 49 Example 3d level menu 4161 Max Alarm 0.1s Fig. 46 The display Fig. 50 Example 4th level menu Emotron AB 01-4429-01r2 Operation via the Control Panel...

  • Page 52: Indications On The Display

    Delete all menus from the toggle loop 1. Press the Toggle key and keep it pressed while pressing the Esc key. 2. Confirm with Enter. The menu Preferred view [100] is displayed. Operation via the Control Panel Emotron AB 01-4429-01r2...
  • Page 53 3. Cancel with Esc. Local mode Local mode is used for temporary operation. When switched to LOCAL operation, the VSD is controlled via the defined Local operation mode, i.e. [2171] and [2172]. The actual Emotron AB 01-4429-01r2 Operation via the Control Panel...

  • Page 54: Function Keys

    For instance, a menu can have one selectable menu (Set/ View Reference Value [310]), or it can have 17 selectable menus (menu Speeds [340]). NOTE: If there are more than 10 menus within one level, the numbering continues in alphabetic order. Operation via the Control Panel Emotron AB 01-4429-01r2...

  • Page 55: Programming During Operation

    Press the + or - key to enter edit mode. Then press the Prev or Next key to move the cursor to the right most position of the value that should be changed. The cursor will make the Emotron AB 01-4429-01r2 Operation via the Control Panel...

  • Page 56: Programming Example

    Press Enter for menu 2.00s [331]. Acc Time Keep key pressed 2.00s until desired value has been reached. Blinking ENTER Save the changed Acc Time value by pressing 4.00s Enter. Fig. 55 Programming example Operation via the Control Panel Emotron AB 01-4429-01r2...

  • Page 57: Serial Communication

    Profibus slot/index number according to description in sec- The control panel RS232 connection is not galvanic tion section 11.8.2, page 144. isolated. The optional RS232/485 card from Emotron is galvanic isolated. Note that the control panel RS232 connection can safely be used in combination with commercial available isolated USB to RS232 converters.

  • Page 58: Motor Data

    If you write the value 1004 to a register and this register has 3 significant digits, it will be stored as 1000. Modbus/DeviceNet Integer Function In the Emotron floating point format (F=1), one 16-bit Instance number value word is used to represent large (or very small numbers) with 42901 Reset 3 significant digits.
  • Page 59 Example of Emotron floating point format e3-e0 4-bit signed exponent. -8..+7 (binary 1000 .. 0111) m10-m0 11-bit signed mantissa. -1024..+1023 (binary 10000000000..01111111111) A signed number should be represented as a two comple- ment binary number, like below: Value Binary -8 1000...
  • Page 60 // round etmp.m=etmp.m*value; // make signed Rreturn (*(unsigned short int *)&etmp); //--------------------------------------------------------------------------- float eint16_to_float(unsigned short int value) float f; eint16 evalue; evalue=*(eint16 *)&value; if (evalue.f) if (evalue.e>=0) f=(int)evalue.m*pow10(evalue.e); else f=(int)evalue.m/pow10(abs(evalue.e)); else f=value; return f; //--------------------------------------------------------------------------- Serial communication Emotron AB 01-4429-01r2...
  • Page 61 Example Emotron 15-bit fixed point format The value 72.0 can be represented as the fixed point number 72. It is within the range 0-32767, which means that the 15- bit fixed point format may be used. The value will then be represented as:...
  • Page 62 Serial communication Emotron AB 01-4429-01r2...

  • Page 63: Functional Description

    Stop key is pressed simultaneously. As default it displays the Fieldbus format UInt actual speed and torque. Modbus format UInt 0rpm 0.0Nm Menu [100], Preferred View displays the settings made in menu [110], 1st line, and [120], 2nd line. See Fig. 57. Emotron AB 01-4429-01r2 Functional Description...

  • Page 64: 2Nd Line [120]

    Руccкий Russian selected nected to the load. Italiano Italian selected Česky Czech selected Communication information Modbus Instance no/DeviceNet no: 43011 Profibus slot/index 168/170 Fieldbus format UInt Modbus format UInt Functional Description Emotron AB 01-4429-01r2...

  • Page 65: Max Speed

    The reference is set via the serial commu- nication (RS 485, Fieldbus.) See section section 10.5 for further information. The reference is set via an option. Only Option available if the option can control the refer- ence value. Emotron AB 01-4429-01r2 Functional Description...
  • Page 66 When the keyboard is locked, parameters can be viewed but not changed. The reference value can be changed and the VSD can be started, stopped and reversed if these functions are set to be controlled from the keyboard. Functional Description Emotron AB 01-4429-01r2...

  • Page 67: Remote Signal Level/Edge [21A]

    Machine Directive (see the Chapter 8. page 41) if the bled. inputs are directly used to start and stop the machine. Speed direction is limited to left rotation. The input and key RunR are disabled. Both speed directions allowed. Emotron AB 01-4429-01r2 Functional Description...

  • Page 68: Mains Supply Voltage [21B]

    M1. If you have more than one motor you need to select the correct motor in menu [212] before entering motor data. NOTE: The parameters for motor data cannot be changed during run mode. Functional Description Emotron AB 01-4429-01r2...

  • Page 69: Maximum Speed [343

    25 - 150% x I VSD. Communication information 226 Motor Poles Stp M1: Modbus Instance no/DeviceNet no: 43044 Profibus slot/index 168/203 Default: Long, Range: 2-144 Fieldbus format 1=0.1 A Modbus format EInt is the nominal VSD current. Emotron AB 01-4429-01r2 Functional Description...
  • Page 70 55% of rated motor current. With a motor with a shaft mounted fan, Self is selected and the current for overload is limited to 87% from 20% of syn- Functional Description Emotron AB 01-4429-01r2...
  • Page 71 42911 Profibus slot/index 168/70 22B Encoder Fieldbus format Stp M1: Modbus format Default: Encoder feedback enabled Encoder feedback disabled Communication information Modbus Instance no/DeviceNet no: 43051 Profibus slot/index 168/210 Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...

  • Page 72: Motor Protection [230]

    Modbus Instance no/DeviceNet no: 43063 Modbus format UInt Profibus slot/index 168/222 Fieldbus format Long, 1=1 s NOTE: When Mot I2t Type=Limit, the VSD can control the Modbus format EInt speed < MinSpeed to reduce the motor current. Functional Description Emotron AB 01-4429-01r2...
  • Page 73 100000 10000 1000 1000 s (120%) 480 s (120%) 240 s (120%) 120 s (120%) 60 s (120%) Actual output current/ I t-current i / I2t-current Fig. 60 I t function Emotron AB 01-4429-01r2 Functional Description...
  • Page 74 Channel 2+3 used for PT100 protection Modbus format UInt Channel 1+2+3 used for PT100 protec- PT100 1+2+3 7 tion NOTE: PTC option and PT100 selections can only be selected when the option board is mounted. Functional Description Emotron AB 01-4429-01r2...

  • Page 75: Parameter Set Handling [240]

    Only available if the option can control the selection. Communication information Communication information Modbus Instance no/DeviceNet no: 43067 Profibus slot/index 168/226 Modbus Instance no/DeviceNet no: 43022 Fieldbus format UInt Profibus slot/index 168/181 Modbus format UInt Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...
  • Page 76 No Copy to factory settings. This function also includes selections for loading default settings to the four different Motor Data Default: No Copy Sets. No Copy Nothing will be copied Copy Copy all settings Functional Description Emotron AB 01-4429-01r2...

  • Page 77: Trip Autoreset/Trip Conditions [250]

    If the maximum number of trips has been reached, the trip All data is loaded from the control panel. message hour counter is marked with an “A”. If the Autoreset is full then the VSD must be reset by a nor- mal Reset. Emotron AB 01-4429-01r2 Functional Description...
  • Page 78 Fieldbus format Long, 1=1 s Modbus Instance no/DeviceNet no: 43072 Modbus format EInt Profibus slot/index 168/231 Fieldbus format Long, 1=1 s Modbus format EInt NOTE: An auto reset is delayed by the remaining ramp time. Functional Description Emotron AB 01-4429-01r2...
  • Page 79 Delay time starts counting when the fault is gone. When the Profibus slot/index 168/247 time delay has elapsed, the alarm will be reset if the function Fieldbus format Long, 1=1 s is active Modbus format EInt 257 Locked Rotor Default: 1–3600 1–3600 1–3600 s Emotron AB 01-4429-01r2 Functional Description...
  • Page 80 Modbus Instance no/DeviceNet no: 43084 time delay has elapsed, the alarm will be reset if the function is active. Profibus slot/index 168/243 Fieldbus format Long, 1=1 s 25C PT100 Modbus format EInt Default: 1–3600 1–3600 1–3600 s Functional Description Emotron AB 01-4429-01r2...
  • Page 81 25H Ext Trip TT is active. Trip 25K Min Alarm Default: Trip Selection: Same as menu [25B] Default: Communication information 1–3600 1–3600 1–3600 s Modbus Instance no/DeviceNet no: 43081 Profibus slot/index 168/240 Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...
  • Page 82 Max Alarm Trip Type [25N] Fieldbus format Long, 1=1 s Select the preferred way to react to a max alarm trip. Modbus format EInt 25N Max Alarm TT Trip Default: Trip Selection: Same as menu [25B] Functional Description Emotron AB 01-4429-01r2...

  • Page 83: Serial Communication [260]

    Fieldbus selected (Profibus, DeviceNet or Fieldbus Modbus/TCP) 25T LC Level NOTE: Toggling the setting in this menu will perform a Default: soft reset (re-boot) of the Fieldbus module. 1–3600 1–3600 1–3600 s Emotron AB 01-4429-01r2 Functional Description...
  • Page 84 Press Enter to set up the parameters for fieldbus communi- Range: cation. 263 Fieldbus Address [2631] Enter the unit address of the VSD. 2631 Address Default: Range: Profibus 0–126, DeviceNet 0–63 Node address valid for Profibus and DeviceNet Functional Description Emotron AB 01-4429-01r2...
  • Page 85 Modbus format UInt Communication Fault Time [2642]] 2654 Gateway Defines the delay time for the trip/warning. 0.000.000.000 Default: 0.0.0.0 2642 ComFlt Time 0.5s DHCP [2655] Default: 0.5 s Range: 0.1-15 s 2655 DHCP Default: Selection: On/Off Emotron AB 01-4429-01r2 Functional Description...

  • Page 86: Process And Application Parameters [300]

    Process Value Minimum and Maximum in order to As default the menu [310] is in view operation. The value of establish accurate actual process information. the active reference signal is displayed. The value is displayed Functional Description Emotron AB 01-4429-01r2...
  • Page 87 NOTE: If Speed, Torque or Frequency is chosen in menu [321]=Speed will be used. [321] Proc Source, menus [322] - [328] are hidden. NOTE: The motor control method depends on the selection of drive mode [213], regardless of selected process source, [321]. Emotron AB 01-4429-01r2 Functional Description...
  • Page 88 Profibus slot/index · 169/211 169/212 169/213 Å Fieldbus format UInt Ä Modbus format UInt Ö When sending a unit name you send one character at a time á starting at the right most position. é < Functional Description Emotron AB 01-4429-01r2...
  • Page 89 Default: Linear Communication information Linear Process is linear related to speed/torque Process is quadratic related to speed/ Quadratic Modbus Instance no/DeviceNet no: 43313 torque Profibus slot/index 169/217 Fieldbus format Long, 1=1 rpm Modbus format EInt Emotron AB 01-4429-01r2 Functional Description...

  • Page 90: Start/Stop Settings [330]

    With this set-up, the process data is scaled and linked to Modbus format EInt known values which results in an accurate control. Fig. 63 shows the relationship between nominal motor speed/max speed and the acceleration time. The same is valid for the deceleration time. Functional Description Emotron AB 01-4429-01r2...
  • Page 91 NOTE: If the Dec Time is too short and the generator energy cannot be dissipated in a brake resistor, the motor is decelerated according to the overvoltage limit. The actual deceleration time may be longer than the value set. Emotron AB 01-4429-01r2 Functional Description...
  • Page 92 0 rpm at a stop command. The ramp time is defined as the time it takes for the motor to decelerate from the nomi- Profibus slot/index 169/11 nal motor speed to 0 rpm. Fieldbus format UInt Modbus format UInt Functional Description Emotron AB 01-4429-01r2...
  • Page 93 No spinstart. If the motor is already running the VSD can trip or will start with high current. Spinstart will allow the start of a running Fig. 67 Shape of deceleration ramp motor without tripping or high inrush currents. Emotron AB 01-4429-01r2 Functional Description...

  • Page 94: Mechanical Brake Control

    Immediate after the brake release time expiration the brake lift signal is set. The user can set a digital output or relay to the function Brake. This output or relay can control the mechanical brake. Functional Description Emotron AB 01-4429-01r2...
  • Page 95 NOTE: Although this function is designed to operate a mechanical brake via the digital outputs or relays (set to brake function) controlling a mechanical brake, it can also be used without a mechanical brake and hold the load in a fixed position. Emotron AB 01-4429-01r2 Functional Description...

  • Page 96: Speed [340]

    NOTE: A lower speed value than the set minimum speed can be shown in the display due to motor slip. 33F Brk Wait 0.00s Default: 0.00 s Range: 0.00–30.0 s Functional Description Emotron AB 01-4429-01r2...

  • Page 97: Maximum Speed [343

    169/28 Maximum Speed [343] Fieldbus format Sets the maximum speed at 10 V/20 mA, unless a user- defined characteristic of the analogue input is programmed. Modbus format The synchronous speed (Sync-spd) is determined by the Emotron AB 01-4429-01r2 Functional Description...
  • Page 98 Fieldbus format Modbus format Default: 0 rpm Range: 0 – 4 x Motor Sync Speed Communication information Modbus Instance no/DeviceNet no: 43126 Profibus slot/index 169/30 Fieldbus format Int, 1=1 rpm Modbus format Int, 1=1 rpm Functional Description Emotron AB 01-4429-01r2...

  • Page 99: Torques [350]

    (very) long motor cables, chokes Range: 0-25% x U (0.1% of resolution) and motor stator by increasing the output voltage at a con- stant frequency. IxR Compensation is most important at low Emotron AB 01-4429-01r2 Functional Description...

  • Page 100: Preset References [360]

    Fieldbus format UInt Function disabled Modbus format UInt Function enabled Communication information Modbus Instance no/DeviceNet no: 43144 Profibus slot/index 169/48 Fieldbus format UInt Modbus format UInt Motpot Motpot DOWN Flux optimizing area Fig. 74 MotPot function Functional Description Emotron AB 01-4429-01r2...

  • Page 101: Pi Speed Control [370]

    It automatically sets the internal speed I time to its optimum value. The speed PI autotune must be done during opera- tion with the motor load connected and the motor running. “Spd PI Auto” will be blinking in the display during the Emotron AB 01-4429-01r2 Functional Description...

  • Page 102: Pid Process Control [380]

    PID settings according to Profibus slot/index 169/56 menus [383] to [385]. Fieldbus format Long, 1=0.1 Communication information Modbus format EInt Modbus Instance no/DeviceNet no: 43154 Profibus slot/index 169/58 Fieldbus format UInt Modbus format UInt Functional Description Emotron AB 01-4429-01r2...
  • Page 103 Process PID D Time [385] Setting the differentiation time for the PID controller. 387 PID Act Marg 0rpm 385 PID D Time Default: 0.00s Range: 0 –10000 in Process unit Default: 0.00 s Range: 0.00–30 s Emotron AB 01-4429-01r2 Functional Description...
  • Page 104 PID Activation Margin which is related to the process refer- is decreasing the speed as long as the PID error is within the ence, i.e. goes above (7+1) m. See Fig. 77. steady state margin. If the PID error goes outside the steady Functional Description Emotron AB 01-4429-01r2...
  • Page 105 [310] Process Ref [389] time [388] [387] Stop steady Start steady state test state test [712] Speed Normal PID Normal PID Steady state test Stop/Sleep [341] Min Speed [386] PID<Min Spd Fig. 78 Steady state test Emotron AB 01-4429-01r2 Functional Description...

  • Page 106: Pump/Fan Control [390]

    NOTE: This menu will NOT be active if less than 3 drives are selected. NOTE: Used relays must be defined as Slave Pump or Master Pump. Used digital inputs must be defined as Pump Feedback. Functional Description Emotron AB 01-4429-01r2...
  • Page 107 Fieldbus format UInt Modbus format UInt Modbus format UInt NOTE: If the Status feedback inputs (DigIn 9 to Digin 14) are used, the master drive will be changed immediately if the feedback generates an 'Error'. Emotron AB 01-4429-01r2 Functional Description...
  • Page 108 Stop Delay [39A]. Modbus Instance no/DeviceNet no: 43169 Profibus slot/index 169/73 398 Lower Band Fieldbus format Long, 1=1s Modbus format EInt Default: Range: 0-100% of total min speed to max speed Functional Description Emotron AB 01-4429-01r2...
  • Page 109 • PID controller is off. limit [39B] Upper band • The speed is kept at a fixed level after adding a pump. 39D Settle Start Flow/Pressure Start Delay [399] Default: (NG_50-PC-14_2) Range: 0-999 s Fig. 81 Upper band limit Emotron AB 01-4429-01r2 Functional Description...
  • Page 110 = 200 rpm + 780 rpm = 980 rpm. When this speed is reached, the additional pump with the lowest run time hours will be switched on. Communication information Modbus Instance no/DeviceNet no: 43175 Profibus slot/index 169/79 Fieldbus format Long, 1=1 s Modbus format EInt Functional Description Emotron AB 01-4429-01r2...
  • Page 111 Trans 39N Pump 123456 Actual Additional pump Flow/Pressure Switch off procedure starts Indication Description Fig. 85 Transition speed stop Control, master pump, only when alternating master is used Direct control Pump is off Pump error Emotron AB 01-4429-01r2 Functional Description...

  • Page 112: Crane Option [3A0]

    To set the speed used when Pre-Limit Switch on the Crane option board is active. Communication information 3A5 PreLimSwSpd Modbus Instance no/DeviceNet no: 43182 Profibus slot/index 169/86 Default: 0 rpm Fieldbus format UInt Range: 0 – 4 x Motor Sync speed Modbus format UInt Functional Description Emotron AB 01-4429-01r2...
  • Page 113 Profibus slot/index 169/94 Fieldbus format Int, 1=1 rpm Default: Modbus format Int, 1=1 rpm Range: 0 – 4 x Motor Sync speed Communication information Modbus Instance no/DeviceNet no: 43188 Profibus slot/index 169/92 Fieldbus format Modbus format Emotron AB 01-4429-01r2 Functional Description...

  • Page 114: Load Monitor And Process Protection [400]

    Selects which alarm must cause a trip to the VSD. Default: 412 Alarm trip 1–100 1% – 100% 1–100 Default: Selection: Same as in menu [411] Communication information Modbus Instance no/DeviceNet no: 43193 Profibus slot/index 169/97 Fieldbus format Long, 1=1% Modbus format EInt Functional Description Emotron AB 01-4429-01r2...
  • Page 115 Modbus Instance no/DeviceNet no: 43325 Default: Profibus slot/index 169/229 Range: 0-3600 s Fieldbus format UInt Modbus format UInt Communication information Modbus Instance no/DeviceNet no: 43324 Profibus slot/index 169/228 Fieldbus format Long, 1=1 s Modbus format EInt Emotron AB 01-4429-01r2 Functional Description...
  • Page 116 Normal Load, [41B], menu that does not generate a pre-alarm. With load type Load Curve, [415], used the Max Pre-Alarm Margin sets the band above Default: the Load Curve, [41C], that does not generate a pre-alarm. Range: 0-400% Functional Description Emotron AB 01-4429-01r2...
  • Page 117 Range: 0-400% Communication information Modbus Instance no/DeviceNet no: 43329 Communication information Profibus slot/index 169/233 Modbus Instance no/DeviceNet no: 43334 Fieldbus format Long, 1=1% Profibus slot/index 169/238 Modbus format EInt Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...

  • Page 118: Process Protection [420]

    DC link voltage level at the override level, Range: 0–400% of max torque for as long as possible or until the motor comes to a stand- still. This is dependent on the inertia of the motor/load Functional Description Emotron AB 01-4429-01r2...
  • Page 119 VSD will trip for “Over- than 5 seconds. voltage” to avoid a fall of the load e.g. in crane applications. NOTE: Overvoltage control should not be activated if brake chopper is used. Emotron AB 01-4429-01r2 Functional Description...

  • Page 120: I/Os And Virtual Connections [500]

    AnIn2 for a voltage reference signal Fieldbus format UInt [516A] AnIn2 Enabl = !DigIn; set AnIn2 to be active when DigIn3 is LOW Modbus format UInt [523] DigIn3=AnIn; set DIgIn3 as input fot selection of AI reference Functional Description Emotron AB 01-4429-01r2...
  • Page 121 NOTE: Always check the needed set up when the setting of S1 is changed; selection will not adapt automatically. Communication information Modbus Instance no/DeviceNet no: 43202 Profibus slot/index 169/106 Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...
  • Page 122 4–20 mA Default: 10.00 V/20.00 mA 0.00–20.00 mA Range: 0–10.00 V 10 V Communication information Fig. 91 2–10 V/4–20 mA (Live Zero) Modbus Instance no/DeviceNet no: 43204 Profibus slot/index 169/108 Fieldbus format Long Modbus format EInt Functional Description Emotron AB 01-4429-01r2...
  • Page 123 EInt 5135 AnIn1 VaMin 0.000 Default: 0.000 Range: -10000.000 – 10000.000 Communication information Modbus Instance no/DeviceNet no: 43541 Profibus slot/index 170/190 Long, Speed 1=1 rpm Fieldbus format Torque 1=1% Process val 1=0.001 Modbus format EInt Emotron AB 01-4429-01r2 Functional Description...
  • Page 124 AnIn Function Max settings, loss of feedback signals Modbus Instance no/DeviceNet no: 43209 (e.g. voltage drop due to long sensor wiring) can be compensated to ensure an accurate process control. Profibus slot/index 169/113 Fieldbus format Long, 1=0.001 s Modbus format EInt Functional Description Emotron AB 01-4429-01r2...
  • Page 125 Same as in menu Communication information Communication information Modbus Instance no/DeviceNet no: 43221 Modbus Instance no/DeviceNet no: 43211 Profibus slot/index 169/125 Profibus slot/index 169/115 Fieldbus format UInt Fieldbus format UInt Modbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...
  • Page 126 Parameter for setting the function of Analogue Input 4. Same function as AnIn1 Func [511]. 51A AnIn4 Fc Default: Selection: Same as in menu Communication information Modbus Instance no/DeviceNet no: 43231 Profibus slot/index 169/135 Fieldbus format UInt Modbus format UInt Functional Description Emotron AB 01-4429-01r2...

  • Page 127: Digital Inputs [520]

    Preset Ctrl1 10 To select the Preset Reference. NOTE: To activate the parameter set selection, menu Preset Ctrl2 11 To select the Preset Reference. 241 must be set to DigIn. Preset Ctrl3 12 To select the Preset Reference. Emotron AB 01-4429-01r2 Functional Description...

  • Page 128: Analogue Outputs [530]

    Profibus slot/index 169/155 used as: Fieldbus format UInt • a reference signal for the next VSD in a Master/Slave Modbus format UInt configuration (see Fig. 94). • a feedback acknowledgement of the received analogue reference value. Functional Description Emotron AB 01-4429-01r2...
  • Page 129 Range: 0.00–20.00 mA, 0–10.00 V Modbus format UInt Communication information Modbus Instance no/DeviceNet no: 43254 Profibus slot/index 169/158 Ref. VSD 2 VSD 1 Slave Master Fieldbus format Long, 1=0.01 AnOut Modbus format EInt Fig. 94 Emotron AB 01-4429-01r2 Functional Description...
  • Page 130 0 Hz Motor Frequency [222] Default: Current Motor Current [224] Min value El Power Motor Power [223] Max value Output Voltage 0 V Motor Voltage [221] User defined 2 Define user value in menu [5337] Functional Description Emotron AB 01-4429-01r2...
  • Page 131 Sets the function for the Analogue Output 2. 534 AnOut2 Fc Torque Default: Torque Selection: Same as in menu Communication information Modbus Instance no/DeviceNet no: 43261 Profibus slot/index 169/165 Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...

  • Page 132: Digital Outputs [540]

    The max or min alarm level has been Alarm reached. Low voltage Low voltage warning The max or min pre alarm level has DigIn 1 Digital input 1 Pre-Alarm been reached. DigIn 2 Digital input 2 Functional Description Emotron AB 01-4429-01r2...

  • Page 133: Relays [550]

    Selection: Same as in menu Modbus Instance no/DeviceNet no: 43274 Communication information Profibus slot/index 169/178 Fieldbus format UInt Modbus Instance no/DeviceNet no: 43272 Modbus format UInt Profibus slot/index 169/176 Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...

  • Page 134: Virtual Connections [560]

    [521] DigIn1 Timer 1 [561] VIO 1 Dest RunR 55D Relay Adv [562] VIO 1 Source [641] Timer1 Trig DigIn 1 [642] Timer1 Mode Delay [643] Timer1 Delay 0:00:10 Functional Description Emotron AB 01-4429-01r2...

  • Page 135: Logical Functions And Timers [600]

    The output signals of these comparators can be logically tied Destination. together to yield a logical output signal. All the output signals can be programmed to the digital or relay outputs or used as a source for the virtual connections [560]. Emotron AB 01-4429-01r2 Functional Description...
  • Page 136 Shaft Power VIO 1 Source El Power Run/Stp Ctrl Remote Current Output Volt Frequency DC Voltage Heatsink Tmp 9 °C PT100_1 °C PT100_2 °C PT100_3 °C Energy Run Time Mains Time AnIn1 AnIn2 AnIn3 AnIn4 Functional Description Emotron AB 01-4429-01r2...
  • Page 137 Analogue Comparator 1 Level High CA1 Level HI 300 rpm [612] CA1 Level LO 200 rpm VC1 Dest Timer 1 Selects the analogue comparator constant high level accord- ing to the selected value in menu [611]. VC1 Source Emotron AB 01-4429-01r2 Functional Description...
  • Page 138 Default: Analogue Comparator 1 Level Low Range: Enter a value for the high level. [613] Selects the analogue comparator constant low level accord- ing to the selected value in menu [611]. Functional Description Emotron AB 01-4429-01r2...

  • Page 139: Logic Output Y [620]

    [560]. made: Input Result Digital signal: DComp 1 Signal: CD1 & (AND) + (OR) (EXOR) Menu [617] (NG_06-F126) Fig. 98 Digital comparator 617 CD1 Default: Selection: Same selections as for DigOut 1 [541]. Emotron AB 01-4429-01r2 Functional Description...
  • Page 140 NOTE: Set menu [624] to " " to finish the expression & &=AND when only two comparators are required for Logic Y. +=OR ^=EXOR Communication information Modbus Instance no/DeviceNet no: 43412 Profibus slot/index 170/61 Fieldbus format UInt Modbus format UInt Functional Description Emotron AB 01-4429-01r2...

  • Page 141: Logic Output Z [630]

    Selects the third comparator for the logic Y function. Selection: Same as menu [622] 625 Y Comp 3 Communication information Modbus Instance no/DeviceNet no: 43422 Default: Profibus slot/index 170/71 Selection: Same as menu [621] Fieldbus format UInt Modbus format UInt Emotron AB 01-4429-01r2 Functional Description...

  • Page 142: Timer1 [640]

    Selection: Same selections as Digital Output 1 menu [541]. Communication information Modbus Instance no/DeviceNet no: 43425 Communication information Profibus slot/index 170/74 Modbus Instance no/DeviceNet no: 43431 Fieldbus format UInt Profibus slot/index 170/80 Modbus format UInt Fieldbus format UInt Modbus format UInt Functional Description Emotron AB 01-4429-01r2...
  • Page 143 0:00:00 this timer will automatically keep on switching according to the independently programmable up and down times. The Default: 0:00:00, hr:min:sec Timer 1 in Alternate mode can be enabled by a digital input Range: 0:00:00–9:59:59 Emotron AB 01-4429-01r2 Functional Description...

  • Page 144: Timer2 [650]

    Same as in menu [642] Timer 2 T2 [655] Communication information 655 Timer 2 T2 0:00:00 Modbus Instance no/DeviceNet no: 43452 Profibus slot/index 170/101 Default: 0:00:00, hr:min:sec Fieldbus format UInt Range: 0:00:00–9:59:59 Modbus format UInt Functional Description Emotron AB 01-4429-01r2...

  • Page 145: View Operation/Status [700]

    Shaft power [714] 711 Process Val Displays the actual shaft power. Depends on selected process source, Unit 714 Shaft Power [321]. Speed: 1 rpm, 4 digits Resolution Other units: 3 digits Unit: Resolution: Emotron AB 01-4429-01r2 Functional Description...
  • Page 146 Modbus format EInt Modbus format EInt Output Voltage [717] Heatsink Temperature [71A] Displays the actual output voltage. Displays the actual heatsink temperature. 717 Output Volt 71A Heatsink Tmp °C Unit: Unit: °C Resolution: Resolution: 0.1°C Functional Description Emotron AB 01-4429-01r2...

  • Page 147: Status [720]

    During a warning condition the red trip LED will start to blink as long as the warning is active. Warnings warn.msg The active warning message is displayed in menu [722]. If no warning is active the message “No Warning” is dis- played. Emotron AB 01-4429-01r2 Functional Description...
  • Page 148 The status of the associated output is shown. Not used 1 High 0 Low Communication information Modbus Instance no/DeviceNet no: 31016 Profibus slot/index 121/160 Fieldbus format Long Modbus format UInt See also the Chapter 12. page 147. Functional Description Emotron AB 01-4429-01r2...
  • Page 149 NOTE: The shown percentages are absolute values related to either 0–10 V or 0–20 mA. based on the full range/scale of the in- our output; so related to either 0–10 V or 0–20 mA. Emotron AB 01-4429-01r2 Functional Description...

  • Page 150: Stored Values [730]

    Profibus slot/index 121/173 Fieldbus format UInt, 1=1h/m/s 121/174 Modbus format UInt, 1=1h/m/s Fieldbus format UInt, 1=1h/m/s Modbus format UInt, 1=1h/m/s NOTE: At 65535 h: 59 m the counter stops. It will not revert to 0h: 0m. Functional Description Emotron AB 01-4429-01r2...

  • Page 151: View Trip Log [800]

    Run Time [731] counter. At every trip, the actual values of several parameter are stored and available for DC Link voltage troubleshooting. Heatsink Temperature PT100_1, 2, 3 VSD Status Digital input status Digital output status Emotron AB 01-4429-01r2 Functional Description...

  • Page 152: Trip Messages [820] - [890]

    31102. In alarm list 9 it has DeviceNet instance no 31502 (see table 2 above). The corresponding slot/index no is then: slot no = abs((31502-1)/255)=123 index no (modulo)= the remainder of the division above = 136, calculated as: (31502-1)-123x255=136 Functional Description Emotron AB 01-4429-01r2...

  • Page 153: Reset Trip Log [8A0]

    VSD. Profibus slot/index 121/181 Fieldbus format Long Modbus format Text Examples: VFX48-046VSD-series suited for 380-480 volt mains sup- ply, and a rated output current of 46 A. Emotron AB 01-4429-01r2 Functional Description...
  • Page 154 No characters shown Communication information Modbus Instance no/DeviceNet no: 42301–42312 Profibus slot/index 165/225–236 Fieldbus format UInt Modbus format UInt When sending a unit name you send one character at a time starting at the right most position. Functional Description Emotron AB 01-4429-01r2...

  • Page 155: Troubleshooting, Diagnoses And Maintenance

    Motor PTC Normal • The accompanying warning message is displayed in win- dow [722] Warning. Trip/Off/Warn LC Level Normal/Soft Via DigIn • One of the warning indications is displayed (area F of the display). Emotron AB 01-4429-01r2 Troubleshooting, Diagnoses and Maintenance...

  • Page 156: Trip Conditions, Causes And Remedial Action

    Fig. 109 Autoreset trip Fig. 109 shows the 3rd trip memory menu [830]: Overvolt- age G trip after the maximum Autoreset attempts took place after 345 hours, 45 minutes and 12 seconds of run time. Troubleshooting, Diagnoses and Maintenance Emotron AB 01-4429-01r2...
  • Page 157 (bearings, level. gearboxes, chains, belts, etc.) PT100 Check the motor cooling system. NOTE: Only valid if option board PTC/PT100 Self-cooled motor at low speed, too high is used. load. Set PT100 to OFF Emotron AB 01-4429-01r2 Troubleshooting, Diagnoses and Maintenance...
  • Page 158 Check for clogged air inlet filters in panel door and Fan Error Error in fan module blocking material in fan module. HCB Error * Error in controlled rectifier module (HCB) Check mains supply voltage Troubleshooting, Diagnoses and Maintenance Emotron AB 01-4429-01r2...

  • Page 159: Maintenance

    However, running fans will always attract dust. Depending on the environment the fan and the heatsink will collect dust. Check this and clean the heatsink and the fans when neces- sary. Emotron AB 01-4429-01r2 Troubleshooting, Diagnoses and Maintenance...
  • Page 160 Troubleshooting, Diagnoses and Maintenance Emotron AB 01-4429-01r2...

  • Page 161: Options

    It can also be used to load parameter settings 500–525 from the VSD to the PC for backup and printing. Record- 550–600 1000 ing can be made in oscilloscope mode. Please contact Emo- tron sales for further information. 660–690 1150 Emotron AB 01-4429-01r2 Options...
  • Page 162 Rmin [ohm] if supply Rmin [ohm] if supply The brake chopper option is built-in by the manufacturer Type 440–480 V 500–525 V and must be specified when the VSD is ordered. VFX52-003 -004 -006 -008 -010 -013 Options Emotron AB 01-4429-01r2...

  • Page 163: I/O Board

    The standby supply board option is supplied with external ±10% 24 V or 24 V protected by a 2 A slow acting fuse, from a double isolated transformer. The terminals X1:1 and X1:2 are voltage polarity independent. Emotron AB 01-4429-01r2 Options...
  • Page 164 30 V /2 A electrical maintenance the VSD should P contact always be disconnected from the supply relay K2 voltage. Supply ground Supply Voltage for oper- +24 V +24 VDC ating Inhibit input only. 50 mA Options Emotron AB 01-4429-01r2...

  • Page 165: Crane Option Board

    13.10 Encoder Order number Description 01-3876-03 Encoder 2.0 option board The Encoder 2.0 option board, used for connection of feed- back signal of the actual motor speed via an incremental encoder is described in a separate manual. Emotron AB 01-4429-01r2 Options...
  • Page 166 Options Emotron AB 01-4429-01r2...

  • Page 167: Technical Data

    VFX48-175 VFX48-210 VFX48-250 VFX48-300 VFX48-375 VFX48-430 VFX48-500 VFX48-600 VFX48-650 VFX48-750 VFX48-860 1032 VFX48-1000 1200 1000 VFX48-1200 1440 1200 VFX48-1500 1800 1500 1200 * Available during limited time and as long as allowed by drive temperature. Emotron AB 01-4429-01r2 Technical Data...
  • Page 168 VFX48-250 VFX48-300 VFX48-375 VFX48-430 VFX48-500 VFX48-600 VFX48-650 VFX48-750 VFX48-860 1032 VFX48-1000 1200 1000 VFX48-1200 1440 1000 1200 VFX48-1500 1800 1250 1500 1200 * Available during limited time and as long as allowed by drive temperature. Technical Data Emotron AB 01-4429-01r2...
  • Page 169 18.5 29.6 VFX52-046 VFX50-060 VFX69-090 VFX69-109 VFX69-146 VFX69-175 VFX69-210 VFX69-250 VFX69-300 VFX69-375 VFX69-430 VFX69-500 VFX69-600 VFX69-650 VFX69-750 VFX69-860 1032 VFX69-1000 1200 1000 * Available during limited time and as long as allowed by drive temperature. Emotron AB 01-4429-01r2 Technical Data...
  • Page 170 Power @690V [kW] Rated current [A] Power @690V [kW] Rated current [A] VFX69-090 VFX69-109 VFX69-146 VFX69-175 VFX69-210 VFX69-250 VFX69-300 VFX69-375 VFX69-430 VFX69-500 VFX69-600 VFX69-650 VFX69-750 VFX69-860 1032 VFX69-900 1080 VFX69-1000 1200 1000 1000 * Available during limited time and as long as allowed by drive temperature. Technical Data Emotron AB 01-4429-01r2...

  • Page 171: General Electrical Specifications

    0.1 – 2 A/U 250 VAC or 42 VDC References +10VDC +10 V @10 mA Short-circuit current +30 mA max -10VDC -10 V @10 mA +24VDC +24 V Short-circuit current +100 mA max (together with Digital Outputs) Emotron AB 01-4429-01r2 Technical Data...

  • Page 172: Operation At Higher Temperatures

    14.3 Operation at higher temperatures Most Emotron variable speed drives are made for operation at maximum of 40°C ambient temperature. However, for most models, it is possible to use the VSD at higher temper- atures with little loss in performance. Table 44 shows ambi- ent temperatures as well as derating for higher temperatures.

  • Page 173: Dimensions And Weights

    1176 x 730 x 450 2330 x 1000 x 600 600 to 650 1176 x 1100 x 450 2330 x 1200 x 600 750 to 1000 1176 x 1560 x 450 2330 x 2000 x 600 Emotron AB 01-4429-01r2 Technical Data...

  • Page 174: Environmental Conditions

    •57<f<150 Hz, 1g Altitude 0–1000 m, with derating 1%/100 m of rated current up to 2000 m. Table 48 Storage Parameter Storage condition Temperature -20 to +60 °C Atmospheric pressure 86–106 kPa Relative humidity, non-condensing 0– 90% Technical Data Emotron AB 01-4429-01r2...

  • Page 175: Fuses, Cable Cross-Sections And Glands

    VFX69: 35-150 VFX69: 16-95 VFX69: 35-150 VFX**-250 (16-70)¹ VFX**-300 VFX48: (2x)35-240 frame VFX69: (2x)35-150 VFX**-375 VFX**-430 VFX48: (2x)35-240 frame VFX69: (3x)35-150 VFX**-500 VFX**-600 VFX48: (3x)35-240 frame VFX69: (4x)35-150 VFX**-650 VFX48: (3x)35-240 VFX**-750 frame VFX69: (6x)35-150 Emotron AB 01-4429-01r2 Technical Data...
  • Page 176 VFX69: (6x)35-150 VFX**-1000 1000 VFX**-1200 1037 1250 VFX48: (6x)35-240 frame VFX**-1500 1296 1500 Note: For models 003 to 046 cable glands are optional. 1. Values are valid when brake chopper electronics are built in. Technical Data Emotron AB 01-4429-01r2...

  • Page 177: Fuses And Cable Dimensions According Nema Ratings

    VFX48-146 AJT150 VFX48-175 AJT175 VFX48-210 AJT200 VFX48-250 AJT250 VFX48-300 AJT300 VFX48-375 AJT350 VFX48-430 AJT400 VFX48-500 AJT500 VFX48-600 AJT600 VFX48-650 AJT600 VFX48-750 A4BQ700 VFX48-860 A4BQ800 VFX48-1000 1000 A4BQ1000 VFX48-1200 1037 1200 A4BQ1200 VFX48-1500 1296 1500 A4BQ1500 Emotron AB 01-4429-01r2 Technical Data...
  • Page 178 4 x 300 kcmil 3 x 400 kcmil VFX48-1000 VFX48-1200 6 x AWG 4/0 - 6 x AWG 3/0 - 24 / 18 24 / 18 frame 6 x 300 kcmil 6 x 400 kcmil VFX48-1500 Technical Data Emotron AB 01-4429-01r2...

  • Page 179: Control Signals

    0.1 – 2 A/U 250 VAC or 42 VDC VSD is started N/O 2 COM 3 Relay 3 Output potential free change over relay output 0.1 – 2 A/U 250 VAC or 42 VDC N/O 3 Emotron AB 01-4429-01r2 Technical Data...
  • Page 180 Technical Data Emotron AB 01-4429-01r2...

  • Page 181: Menu List

    FB Signal 3 Autoreset 2664 FB Signal 4 No of Trips 2665 FB Signal 5 Overtemp 2666 FB Signal 6 Overvolt D 2667 FB Signal 7 Overvolt G 2668 FB Signal 8 Overvolt 2669 FB Signal 9 Emotron AB 01-4429-01r2 Menu List...
  • Page 182 IxR CompUsr Pump 123456 Flux optim Crane Option Preset Ref Crane enable Motor Pot Non Volatile Control 4-Speed Preset Ref 1 0 rpm Crane Relay 1 Brake Preset Ref 2 250 rpm Crane Relay 2 Brake Menu List Emotron AB 01-4429-01r2...
  • Page 183 I/Os Dig Inputs An Inputs DigIn 1 RunL AnIn1 Fc Process Ref DigIn 2 RunR AnIn1 Setup 4-20mA DigIn 3 AnIn1 Advn DigIn 4 5131 AnIn1 Min DigIn 5 5132 AnIn1 Max 20.00mA DigIn 6 Emotron AB 01-4429-01r2 Menu List...
  • Page 184 Relay Adv Timer1 Mode 55D1 Relay 1 Mode Timer1 Delay 0:00:00 55D2 Relay 2 Mode Timer 1 T1 0:00:00 55D3 Relay 3 Mode Timer1 T2 0:00:00 55D4 B1R1 Mode Timer1 Value 0:00:00 55D5 B1R2 Mode Timer2 Menu List Emotron AB 01-4429-01r2...
  • Page 185 AIn status 3 4 PT100_1, 2, 3 AnOut status 1 2 FI Status IO Status B1 DigIn status IO Status B2 DigOut status IO Status B3 AnIn status 1 2 Run Time AnIn status 3 4 Mains Time Emotron AB 01-4429-01r2 Menu List...
  • Page 186 IO Status B1 IO Status B2 Process Value IO Status B3 Speed Run Time Torque Mains Time Shaft Power Energy Electrical Power Current Process Value Output voltage Speed Frequency Torque DC Link voltage Shaft Power Heatsink Tmp Menu List Emotron AB 01-4429-01r2...
  • Page 187 AnIn status 1 2 AnIn status 3 4 AnOut status 1 2 IO Status B1 IO Status B2 IO Status B3 Run Time Mains Time Energy Reset Trip System Data VSD Data VSD Type Software Unit name Emotron AB 01-4429-01r2 Menu List...
  • Page 188 Menu List Emotron AB 01-4429-01r2...

  • Page 189: Index

    Clockwise rotary field ....119 PREVIOUS key ....... 46 EN61800-3 ........7 Comparators ........127 RUN L ........44 EN61800-5-1 ........7 Connecting control signals ....24 RUN R ........44 Enable ........35, 44, 119 Connections STOP/RESET ......44 EXOR operator ......131 Emotron AB 01-4429-01r2...
  • Page 190 (233) ........64 (326) .........81 (39C) ........101 (234) ........66 (327) .........81 (39D) ........101 (235) ........66 (328) .........82 (39E) ........102 (236) ........66 (331) .........82 (39F) ........102 (237) ........67 (332) .........83 (39G) ........103 (240) ........67 Emotron AB 01-4429-01r2...
  • Page 191 Closed loop PID control ..95 (611) ........128 (800) ........143 Feedback signal ......94 (612) ........129 (810) ........143 PID D Time ......95 (613) ........130 (811) ........143 PID I Time ......95 (614) ........130 (811-81N) ......143, 144 PID P Gain ......95 Emotron AB 01-4429-01r2...
  • Page 192 Signal ground ........171 Single-ended connection ....25 Software .........145 Speed ..........137 Speed Mode ........56 Spinstart ..........85 Standards ...........6 Start Delay ........100 Start/Stop settings ......82 Status indications ......43 Stop categories .........41 Stop command ......119 Stop Delay ........101 Stripping lengths ......19 Emotron AB 01-4429-01r2...
  • Page 194 Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, Sweden Tel: +46 42 16 99 00, Fax: +46 42 16 99 49 E-mail: info@emotron.se Internet: www.emotron.com...

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