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BACK TO FRONT PAGE Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX CHEVROLET Title Section GENERAL INFORMATION CRUZE BODY HARDWARE AND TRIM LABOUR TIMES BODY REPAIR BODY SYSTEMS 2012 ROOF SEATBELTS SEATS RESTRAINTS STEERING ENTERTAINMENT AND DISPLAY GUAGES...
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BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Policy Statement Paint Time Allowances Transportation Damage Repairs Panel Repairs Transportation and Sheet Metal Replacement Rust Through Perforation Repairs Waterleaks...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 Policy Statement Labor Time allowances are published for the purpose of implementing the terms of the current Dealer Sales and Service Agreement. This publication is intended as a guide for the purpose of computing the compensation payable to authorized dealers/retailers for the performance of warranty, policy, and other authorized and approved work, on GM vehicles.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 TIME ALLOWANCES Labor times published in this guide are established by one of three methods: •...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 PANEL REPAIRS Labor operations in this section are to be used for warranty claims only and should be used to identify repairs on the panels or components indicated.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 RUST THROUGH PERFORATION REPAIRS Labor operations in this section are to be used for the repair of rust through perforation damage. All labor operations listed below allow 1.5 hours of labor time and should be entered as Regular Labor Hours.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 Paint Paint For paint references, repair definitions, material and mix time charts, refer to Paint and Coatings under Body Repair.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 TRANSPORTATION DAMAGE REPAIRS Labor operations included in General Information — Administration or Transportation Claims — Labor Time are published as a guide for replacement of body panels and are to be used for transportation claims.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 S0950 Rear Side Door Replacement S0030 Tire and Wheel Replacement S1460 Rear Compartment Panel Repair S0150 Hood Replacement S0280 Front Fender Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 LABOR CODE: S0030 Note: This labor operation is to be used for transportation claims only.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 B5410 Body Joint Resealing C0450 Body Side Window Resealing C0010 Plenum Panel Resealing C0650 Rear Window Resealing C0020 Windshield Resealing...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 LABOR CODE: B5410 Note: Time for removal of necessary components to gain access to the leak must be submitted as Other Labor Hours and have appropriate authorization.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 LABOR CODE: C0010 Note: Time for removal of necessary components to gain access to the leak must be submitted as Other Labor Hours and have appropriate authorization.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 LABOR CODE: C0020 Coverage Code: Sublet S2 Note: Time for removal of necessary components to gain access to the leak must be submitted as Other Labor Hours and have appropriate authorization.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 LABOR CODE: C0450 Note: Time for removal of necessary components to gain access to the leak must be submitted as Other Labor Hours and have appropriate authorization.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX General GENERAL INFORMATION Section 00 Effective Date: Jul 1, 2012 LABOR CODE: C0650 Coverage Code: Sublet S2 Note: Time for removal of necessary components to gain access to the leak must be submitted as Other Labor Hours and have appropriate authorization.
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BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times BODY HARDWARE AND TRIM Section 01 Exterior Trim Instrument Panel and Console Trim Floor Coverings and Head-linings Interior Trim and Panelling...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Exterior Trim BODY HARDWARE AND TRIM Section 01 B0140 Front License Plate Bracket Replacement B7011 Decal or Stripe Replacement B0446 Front Bumper Lower Fascia Centre Grille Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Exterior Trim BODY HARDWARE AND TRIM Section 01 Effective Date: Jul 1, 2012 LABOR CODE: B5608 Base LABOR TIME: To Refinish/Clear Coat ADD TIME: PAINT CODE:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Exterior Trim BODY HARDWARE AND TRIM Section 01 Effective Date: Jul 1, 2012 LABOR CODE: B7011 Base LABOR TIME: To Replace Each Additional ADD TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Exterior Trim BODY HARDWARE AND TRIM Section 01 Effective Date: Jul 1, 2012 LABOR CODE: B7013 Base LABOR TIME: To Replace - Each Additional ADD TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Exterior Trim BODY HARDWARE AND TRIM Section 01 Effective Date: Jul 1, 2012 LABOR CODE: B7760 Base LABOR TIME: To Refinish/Clear Coat ADD TIME: PAINT CODE:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Floor Coverings and Headlinings BODY HARDWARE AND TRIM Section 01 C4217 Floor Carpet Auxilliary Mat Retainer Replacement C4202 Front Floor Panel Carpet Replacement C4216 Floor Carpet Retainer Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Floor Coverings and Headlinings BODY HARDWARE AND TRIM Section 01 Effective Date: Jul 1, 2012 LABOR CODE: C3128 Coverage Code: Sublet S2 Base LABOR TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 C2397 Instrument Panel Lower Trim Panel Replacement - Right Side C2141 Instrument Panel Compartment Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Interior Trim and Panelling BODY HARDWARE AND TRIM Section 01 C2002 Windshield Garnish Moulding Replacement C3528 Radio Rear Side Door Speaker Grille Bezel Replacement C2012 Inside Rear-view Mirror Mount Plate Cover Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Interior Trim and Panelling BODY HARDWARE AND TRIM Section 01 Effective Date: Jul 1, 2012 LABOR CODE: C4239 Base LABOR TIME: With Rear Sunshade ADD TIME:...
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BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times BODY REPAIR Section 02 Bolted Exterior Body Panels and Closures Frame and Underbody Bumpers and Fascias Paint and Coatings...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bolted Exterior Body Panels and Closures BODY REPAIR Section 02 B1500 Hood Adjustment B5400 Rear Compartment Lid Adjustment B1530 Hood Insulator Replacement B5419 Rear Compartment Lid Hinge Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bolted Exterior Body Panels and Closures BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B1541 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: diagnosis.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bolted Exterior Body Panels and Closures BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B1712 Base LABOR TIME: To Color/Clear Coat ADD TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bolted Exterior Body Panels and Closures BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B4010 Base LABOR TIME: To Color/Clear Coat ADD TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bolted Exterior Body Panels and Closures BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B4410 Base LABOR TIME: To Color/Clear Coat ADD TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bolted Exterior Body Panels and Closures BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B5419 Base LABOR TIME: To Color/Clear Coat ADD TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bolted Exterior Body Panels and Closures BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B6000 Base LABOR TIME: To Color/Clear Coat ADD TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bumpers and Fascia's BODY REPAIR Section 02 B0020 Front Bumper Fascia Alignment B0598 Rear Bumper Fascia Alignment B0048 Front Bumper Fascia Replacement B0608 Rear Bumper Fascia Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bumpers and Fascia's BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B0048 Base LABOR TIME: To Refinish/Clear Coat ADD TIME: PAINT CODE:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Bumpers and Fascia's BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: B0608 Base LABOR TIME: To Refinish/Clear Coat ADD TIME: PAINT CODE:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Frame and Underbody BODY REPAIR Section 02 B0758 Front Compartment Splash Shield Replacement E1095 Drivetrain and Front Suspension Frame Insulator Replacement B0766 Front Wheelhouse Liner Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Frame and Underbody BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: E1707 Note: For alignment times, refer to Operation E2020 and add the applicable base time to base labor hours, and add the applicable add times to additional time.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Introduction Labour Time...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Paint Paint Mix Time Charts Material Conversion Charts...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 PAINT The labor time allowances given in Hours in the paint section include time for cleaning, preparing, finishing, as well as any hardware removal (door handles, moldings, trim pieces, etc.) considered necessary to ensure a quality repair of the particular area involved.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 All paint repairs are to be submitted as Labor Only. For color/clear coat or refinish/clear coat operations, each applying labor operation number and time specified in the Labor Time Guide...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 PAINT MIX TIME CHARTS These charts are provided to allow time for mixing paint and subsequent cleaning of equipment. The paint mix time can be determined by applying the total paint material allowance dollar amount for each labor operation to the Paint Mix Time Chart.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 A0008 Front Bumper Fascia Colour/Clear Coat A2240 Fuel Tank Filler Door Colour/Clear Coat A0018 Front Bumper Fascia Refinish/Clear Coat...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A0008 Base LABOR TIME: PAINT CODE: To Remove and Install Front Bumper Fascia...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A0018 Base LABOR TIME: PAINT CODE: To Remove and Install Front Bumper Fascia...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A0110 Note: Total time not to exceed 1.0 hour. Base LABOR TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A0880 With Sunroof LABOR TIME: PAINT CODE: Without Sunroof LABOR TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A0890 With Sunroof LABOR TIME: PAINT CODE: Without Sunroof LABOR TIME:...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A2180 Note: This labor code is the new description for the quarter panel.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A2190 Note: This labor code is the new description for the quarter panel.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A3268 Base LABOR TIME: PAINT CODE: To Remove and Install Rear Bumper Fascia...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A3278 Base LABOR TIME: PAINT CODE: To Remove and Install Rear Bumper Fascia...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A3311 Includes: Time to R and R wheel(s) from vehicle. Note: Does not include tire dismount or balance.
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A3331 Includes: Time to R and R wheel(s) from vehicle. Note: Does not include tire dismount or balance.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A5435 With Sunroof LABOR TIME: 11.0 PAINT CODE: Without Sunroof LABOR TIME: 11.1...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A5440 With Sunroof LABOR TIME: 16.7 PAINT CODE: Without Sunroof LABOR TIME: 16.8...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A5544 Note: Proper vehicle storage must be adhered to following article 2 2.2 New Vehicle Storage of the GM Service Policies and Procedures Manual before using this labor code.
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A5580 Note: You may claim 0.5 to 1.2 hours depending on the actual time performing the repair.
Page 202
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Paint and Coatings BODY REPAIR Section 02 Effective Date: Jul 1, 2012 LABOR CODE: A7100 Note: This labor code is for painting any interior metal surface up to 150 square inches.
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BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times BODY SYSTEMS Section 03 Fixed and Moveable Windows Mirrors Horns Vehicle Access Lighting Wipers and Washers...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Fixed and Movable Windows BODY SYSTEMS Section 03 B7565 Windshield Upper Reveal Moulding Replacement C0382 Rear Side Door Window Regulator Replacement C0402 Rear Side Door Stationary Window Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Fixed and Movable Windows BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2118 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Fixed and Movable Windows BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2144 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Fixed and Movable Windows BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2154 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Fixed and Movable Windows BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N3314 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 229
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Fixed and Movable Windows BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N3324 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Horn BODY SYSTEMS Section 03 E7100 Steering Wheel Horn Contact Replacement N0200 Horn Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Horn BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: E7100 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Horn BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N0200 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 233
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 N0440 Headlamp Bulb Replacement B7280 Headlamp Aiming N0507 Dome Lamp Bulb Replacement B7282 Fog Lamp Aiming N0520 Reading Lamp Bulb Replacement...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B9650 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 243
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B9651 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
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BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: H2642 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 268
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N1596 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 269
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2290 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 270
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2540 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 271
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Lighting BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: R4229 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 272
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Mirrors BODY SYSTEMS Section 03 B4159 Outside Rear-view Mirror Inner Actuator Replacement B4150 Outside Rear-view Mirror Glass Replacement B4152 Outside Rear-view Mirror Housing Replacement C0040 Inside Rear-view Mirror Replacement...
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Mirrors BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B4155 Base LABOR TIME: To Color/Clear Coat ADD TIME: PAINT CODE: With Tint Coat/Tri-Coat Paint...
Page 276
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Mirrors BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B4159 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 278
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Mirrors BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2157 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 279
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 B4522 Rear Side Door Outside Handle Bracket Replacement B4120 Front Side Door Outside Handle Replacement B4122 Front Side Door Outside Handle Bracket Replacement...
Page 280
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B4120 Base LABOR TIME: To Color/Clear Coat ADD TIME: PAINT CODE: With Tint Coat/Tri-Coat Paint...
Page 283
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B4180 Includes: Cylinder coding. LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: diagnosis.
Page 284
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B4260 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 293
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B4520 Base LABOR TIME: To Color/Clear Coat ADD TIME: PAINT CODE: With Tint Coat/Tri-Coat Paint...
Page 296
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: B4660 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: diagnosis.
Page 306
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2114 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 307
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Vehicle Access BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N3269 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 308
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Wipers and Washers BODY SYSTEMS Section 03 B1781 Rear Window Wiper Blade Replacement B1801 Windshield Washer Solvent Container Filler Tube Replacement B1783 Windshield Wiper Blade Replacement...
Page 321
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Wipers and Washers BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N2610 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 322
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Wipers and Washers BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N3520 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 323
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Wipers and Washers BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N3573 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 325
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Wipers and Washers BODY SYSTEMS Section 03 Effective Date: Jul 1, 2012 LABOR CODE: N3860 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 326
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Roof ROOF Section 04 B2229 Sunroof Air Deflector Cover Replacement B2780 Sunroof Module Assembly Replacement B2230 Sunroof Air Deflector Replacement B2851 Sunroof Housing Drain Gutter Replacement...
Page 339
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Roof ROOF Section 04 Effective Date: Jul 1, 2012 LABOR CODE: N2460 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 340
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Roof ROOF Section 04 Effective Date: Jul 1, 2012 LABOR CODE: N3360 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 341
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Seatbelts SEATBELTS Section 05 C9203 Shoulder Belt Replacement - Rear C9020 Front Seat Belt Buckle Replacement C9204 Rear Seat Centre Belt Replacement C9082 Front Seat Belt Guide Adjuster Replacement...
Page 349
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times SEATS Section 06 Power Seats Seat Heating and Cooling Seat Hardware, Trim, and Upholstery...
Page 350
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Seats SEATS Section 06 C6287 Front Seat Tilt Adjuster Actuator Replacement N2428 Passenger Seat Adjuster Switch Replacement C6288 Front Seat Adjuster Actuator Replacement N2429 Driver Seat Adjuster Switch Replacement...
Page 351
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Seats SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: C6287 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 352
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Seats SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: C6288 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 354
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Seats SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: N2428 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 355
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Seats SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: N2429 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 356
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Seat Hardware Trim and Upholestry SEATS Section 06 C7182 Rear Seat Back Cushion Panel Replacement C6005 Front Seat Adjuster Replacement C6061 Passenger Seat Frame Replacement...
Page 389
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Seat Heating and Cooling SEATS Section 06 C7338 Driver or Passenger Seat Back Cushion Heater Replacement C7143 Driver Seat Cushion Heater Replacement C7162 Front Seat Heater Control Module Replacement...
Page 390
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Seat Heating and Cooling SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: C7143 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 391
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Seat Heating and Cooling SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: C7162 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 392
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Seat Heating and Cooling SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: C7338 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 393
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Seat Heating and Cooling SEATS Section 06 Effective Date: Jul 1, 2012 LABOR CODE: C7340 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 394
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 C8847 Driver or Passenger Seat Side Inflatable Restraint Module Replacement C8800 Steering Wheel Airbag Coil Replacement C8810 Front End Inflatable Restraint Discriminating Sensor Replacement...
Page 395
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8800 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 396
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8810 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 397
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8817 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 398
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8823 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 399
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8835 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 400
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8836 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 403
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8847 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 404
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8859 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 407
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C8871 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 409
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Restraints RESTRAINTS Section 07 Effective Date: Jul 1, 2012 LABOR CODE: C9032 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.4...
Page 411
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times STEERING Section 08 Steering Wheel and Column Power Steering...
Page 412
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Steering STEERING Section 08 E8040 Steering Linkage Inner Tie Rod Replacement E8434 Power Steering Assist Motor Replacement E8047 Steering Linkage Inner Tie Rod Replacement - Both Sides...
Page 413
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Steering STEERING Section 08 Effective Date: Jul 1, 2012 LABOR CODE: E8040 Note: For steering wheel angle and/or front toe adjustment times, refer to labor code E2000 and add the applicable base times to base labor hours.
Page 415
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Steering STEERING Section 08 Effective Date: Jul 1, 2012 LABOR CODE: E8060 Note: For steering wheel angle and/or front toe adjustment times, refer to labor code E2000 and add the applicable base times to base labor hours.
Page 417
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Steering STEERING Section 08 Effective Date: Jul 1, 2012 LABOR CODE: E8434 LABOR Except US/Canada TIME: LABOR US/Canada TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 419
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Power Steering STEERING Section 08 Effective Date: Jul 1, 2012 LABOR CODE: E9050 LABOR Base TIME: Hydraulic System Only Diagnosis using Power Steering Analyzer: You may claim up to the allowable labor ADD TIME: 0.5...
Page 420
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Steering Wheel and Column STEERING Section 08 E7014 Steering Wheel Spoke Lower Cover Replacement E7680 Steering Column Replacement E7020 Steering Wheel Replacement E7687 Steering Column Dash Inner Seal Replacement...
Page 424
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Steering Wheel and Column STEERING Section 08 Effective Date: Jul 1, 2012 LABOR CODE: E7115 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 431
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Steering Wheel and Column STEERING Section 08 Effective Date: Jul 1, 2012 LABOR CODE: N2560 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 432
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Steering Wheel and Column STEERING Section 08 Effective Date: Jul 1, 2012 LABOR CODE: N5641 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 433
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times ENTERTAINMENT Section 09 Cellular, Entertainment, and Navigation Displays and Gauges Secondary and Configurable Customer Controls...
Page 434
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 R0239 Radio Antenna Replacement R0946 Radio Front Speaker Replacement R0240 Radio Antenna Base Replacement R0950 Radio Rear Side Door Speaker Replacement...
Page 435
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0239 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 436
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0240 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 437
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0246 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 438
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0247 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 439
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0441 LABOR Antenna TIME: LABOR Radio TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 440
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0520 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 441
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0741 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 442
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0760 Coverage Code: Sublet S1 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: diagnosis.
Page 444
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0799 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 446
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0883 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 447
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0934 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 448
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0942 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 449
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0946 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 450
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0950 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 451
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0952 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 452
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R5114 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 453
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R5115 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 454
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R5142 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 459
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R5538 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 461
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cellular Entertainment and Navigation ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R5602 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 462
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Displays and Guages ENTERTAINMENT Section 09 N4173 Driver Information Display Replacement N4630 Ambient Air Temperature Gauge Sensor Replacement N4180 Instrument Cluster Replacement...
Page 463
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Displays and Guages ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: N4173 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 464
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Displays and Guages ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: N4180 Coverage Code: Emission E LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 465
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Displays and Guages ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: N4630 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 466
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Secondary and Configurable Customer Controls ENTERTAINMENT Section 09 R0741 Radio Control Switch Replacement - Steering Wheel R1265 Cruise Control Switch Replacement...
Page 467
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Secondary and Configurable Customer Controls ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R0741 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 468
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Secondary and Configurable Customer Controls ENTERTAINMENT Section 09 Effective Date: Jul 1, 2012 LABOR CODE: R1265 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 469
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times ENGINE SYSTEMS Section 10 Cruise Control Engine Electrical Engine Cooling Engine Exhaust...
Page 470
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Cruise Control ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: R1265 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 471
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Cooling ENGINE SYSTEMS Section 10 D2735 Heater Inlet Pipe Replacement J3301 Water Pump Inlet Hose Replacement D2736 Heater Outlet Pipe Replacement J3308 Radiator Inlet Hose Replacement...
Page 474
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Cooling ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: J3100 Base LABOR TIME: To Recover and Recharge A/C System ADD TIME:...
Page 480
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Cooling ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: J3308 Except RPO LUW LABOR TIME: RPO LEA or LE9 LABOR TIME:...
Page 481
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Cooling ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: J3309 Except RPO LUW LABOR TIME: RPO LEA or LE9 LABOR TIME:...
Page 483
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Cooling ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: J3480 RPO L2W or LXT LABOR TIME: RPO LDD, LDU, LUH, or LUW...
Page 484
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Electrical ENGINE SYSTEMS Section 10 N0112 Battery Cover Replacement B1782 Battery Tray Replacement J4100 Generator Replacement N0120 Battery Positive Cable Replacement N0107 Battery Positive Cable Terminal Cover Replacement...
Page 486
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Electrical ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: J4100 LABOR Except RPO LUW TIME: LABOR RPO LUW TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: diagnosis.
Page 488
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Electrical ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: N0110 Note: Claims must include the complete 10 digit (11 characters with hyphen) Midtronics GR8 code in the Labor Code Dependency field in GWM unless there is leakage or physical damage to the battery.
Page 490
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Electrical ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: N0120 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 491
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Electrical ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: N0126 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 492
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Electrical ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: N0131 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 493
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Exhaust ENGINE SYSTEMS Section 10 J0097 Exhaust Manifold Heat Shield Replacement L2300 Catalytic Converter Replacement J0108 Exhaust Manifold Replacement L2302 Warm Up Three-Way Catalytic Converter Replacement...
Page 498
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Exhaust ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: L2160 Coverage Code: Emission E Except LCD or LBS or LBX LABOR TIME:...
Page 503
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Exhaust ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: L2300 Coverage Code: Emission E LABOR Except RPO LUW TIME: LABOR RPO LUW...
Page 504
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Exhaust ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: L2302 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 507
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Engine Exhaust ENGINE SYSTEMS Section 10 Effective Date: Jul 1, 2012 LABOR CODE: L2413 2.0L Diesel LABOR TIME: RPO LLU LABOR TIME: RPO LSF LABOR TIME:...
Page 511
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times SUSPENSION Section 11 Front Suspension Tires and Wheels Rear Suspension...
Page 512
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Front Suspension SUSPENSION Section 11 E2140 Stabilizer Shaft Link Replacement E3530 Lower Control Arm Replacement E2147 Stabilizer Shaft Link Replacement - Both Sides E3537 Lower Control Arm Replacement - Both Sides...
Page 517
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Front Suspension SUSPENSION Section 11 Effective Date: Jul 1, 2012 LABOR CODE: E2520 Note: For alignment times, refer to Operation E2020 and add the applicable base time to base labor hours, and add the applicable add times to additional time.
Page 518
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Front Suspension SUSPENSION Section 11 Effective Date: Jul 1, 2012 LABOR CODE: E3530 Note: For alignment times, refer to Operation E2020 and add the applicable base time to base labor hours, and add the applicable add times to additional time.
Page 519
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Front Suspension SUSPENSION Section 11 Effective Date: Jul 1, 2012 LABOR CODE: E3537 Note: For alignment times, refer to Operation E2020 and add the applicable base time to base labor hours, and add the applicable add times to additional time.
Page 521
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Front Suspension SUSPENSION Section 11 Effective Date: Jul 1, 2012 LABOR CODE: E3852 Note: For alignment times, refer to Operation E2020 and add the applicable base time to base labor hours, and add the applicable add times to additional time.
Page 522
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Front Suspension SUSPENSION Section 11 Effective Date: Jul 1, 2012 LABOR CODE: E3853 Note: For alignment times, refer to Operation E2020 and add the applicable base time to base labor hours, and add the applicable add times to additional time.
Page 523
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Rear Suspension SUSPENSION Section 11 E5130 Rear Spring Replacement E5519 Equalizer Beam Support Replacement E5137 Rear Spring Replacement - Both Sides E5700 Rear Axle Replacement...
Page 535
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Tire and Wheels SUSPENSION Section 11 E0022 Wheel Trim Cover Replacement E0620 Jack Replacement E0420 Wheel Replacement E0645 Tire Air Compressor Replacement...
Page 537
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Tire and Wheels SUSPENSION Section 11 Effective Date: Jul 1, 2012 LABOR CODE: E0420 Coverage Code: Sublet S2 Includes: Balance. Note: This labor operation is for factory installed wheels only. Use R9395 for Dealer Installed Accessory Wheel Claims.
Page 540
BACK TO MAIN INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Labour Times HVAC SYSTEM Section 12 HVAC - Manual Heating, Ventilation, and Air Conditioning HVAC - Automatic...
Page 541
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Heating Ventilation and Air Conditioning HVAC SYSTEM Section 12 D2733 Heater Core Outlet Tube Replacement D0371 Heater and Air Conditioning Remote Control Replacement D2748 Heater Inlet Hose Replacement...
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Heating Ventilation and Air Conditioning HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0371 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 543
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Heating Ventilation and Air Conditioning HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0890 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Heating Ventilation and Air Conditioning HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1324 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Heating Ventilation and Air Conditioning HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D2749 Base LABOR TIME: To Fill Cooling System ADD TIME:...
Page 559
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Heating Ventilation and Air Conditioning HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D2822 Base LABOR TIME: To Fill Cooling System ADD TIME:...
Page 565
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Automatic HVAC SYSTEM Section 12 D0362 Heater and Air Conditioning Control Replacement D1212 Inside Air Temperature Sensor Replacement D0371 Heater and Air Conditioning Remote Control Replacement...
Page 569
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Automatic HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0889 LABOR RPO LHD TIME: LABOR RPO RHD TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 570
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Automatic HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1202 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 571
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Automatic HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1208 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 572
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Automatic HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1212 LABOR RPO LHD TIME: LABOR RPO RHD TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 573
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Automatic HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1809 LABOR RPO LHD TIME: LABOR RPO RHD TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 577
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Automatic HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1829 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 580
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 D0128 Mode Valve Lever Replacement D1810 Air Inlet Valve Actuator Replacement D0362 Heater and Air Conditioning Control Replacement D1825 Mode Valve Actuator Gear Replacement...
Page 581
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0128 Note: This labor op must be submitted as a claim type I.
Page 582
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0362 Note: This labor op must be submitted as a claim type I.
Page 583
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0399 Note: This labor op must be submitted as a claim type I.
Page 584
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0556 LABOR RPO LHD TIME: LABOR RPO RHD TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 585
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D0889 LABOR RPO LHD TIME: LABOR RPO RHD TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 586
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1809 LABOR RPO LHD TIME: LABOR RPO RHD TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 587
BACK TO CHAPTER INDEX Previous Document CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Hvac Manual HVAC SYSTEM Section 12 Effective Date: Jul 1, 2012 LABOR CODE: D1810 LABOR Base TIME: Diagnosis Time: You may claim up to the allowable labor hours depending on actual time performing ADD TIME: 0.0-0.3...
Page 593
BACK TO FRONT PAGE CHEVROLET CRUZE BODY REPAIR MANUAL 2010 VIEW MAIN INDEX Foreword This manual provides information on the diagnosis, the service procedures, the adjustments, and the specifications for the 2010 Cruze. The technicians who understand the material in this manual and in the appropriate Service Bulletins better serve the vehicle owners.
Page 594
BACK TO FOREWORD CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX CHEVROLET Title Section PREFACE CRUZE GENERAL INFORMATION BODY HARDWARE AND TRIM BODY REPAIR MANUAL BODY REPAIR 2010 BODY SYSTEMS ROOF SEATBELTS SEATS 08 08 RESTRAINTS STEERING SUSPENSION HVAC SYSTEM...
Page 595
BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Select a Document: Definition of Danger, Warning, Caution, and Note ABS Component Handling Warning Actions to Take When Working with Fuel Warning...
Page 596
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Silicon Contamination of Heated Oxygen Sensors Caution Steering Column in Lock Position Caution Steering Gear Preload Adjustment Caution Steering Wheel in the Full Turn Position Caution...
Page 597
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices The diagnosis and repair procedures in a GM Service Manual contain both general and specific Dangers, Warnings, Cautions, Notes or Importants.
Page 598
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Certain components in the Antilock Brake System (ABS) are not intended to be serviced individually. Attempting to remove or disconnect certain system components may result in personal injury and/or improper system operation.
Page 599
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Fuel Vapors can collect while servicing fuel system parts in enclosed areas such as a trunk. To reduce the risk of fire and increased exposure to vapors: •...
Page 600
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: To avoid personal injury when exposed to welding flashes or to galvanized (Zinc Oxide) metal toxic fumes while grinding/cutting on any type of metal or sheet molded compound, you must work in a properly ventilated area, wearing an approved respirator, eye protection , earplugs, welding gloves, and protective clothing.
Page 601
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: An assistant should drive the vehicle while the technician checks for the location of the reported condition. Otherwise, personal...
Page 602
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component.
Page 603
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Avoid taking the following actions when you service wheel brake parts: • Do not grind brake linings. • Do not sand brake linings.
Page 604
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Brake fluid may irritate eyes and skin. In case of contact, take the following actions: • Eye contact--rinse thoroughly with water.
Page 605
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: The engine must be running when the transmission fluid fill plug is removed, or excessive fluid loss will occur. Transmission fluid may be hot.
Page 606
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Bodily injury may occur if the cleaning solvent is inhaled or exposed to the skin.
Page 607
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Sectioning should be performed only in the recommended areas. Failure to do so may compromise the structural integrity of the...
Page 608
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal...
Page 609
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
Page 610
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: When adding fluid to the brake fluid reservoir or to the clutch fluid reservoir, use only Super DOT-4 or equivalent DOT-4 brake fluid from a clean, sealed container.
Page 611
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.
Page 612
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Disconnect the power window switch when working inside the driver door. When operated, the Express Up/Down Feature allows...
Page 613
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Approved safety glasses and gloves should be worn when performing this procedure to reduce the chance of personal injury.
Page 614
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Foam sound deadeners must be removed from areas within 152.4 mm (6 in) of where flame is to be used for body repairs.
Page 615
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: In order to reduce the risk of fire and personal injury observe the following items: • Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes •...
Page 616
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Wrap a shop towel around the fuel pressure connection in order to reduce the risk of fire and personal injury. The towel will absorb any fuel leakage that occurs during the connection of the fuel pressure gauge.
Page 617
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Always apply a few drops of clean engine oil to the male pipe ends before connecting the fuel pipe fittings in order to reduce the risk of fire and personal injury.
Page 618
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Do not drain the fuel into an open container. Never store the fuel in an open container due to the possibility of a fire or an...
Page 619
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Do not breathe the air through the EVAP component tubes or hoses. The fuel vapors inside the EVAP components may cause...
Page 620
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion.
Page 621
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in...
Page 622
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Halogen bulbs contain gas under pressure. Handling a bulb improperly could cause it to shatter into flying glass fragments. To help avoid personal injury: •...
Page 623
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the...
Page 624
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: While engine is operating, the exhaust system will become extremely hot. To prevent burns avoid contacting a hot exhaust...
Page 625
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Avoid contact with moving parts and hot surfaces while working around a running engine in order to prevent physical injury.
Page 626
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Always wear protective goggles and gloves when removing exhaust parts as falling rust and sharp edges from worn exhaust...
Page 627
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Remove the fuel tank cap and relieve the fuel system pressure before servicing the fuel system in order to reduce the risk of personal injury.
Page 628
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize...
Page 629
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Wear safety glasses when using compressed air in order to prevent eye injury.
Page 630
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Wear safety glasses in order to avoid eye damage.
Page 631
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.
Page 632
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: After deployment, the metal surfaces of the SIR component may be very hot. To help avoid a fire or personal injury: •...
Page 633
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: When you are deploying an inflator module for disposal, perform the deployment procedures in the order listed. Failure to follow...
Page 634
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: In order to prevent accidental deployment and the risk of personal injury, do not dispose of an undeployed inflator module as normal shop waste.
Page 635
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: When carrying an undeployed inflator module: • Do not carry the inflator module by the wires or connector.
Page 636
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: When carrying an undeployed inflatable restraint seat belt retractor pretensioner: • Do not carry the seat belt pretensioner by the seat belt webbing or pigtail connector, if equipped.
Page 637
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: Failure to observe the special tool recommendations and instructions could cause SIR deployment, personal injury, or unnecessary SIR system repairs.
Page 638
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions: •...
Page 639
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: For vehicles with electric power steering (EPS) and without a vehicle stability enhancement program, the steering angle sensor MUST always be calibrated after the battery has been disconnected.
Page 640
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: When replacing stationary windows, only use a single component adhesive kit, or an adhesive system meeting GM Specifications, to maintain original installation integrity. Failure to use the single component adhesive kit will result in poor retention of...
Page 641
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Warning: One or more of the following guidelines may apply when performing specific required tests in the work stall: •...
Page 642
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: If the power steering system has been serviced, an accurate fluid level reading cannot be obtained unless air is bled from the...
Page 643
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Care should be taken to avoid chipping or scratching the coating when handling the suspension coil spring. Damage to the...
Page 644
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Do not free the ball stud by using a pickle fork or a wedge-type tool. Damage to the seal or bushing may result.
Page 645
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Do not use belt dressing on the drive belt. Belt dressing causes the breakdown of the composition of the drive belt. Failure to...
Page 646
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Support the caliper with a piece of wire to prevent damage to the brake line.
Page 647
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components.
Page 648
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Removing more than 0.5 mils of the clearcoat can result in early paint failure. The clearcoat contains ultraviolet screeners. Do...
Page 649
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Replacement components must be the correct part number for the application. Components requiring the use of the thread locking compound, lubricants, corrosion inhibitors, or sealants are identified in the service procedure.
Page 650
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Support the lower control arms in the normal horizontal position in order to avoid damage to the drive axles. Do not operate the...
Page 651
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Use care when performing this procedure. Use of excessive force may damage the coolant thermostat.
Page 652
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
Page 653
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Do not use paints, lubricants, or corrosion inhibitors on fasteners, or fastener joint surfaces, unless specified.
Page 654
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: When filling the master cylinder, use only Super DOT-4 brake fluid, or equivalent DOT-4 brake fluid. Do not use a container which has been used for petroleum based fluids, or a container which is wet with water.
Page 655
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system: •...
Page 656
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation.
Page 657
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: When replacing the HO2S perform the following: • A code clear with a scan tool, regardless of whether or not a DTC is set •...
Page 658
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: The inlet and outlet hoses must not be twisted during installation. Do not bend or distort the inlet or outlet hoses to make...
Page 659
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: The OBD II symbol is used on the circuit diagrams in order to alert the technician that the circuit is essential for proper OBD II emission control circuit operation.
Page 660
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: The pipe wrench must be placed at the valve end of the steering gear and positioned up against the inner tie rod housing. Placing...
Page 661
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Do not start the vehicle with any power steering gear inlet or outlet hoses disconnected. When disconnected, plug or cap all...
Page 662
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Contamination of the oxygen sensor can result from the use of an inappropriate RTV sealant (not oxygen sensor safe) or excessive engine coolant or oil consumption.
Page 663
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation.
Page 664
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Do not change the steering gear preload adjustment before moving the inner tie rod from the steering gear. Changing the...
Page 665
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Do not hold the steering wheel in the full turn position longer than 5 seconds, as damage to the steering pump may result.
Page 666
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation.
Page 667
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals.
Page 668
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: In order to avoid damaging the replacement three-way catalytic converter, correct the engine misfire or mechanical fault before...
Page 669
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: A wrench must be used on the hex of the camshaft when loosening or tightening in order to prevent component damage. Failure...
Page 670
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: The fluid vent cap must be removed before checking the fluid level, in order to ensure the proper level. Improper fluid level may...
Page 671
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Check the transmission fluid level immediately after adding fluid and before vehicle operation. Do not overfill the transmission.
Page 672
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: When adding fluid or making a complete fluid change, always use the proper power steering fluid. Failure to use the proper fluid...
Page 673
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Ensure each valve lifter is filled with clean engine oil and the valve lifter does not tip over (plunger down) before the installation of the valve lifters.
Page 674
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX PREFACE S e c tion 00 Caution Notices Caution: Avoid damage to the window from impacting objects due to an exposed edge. The window must be 1 mm (0.025 in) below the...
Page 675
BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Select a Service Category: General Information Air/Wind Noise Squeaks and Rattles Waterleaks...
Page 676
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Select a Document: US English/Metric Conversion Decimal and Metric Equivalents Arrows and Symbols Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage...
Page 677
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 US English Multiply/ Divide by Metric In order to calculate US English measurement, divide by the number in the center column. In order to calculate metric measurement, multiply by the number in the center column.
Page 678
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 in/s² 0.0254 Torque lb in 0.11298 N·m lb ft 1.3558 Power 0.745 Pressure (Stress) inches of H2O 0.2488 inches of Mercury (Hg) 3.377 lb/sq in 6.895...
Page 679
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Fraction (in) Decimal (in) Metric (mm) 1/64 0.015625 0.39688 1/32 0.03125 0.79375 3/64 0.046875 1.19062 1/16 0.0625 1.5875 5/64 0.078125 1.98437 3/32 0.09375 2.38125...
Page 680
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 29/64 0.453125 11.50937 15/32 0.46875 11.90625 31/64 0.484375 12.30312 12.7 33/64 0.515625 13.09687 17/32 0.53125 13.49375 35/64 0.546875 13.89062 9/16 0.5625 14.2875 37/64 0.578125...
Page 681
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 15/16 0.9375 23.8125 61/64 0.953125 24.20937 31/32 0.96875 24.60625 63/64 0.984375 25.00312 25.4...
Page 682
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 This service manual uses various symbols in order to describe different service operations. (1) Front of Vehicle (2) View Detail (2) View Detail...
Page 683
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Note:: Graphic shows exemplary VIN. The VIN plate is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can...
Page 684
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Callout Description Vehicle Certification Label The vehicle certification label is located on the driver door and displays the following assessments: • Gross Vehicle Weight Rating (GVWR) •...
Page 685
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Original Equipment Tires Size Tire Pressure, Front, Rear, and Spare (Cold) Service Parts ID Label The vehicle service parts identification label is located in the rear compartment under the spare tire cover. The label is use to help identify the vehicle original parts and options.
Page 686
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 The following table provides the description of the Regular Production Option (RPO) codes that are available on the vehicle. The vehicle's RPO list is printed on the Service Parts Identification Label.
Page 687
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 AFL INTERIOR TRIM CONFIG - #12 AFM INTERIOR TRIM CONFIG - #13 AFN INTERIOR TRIM CONFIG - #14 AG5 ADJUSTER PASS ST - MANUAL, 2 WAY...
Page 688
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 CJ8 COUNTRY - BULGARIA CJ9 COUNTRY - ROMANIA CK4 COUNTRY - GREECE CR2 COUNTRY - SLOVENIA CR5 COUNTRY - CROATIA CR6 COUNTRY - POLAND...
Page 689
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 CZ8 COUNTRY - MACEDONIA D2I COUNTRY - LITHUANIA D31 MIRROR I/S R/V - TILT D3C COUNTRY - BOSNIA-HERZEGOVINA D3N COUNTRY - YUGOSLAVIA D4A COUNTRY - LATVIA...
Page 690
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 FV1 RATIO - TRANSAXLE FINAL DRIVE 3.72 FX1 RATIO - TRANSAXLE FINAL DRIVE 3.94 FX3 RIDE AND HANDLING - AUTOMATIC ELECTRONIC CONTROLLED FX6 RATIO - TRANSAXLE FINAL DRIVE 3.87 FXF RATIO - TRANSAXLE FINAL DRIVE 3.26...
Page 691
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 KG9 GENERATOR - 140 AMP KTA AUDIO INTERFACE - KUA PLANT CODE - GUNSAN, KOREA LHD VEHICLE DRIVE - LEFTHAND DRIVE LLW ENGINE - DIESEL, 4 CYL, L4, 2.0L, CRI, SOHC, TURBO, 110 KW, LXT ENGINE - GAS, 4 CYL, 1.6L, MFI, DOHC, 80KW (GMDAT)
Page 692
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 T74 HEADLAMPS CONTROL - AUTOMATIC, DELAY T83 HEADLAMPS CONTROL - AUTOMATIC ON-OFF T94 HEADLAMPS CONTROL - LH RULE OF THE ROAD T3U LAMP - FRT FOG...
Page 693
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 UTR ALARM, HORN - CONTENT THEFT DETERENT, SELF POWERED UTT THEFT DETERENT - BODY SECURITY CONTENT UTU SENSOR, VEHICLE - INCLINATION UTV SENSOR, VEHICLE - INTERIOR MOVEMENT...
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Table 1: Metric Prevailing Torque Fastener Minimum Torque Development Table 2: English Prevailing Torque Fastener Minimum Torque Development Metric Fasteners This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners.
Page 695
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Nylon Interface Prevailing Torque Fasteners These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads. Adhesive Coated Fasteners These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads.
Page 696
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 8 mm 0.6 N·m 5 lb in 10 mm 1.1 N·m 10 lb in 12 mm 1.5 N·m 13 lb in 14 mm 2.3 N·m...
Page 697
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 General Purpose Thread Repair Kits. These kits are available commercially. Repair Procedure Warning: Refer to Safety Glasses Warning in the Preface section. Note: Refer to the thread repair kit manufacturer's instructions regarding the size of the drill and tap to use.
Page 698
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Abbreviation Meaning Ampere(s) Antilock Brake System Air Conditioning Alternating Current Accessory, Automatic Climate Control Air Cleaner Air Conditioning Module ACR4 Air Conditioning Refrigerant, Recovery, Recycling, Recharging...
Page 699
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 ATSLC Automatic Transmission Shift Lock Control Auto Automatic Average A4WD Automatic Four-Wheel Drive American Wire Gauge Battery Positive Voltage BARO Barometric Pressure BATT...
Page 700
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 CAFE Corporate Average Fuel Economy Calibration Camshaft CARB California Air Resources Board Coast Clutch cm³ Cubic Centimeters Convenience Charge Module, Chassis Control Module...
Page 701
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Conn Connector Connector Position Assurance Clutch Pedal Position Central Power Supply Central Processing Unit Cream Cathode Ray Tube CRTC Cathode Ray Tube Controller...
Page 702
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Dash Integration Module Dark Data Link Connector DMCM Drive Motor Control Module Digital Multimeter DMSDS Drive Motor Speed and Direction Sensor Drive Motor Unit...
Page 703
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Electronic Level Control English/Metric Electromotive Force Electromagnetic Interference Engine Engine Oil Pressure Engine Oil Temperature Environmental Protection Agency Exhaust Pressure Regulator EPROM Erasable Programmable Read Only Memory...
Page 704
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Fuel Injection Petrol FMVSS Federal U.S. Motor Vehicle Safety Standards Fuel Pump Foot/Feet Fuel Trim F4WD Full Time Four Wheel Drive 4WAL Four Wheel Antilock...
Page 705
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Hydrogen Water Harn Harness Hydrocarbons HVAC Control Module H/CMPR High Compression Heavy Duty Heavy Duty Cooling Hexagon, Hexadecimal Mercury Hi Alt High Altitude...
Page 706
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Identification, Inside Diameter Integrated Direct Ignition IGBT Insulated Gate Bi-Polar Transistor Ignition Idle Load Compensator Inch/Inches Injection inst Instantaneous, Instant Instrument Panel Instrument Panel Cluster...
Page 707
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Six-Cylinder Engine, In-Line Pound lb ft Pound Feet Torque lb in Pound Inch Torque Liquid Crystal Display LDCL Left Door Closed Locking LDCM...
Page 708
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Mobile Identification Number Milliliter Millimeter Miles per Gallon Miles per Hour Millisecond Manifold Surface Temperature MSVA Magnetic Steering Variable Assist, Magnasteer® Manual Transmission...
Page 709
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Oxidation Converter Catalytic Opportunity Charge Station Outside Diameter Output Drive Module Odometer Original Equipment Original Equipment Manufacturer Orange Overhead Camshaft Ω Open Loop, Out of Limits...
Page 710
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Permanent Magnet Generator Part Number Pink Park/Neutral Position PRNDL Park, Reverse, Neutral, Drive, Low Pilot Operated Absolute Valve Positive, Position Potentiometer Variable Resistor...
Page 711
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 RCDLR Remote Control Door Lock Receiver RDCM Right Door Control Module Reference Reverse Rear Exchanger Rear Integration Module Right Front, Radio Frequency Remote Function Actuation...
Page 712
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Special Equipment Option Sequential Multiport Fuel Injection System International Modern Version of Metric System SIAB Side Impact Air Bag Supplemental Inflatable Restraint Shanghai General Motors...
Page 713
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Throttle Body Fuel Injection Turbocharger, Transmission Control Torque Converter Clutch Traction Control System Top Dead Center TEMP Temperature Term Terminal Transmission Fluid Pressure...
Page 714
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 U-joint Universal Joint Universal Theft Deterrent Ultraviolet Volt(s), Voltage Six-Cylinder Engine, V-Type Eight-Cylinder Engine, V-Type Vacuum Vehicle Access Code VATS Vehicle Anti-Theft System...
Page 715
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Wheel White Without Wide Open Throttle Water Pump Windshield Wheel Speed Sensor WU-OC Warm Up Oxidation Converter Catalytic WU-TWC Warm Up Three-Way Converter Catalytic...
Page 716
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual. AC® ACCUTURN® ACDelco® Active Fuel Management™...
Page 717
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Delco Supreme® Delco Tech® DELCORE® Delphi® DEX-COOL® DEXOIL® DEXRON® DEXSTEER™ DNR® Dolby® DR® Duracell® Duraguard® Durastop® Duramax™ Eaton Corporation® EMD® ETR® FLO-LITE® General Motors®...
Page 718
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 GTP® Homelink™ HYDRA-MATIC® Illumination® INSTA-TRAC® Intune® LOCTITE™ MAGNASTEER® Maxifuse® Metripack® Micropack® Minifuse® Mr Goodwrench® Northstar® OnStar® Optikleen® PASS-KEY® PASS-KEYII® PASSLOCK™ PK3® Posidrive® Pro®...
Page 719
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 RAINSENSE™ Rapid Fire® ScotchBrite™ Scotchguard™ Signals® Sikkens™ Soft-Ray® Solar-Ray® Stabilitrak® Sunrayce® Superlube® Syclone® Tech 2® Techline® Teflon® Tefzel® Theft-I® Theftlock® Tiltmaster® TORX® Transjel®...
Page 720
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Weatherpack™...
Page 721
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX GENERAL INFORMATION Section 01 Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle's body and structure depending on lifting equipment used.
Page 722
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Select a Document: Air/Wind Noise Tracing Powder or Chalk Test Air Pressure Test Soap Suds or Bubble Test Exterior Windnoise...
Page 723
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Special Tools • CH-39570 Chassis Ear • GE-41416 Ultrasonic Leak Detector Warning: Refer to Assistant Driving Warning in the Preface section.
Page 724
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Clean the weatherstrips and the contact surfaces with cleaning solvent. Apply powder or chalk in an unbroken line to the contact surface of the weatherstrip surrounding the perimeter of the suspected areas.
Page 725
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Mask off both the pressure relief valves. Close all the windows. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
Page 726
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Mask off the pressure relief valves. Close all the windows and the doors. Turn the vehicles ventilation fan to the on position, with the selector on high speed and in the defrost mode.
Page 727
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Warning: Refer to Assistant Driving Warning in the Preface section. Exterior windnoise is louder when the vehicle is driven with one or more windows down. Exterior windnoise occurs when air passes over the body panels, the seams, or the openings.
Page 728
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Warning: Refer to Assistant Driving Warning in the Preface section. Interior windnoise is not heard when the window is lowered. Interior windnoise is caused by the air leaving the inside of the vehicle through a seal or a seam.
Page 729
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Air/Wind and Noise GENERAL INFORMATION Section 01 Illustration Tool Number/ Description CH-39570 J 39570 Chassis Ear GE-41416 J 41416 Ultrasonic Leak Detector...
Page 730
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Squeaks and Rattles GENERAL INFORMATION Section 01 Select a Document: Squeaks and Rattles Symptoms - Squeaks and Rattles...
Page 731
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Squeaks and Rattles GENERAL INFORMATION Section 01 Note: Squeaks and rattles are caused by improperly controlled relative motion between vehicle components. There are 4 ways to prevent squeaks and rattles.
Page 732
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Squeaks and Rattles GENERAL INFORMATION Section 01 Table 1: Rattle Coming From the Side Rail Table 2: Rattle Under Vehicle at Higher RPM Table 3: Thump From Rear of Vehicle on Bumps...
Page 733
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Squeaks and Rattles GENERAL INFORMATION Section 01 Buzz From the Left Side of Instrument Panel Checks Action • Tap on the cover with a finger and listen for a buzz.
Page 734
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Squeaks and Rattles GENERAL INFORMATION Section 01 Illustration Tool Number/ Description CH-39570 J 39570 Chassis Ear GE-41416 J 41416 Ultrasonic Leak Detector...
Page 736
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Waterleaks GENERAL INFORMATION Section 01 • GM vehicles are designed to operate under normal environmental conditions. • The design criteria for sealing materials and components takes into consideration the sealing forces required to withstand the natural elements.
Page 737
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Waterleaks GENERAL INFORMATION Section 01 Position the stands as shown. The water spray from the stands should overlap the vehicle as shown. Have an assistant inside of the vehicle during the test in order to locate any leaks.
Page 738
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Waterleaks GENERAL INFORMATION Section 01 Note: Use a water hose without the nozzle attached. Have an assistant inside of the vehicle in order to locate the leak.
Page 739
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Waterleaks GENERAL INFORMATION Section 01 Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks.
Page 740
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Waterleaks GENERAL INFORMATION Section 01 Warning: If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced.
Page 741
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX Waterleaks GENERAL INFORMATION Section 01 Note: If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be replaced.
Page 742
BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Select a Service Category: Exterior Trim Floor Coverings and Headlinings Instrument Panel and Console Trim Interior Trim and Paneling...
Page 743
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Select a Document: Specifications Graphics/Decals/ Emblems Front Door Left Side (Ecoline Diesel) Graphics/Decals/ Emblems Front Door Right Side (Ecoline Diesel)
Page 744
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Specification Application Metric English Front Fog Lamp Bezel Bolt 2.5 N·m 23 lb in Front Side Door Window Frame Cover Bolt 2 N·m...
Page 745
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Front Door (Diesel) (a) 65 mm (b) 83 mm...
Page 746
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Front Door (Diesel) (a) 60 mm (b) 87 mm...
Page 747
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Rear Compartment Lid (Diesel) (a) 122 mm (b) 32 mm...
Page 748
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Rear Compartment Lid (Ecoline) (a) 162 mm (b) 32 mm...
Page 749
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Callout Component Name Front Fender Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 750
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Callout Component Name Preliminary Procedure Remove front bumper fascia. Refer to Front Bumper Fascia Replacement. Remove front fog lamp. Refer to Front Fog Lamp Replacement.
Page 751
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Callout Component Name Front Bumper Fascia Front Tow Eye Access Hole Cover...
Page 752
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Callout Component Name Front Side Door Window Frame Cover Bolt (Qty: 3) Caution: Refer to Fastener Caution in the Preface section.
Page 753
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Callout Component Name Rear Side Door Window Frame Front Cover Bolt (Qty: 3) Caution: Refer to Fastener Caution in the Preface section.
Page 754
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Callout Component Name Radiator Grille Emblem Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m(22 lb in)
Page 755
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM Section 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 756
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 757
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 758
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 759
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 760
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 761
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 762
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 763
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 764
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Page 765
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Page 766
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Page 767
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Exterior Trim Plenum Water Flow Direction and Cleaning A large percentage of water will flow off the windshield area into the plenum chamber drain system and then down the outside on the plenum to the underside of the vehicle.
Page 768
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Floor Coverings and Headlinings Select a Document: Floor Carpet Drying Front Floor Panel Carpet Replacement Headlining Trim Panel Replacement (With Sunroof)
Page 769
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Floor Coverings and Headlinings If the carpet or the pad or insulator is wet, use the following criteria for drying or for replacing the components: •...
Page 770
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Floor Coverings and Headlinings Callout Component Name Preliminary Procedures Remove front seats. Refer to Driver or Passenger Seat Replacement.
Page 771
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Floor Coverings and Headlinings Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims.
Page 772
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Floor Coverings and Headlinings Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims.
Page 773
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Select a Document: Specifications Instrument Panel Insulator Seal Replacement Steering Column Upper Trim Cover Replacement...
Page 774
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Specification Application Metric English Driver Information Display Bezel Screw 2.5 N·m...
Page 775
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement.
Page 776
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the instrument cluster. Refer to...
Page 777
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the steering column upper trim cover. Refer to Steering Column Upper Trim Cover Replacement.
Page 778
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Center Upper Molding Assembly Procedure Use a flat-bladed plastic trim tool to remove the instrument panel center upper molding.
Page 779
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the instrument panel compartment. Refer to...
Page 780
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove instrument panel cluster. Refer to...
Page 781
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove transmission control cover. Refer to Automatic or Manual Transmission Control Lever Trim Cover Replacement.
Page 782
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the radio control module. Refer to...
Page 783
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Cluster Trim Plate Assembly.
Page 784
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Outer Trim Cover - Right Side.
Page 785
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Outer Trim Cover - Left Side.
Page 786
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the left outer trim cover. Refer to Instrument Panel Outer Trim Cover Replacement - Left Side.
Page 787
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Lower Trim Panel Replacement - Left Side...
Page 788
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove instrument panel cluster trim plate. Refer to Instrument Panel Cluster Trim Plate Replacement.
Page 789
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Lower Trim Panel Replacement - Right Side...
Page 790
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Upper Compartment Screw (Qty: 2) Caution:...
Page 791
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the instrument panel outer trim cover - right side. Refer to Instrument Panel Outer Trim Cover Replacement - Right Side.
Page 792
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Instrument Panel Molding Assembly.
Page 793
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the instrument panel. Refer to Instrument Panel Assembly Replacement.
Page 794
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement.
Page 795
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling Remove the front floor console assembly.
Page 796
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Removal Procedure Remove instrument panel compartment. Refer to Instrument Panel Compartment Replacement.
Page 797
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Install instrument panel wiring harness (2) to instrument panel tie bar (1).
Page 798
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Removal Procedure Remove instrument panel compartment assembly. Refer to Instrument Panel Compartment Replacement.
Page 799
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the automatic or manual transmission control lever trim cover. Refer to...
Page 800
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Transmission Control Lever Trim Cover Assembly...
Page 801
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Parking Brake Lever Boot Procedure Pull down boot.
Page 802
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the instrument panel lower trim panel - left side. Refer to...
Page 803
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Preliminary Procedure Remove the front floor console rear cover. Refer to Front Floor Console Rear Cover Replacement.
Page 804
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Front Floor Console Rear Cover Assembly Procedure Grasp the cover assembly and pull rearward disengaging the retainer clips securing the cover to the floor console.
Page 805
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Callout Component Name Dome Lamp Bezel Roof Console Screw (Qty: 2)
Page 806
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Instrument Panel and Console Trim Illustration Tool Number/ Description BO-569-A KM-569-A Plug Lifter DT-6459-B DW240-090 MKM-J-6459-B...
Page 807
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Select a Document: Specifications Specifications Front Side Door Window Switch Bezel Replacement...
Page 808
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Specification Application Metric English Assist Handle 6 N·m 53 lb in Front Side Door Armrest Pull Cup Bolt 2 N·m...
Page 809
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement.
Page 810
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the rear side door trim. Refer to Rear Side Door Trim Replacement.
Page 811
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Side Door Locking Rod Knob Trim Cover Assembly...
Page 812
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Front Side Door Upper Trim Cover Assembly Clip (Qty: 2)
Page 813
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Front Side Door Pull Handle Bolt Caution: Refer to Fastener Caution in the Preface section.
Page 814
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement.
Page 815
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM BODY HARDWARE AND TRIM Section 01 S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the rear side door trim. Refer to Rear Side Door Trim Replacement.
Page 816
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the rear side door trim. Refer to Rear Side Door Trim Replacement.
Page 817
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement.
Page 818
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Front Side Door Sill Trim Plate Assembly. Front Side Door Sill Trim Plate Assembly Clip (Qty: 5).
Page 819
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Rear Side Door Sill Trim Plate Replacement Assembly. Rear Side Door Sill Trim Plate Replacement Assembly Clip (Qty: 2).
Page 820
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Front and Rear Side Door Sill Trim Plate...
Page 821
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Assist Handle Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section.
Page 822
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Lower the front of the headliner to access the sunshade electrical connector, if necessary. Refer to Headlining Trim Panel Replacement.
Page 823
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove sunshade assembly. Refer to Sunshade Replacement.
Page 824
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Disable the SIR system. Refer to SIR Disabling and Enabling.
Page 825
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the center pillar lower garnish molding. Refer to Center Pillar Lower Garnish Molding Replacement Remove the seat belt from the front seat.
Page 826
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the front side door sill trim plate. Refer to Front Side Door Sill Trim Plate Replacement.
Page 827
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Quarter Window Garnish Molding Assembly.
Page 828
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the rear side door sill trim plate. Refer to Rear Side Door Sill Trim Plate Replacement.
Page 829
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Body Side Trim Panel Retainer (Qty: 4) Body Side Trim Panel Assembly...
Page 830
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Radio Front Side Door Speaker Grille Bezel Assembly...
Page 831
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Radio Rear Side Door Speaker Grille Bezel Assembly...
Page 832
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove the rear seat back. Remove the high mount stop lamp. Refer to High Mount Stop Lamp Replacement.
Page 833
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Rear Side Door Inside Handle Bolt Finish Cap Procedure Pull handle back to remove cap.
Page 834
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Rear Compartment Lid Latch Striker Cover Rear Compartment Sill Trim Plate Clip (Qty: 4)
Page 835
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Rear Compartment Lid Inner Panel Trim Retainer (Qty: 12)
Page 836
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedures Remove rear compartment sill trim plate. Refer to...
Page 837
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Callout Component Name Preliminary Procedure Remove rear compartment sill trim plate. Refer to...
Page 838
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY HARDWARE AND TRIM S e c t i on 02 Interior Trim and Paneling Illustration Tool Number/ Description BO-569-A KM-569-A Plug Lifter DT-6459-B DW240-090 MKM-J-6459-B Torque Wrench...
Page 839
BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Select a Service Category: Bolted Exterior Body Panels and Closures Bumpers and Fascias Collision Repair Frame and Underbody Paint and Coatings...
Page 840
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Select a Document: Specifications Front End Upper Tie Bar Replacement Front Fender Front Lower Bracket Replacement...
Page 841
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Specification Application Metric English Front Fender Bolt 8 N·m 71 lb in Front Fender Bracket Bolt 9 N·m...
Page 842
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement Remove the radiator support bracket.
Page 843
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Page 844
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove hood primary latch release cable handle. Refer to Hood Primary Latch Release Cable Handle Replacement.
Page 845
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove rear side door trim panel. Refer to Rear Side Door Trim Replacement Remove the rear side door water deflector.
Page 846
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
Page 847
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front side door trim panel. Refer to Front Side Door Trim Replacement.
Page 848
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Rear Side Door Caution: Refer to Fastener Caution in the Preface section.
Page 849
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.
Page 850
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement Remove front bumper fascia guide.
Page 851
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Front Fender Insulator Retainer Front Fender Shipping Cover...
Page 852
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front side door inner panel trim. Refer to Front Side Door Trim Replacement.
Page 853
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the rear compartment lid inner panel trim. Refer to Rear Compartment Lid Inner Panel Trim Replacement.
Page 854
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the rear side door inner panel trim. Refer to Rear Side Door Trim Replacement.
Page 855
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front side door sill trim plate. Refer to Front Side Door Sill Trim Plate Replacement.
Page 856
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
Page 857
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the hood. Refer to Hood Replacement. Remove the front fender. Refer to Front Fender Replacement.
Page 858
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the rear compartment lid. Refer to Rear Compartment Lid Replacement Remove the rear window panel trim.
Page 859
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the rear side door. Refer to Rear Side Door Replacement.
Page 860
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Hood Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the hood hinge reinforcement nuts (Qty: 4).
Page 861
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Warning: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury.
Page 862
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
Page 863
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Hood Insulator Retainer (Qty: 9) Hood Insulator...
Page 864
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Page 865
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Rear Compartment Lid Caution: Refer to Fastener Caution in the Preface section.
Page 866
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the rear compartment lid inner panel trim. Refer to Rear Compartment Lid Inner Panel Trim Replacement.
Page 867
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Prliminary Procedure Remove front side door trim panel. Refer to Front Side Door Trim Replacement Remove the front side door water deflector.
Page 868
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Fuel Tank Filler Door Procedure Open the fuel tank filler door...
Page 869
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement.
Page 870
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Warning: Refer to Hood Hold-Open Device Warning in the Preface section.
Page 871
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove rear compartment lid. Refer to Rear Compartment Lid Replacement.
Page 872
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Hood Rear Weatherstrip...
Page 873
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Page 874
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Front and Rear Side Door Lower Weatherstrip Procedure Open the side doors at full opening position.
Page 875
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Front Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section.
Page 876
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Front Side Door Weatherstrip - Body Side Procedure Start at the rear upper corner of the door opening and pull the weatherstrip away from the door opening flange.
Page 877
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Rear Compartment Lid Weatherstrip Procedure Start at the upper corner of the rear compartment opening and pull the weatherstrip away from the rear compartment opening flange.
Page 878
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Rear Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section.
Page 879
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Callout Component Name Rear Side Door Weatherstrip - Body Side Procedure Start at the front upper corner of the door opening and pull the weatherstrip away from the door opening flange.
Page 880
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bolted Exterior Body Panels and Closures Illustration Tool Number/ Description BO-125 KM-125 Torque Rod Lifter...
Page 881
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Select a Document: Specifications Front Bumper Energy Absorber Replacement Front Bumper Energy Absorber Bracket Replacement Front Bumper Impact Bar Replacement...
Page 882
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Specification Application Metric English Drivetrain and Front Suspension Frame Bolt Front 160 N·m 119 lb ft Front Bumper Energy Absorber Bracket Bolt 22 N·m...
Page 883
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Front Bumper Energy Absorber Procedure Unclip from front bumper fascia.
Page 884
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement...
Page 885
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias The front bumper impact bar is welded on, and must be replaced at the factory welds to retain structure integrity. Refer to...
Page 886
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement.
Page 887
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Front Bumper Fascia Guide Rivet (Qty: 2)
Page 888
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Front Bumper Fascia Opening Lower Cover Retainer (Qty: 4) Front Bumper Fascia Opening Lower Cover Bolt (Qty: 6)
Page 889
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Front Bumper Fascia Lower Stiffener Bracket Bolt (Qty: 2)
Page 890
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement.
Page 891
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the tail lamps. Refer to Tail Lamp Replacement. Rear Bumper Fascia Retainer (Qty: 2)
Page 892
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Fascia Guide Rivet (Qty: 4)
Page 893
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Fascia Inner Guide Rivet (Qty: 2)
Page 894
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Fascia Outer Guide Rivet (Qty: 3)
Page 895
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Callout Component Name Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Energy Absorber Nut (Qty: 6)
Page 896
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Bumpers and Fascias Illustration Tool Number/ Description BO-594-A MKM-594-A Hand Rivet Tongs...
Page 897
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Select a Document: Specifications Overlap/Backing Plate Sectioning (Welding) Front Bumper Impact Bar Replacement Headlamp Mount Panel Replacement (MAG-Welding)
Page 898
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Rear Rail Sectioning (MIG-Brazing) Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding) Underbody Rear Side Rail Reinforcement Replacement (MIG-Brazing)
Page 899
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Specification Application Metric English Front Bumper Impact Bar Bolt 110 N·m 81 lb ft...
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with tram bar pointers set at equal lengths. All die marks, holes, slots, and fasteners are measured to the center.
Page 901
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Rear End Lower Rear End Side...
Page 902
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Front Seat Mounting Points...
Page 903
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair View Front Number Description Material Procedure Front Compartment Side Rail (Front) Mild Steel Front Compartment Front Rail Sectioning...
Page 904
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Body Hinge Pillar Lower Body Hinge Pillar Lower Reinforcement Mild Steel Reinforcement Replacement Ultra High Strength Dual Phase...
Page 905
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair High Strength Low Alloy Underbody Rear Side Rail Rear Rail Sectioning Steel Rear Compartment Floor Panel Mild Steel...
Page 906
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel to the vehicle to ensure a proper fit.
Page 907
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Page 908
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the remaining parts of the front bumper impact bar. Installation Procedure Position the front bumper impact bar on the vehicle.
Page 909
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 910
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the original panel. Drill 8 mm (5/16 in) for plug welding along the edges of the headlamp mount panel as noted from the original panel.
Page 911
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 912
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the headlamp mount panel on the vehicle. Verify the fit of the headlamp mount panel. Clamp the headlamp mount panel into position.
Page 913
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 914
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the damaged front end upper tie bar. Installation Procedure Cut the front end upper tie bar in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 915
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Plug weld accordingly. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them.
Page 916
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 917
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the damaged front end upper tie bar. Installation Procedure Cut the front end upper tie bar in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 918
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze accordingly. To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them.
Page 919
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Disable the SIR System. Refer to SIR Disabling and Enabling.
Page 920
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the front end upper tie bar (1). Installation Procedure Position the front end upper tie bar (1) on the vehicle.
Page 921
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Weld seam accordingly. Grind down weld seams as needed for related panels and components. Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
Page 922
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 923
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the front end upper tie bar (1). Installation Procedure Position the front end upper tie bar (1) on the vehicle.
Page 924
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze accordingly. Grind down weld seams as needed for related panels and components. Clean and prepare the attaching surfaces for welding.
Page 925
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 926
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Installation Procedure Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
Page 927
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Weld seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
Page 928
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 929
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Installation Procedure Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
Page 930
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
Page 931
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 932
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted from the original panel.
Page 933
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Plug weld the joint from front wheelhouse front panel to front wheelhouse accordingly. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 934
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 935
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse front panel as noted from the original panel.
Page 936
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze accordingly. Braze the joint from front wheelhouse front panel to front wheelhouse accordingly. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 937
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 938
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the front wheelhouse. Installation Procedure Remove the front wheelhouse rear panel brace (1) from service panel. Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the front area of the original panel.
Page 939
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: Double the number of drills at the flange where front wheelhouse panel and front compartment side rail overlap (1).
Page 940
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 941
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the front wheelhouse. Installation Procedure Remove the front wheelhouse rear panel brace (1) from service panel. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1).
Page 942
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive. Apply structural adhesive on the front area (1) and create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing where the front wheelhouse and the front compartment side rail overlap (2).
Page 943
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 944
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
Page 945
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 946
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 947
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
Page 948
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze the joint from front wheelhouse panel rear reinforcement to front wheelhouse front panel accordingly. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 949
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 950
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted from the original panel.
Page 951
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 952
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing (1). Clean and prepare the attaching surfaces for spot welding and brazing.
Page 953
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Spot weld accordingly. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 954
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 955
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the damaged front compartment upper side rail. Installation Procedure Cut the front compartment upper side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 956
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the front compartment upper side rail on the vehicle. Verify the fit of the front compartment upper side rail.
Page 957
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 958
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the damaged front compartment upper side rail. Installation Procedure Cut the front compartment upper side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 959
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze accordingly. Spot weld accordingly. To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them.
Page 960
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 961
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 962
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 963
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 964
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 965
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Locate and mark all the necessary factory welds of the front compartment front rail. Drill all factory welds. Note the number and location of welds for installation of the service assembly.
Page 966
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the front compartment front rail on the vehicle. Verify the fit of the front compartment front rail.
Page 967
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 968
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Locate and mark all the necessary factory welds of the front compartment front rail. Drill all factory welds. Note the number and location of welds for installation of the service assembly.
Page 969
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the front compartment front rail on the vehicle. Verify the fit of the front compartment front rail.
Page 970
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 971
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the damaged front hinge pillar body. Installation Procedure Cut the front hinge pillar body in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 972
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the front hinge pillar body on the vehicle. Verify the fit of the front hinge pillar body.
Page 973
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 974
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the damaged front hinge pillar body. Installation Procedure Cut the front hinge pillar body in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
Page 975
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the front hinge pillar body on the vehicle. Verify the fit of the front hinge pillar body.
Page 976
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 977
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Drill 8 mm (5/16 in) for plug welding along the edges of the front hinge pillar body as noted from the original panel.
Page 978
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 979
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply a resistance spot welder.
Page 980
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 981
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Apply one-part windshield urethane adhesive as noted from the original panel. Position the roof panel (1) on the vehicle.
Page 982
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 983
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the roof panel (1) on the vehicle. Verify the fit of the panel. Clamp the panel into position.
Page 984
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 985
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Cut the panel where sectioning is to be performed. Remove the damaged roof front header panel. Installation Procedure Cut the roof front header panel in corresponding locations to fit the remaining original panel.
Page 986
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Plug weld accordingly. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them.
Page 987
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Plug weld accordingly. Proceed the same way with the roof panel front bracket left. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 988
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 989
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Cut the panel where sectioning is to be performed. Remove the damaged roof front header panel. Installation Procedure Cut the roof front header panel in corresponding locations to fit the remaining original panel.
Page 990
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze accordingly. To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them.
Page 991
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Braze accordingly. Proceed the same way with the roof panel front bracket left. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 992
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 993
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Position the roof rear header (1) panel on the vehicle. Verify the fit of the panel. Clamp the roof rear header panel into position.
Page 994
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 995
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Spot weld accordingly as noted from the original panel. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Page 996
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 997
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the body side inner panel. Locate and mark all the necessary factory welds of the rocker inner panel.
Page 998
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted from the original panel.
Page 999
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Page 1000
BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BODY REPAIR S e c tion 03 Collision Repair Remove the body side inner panel. Locate and mark all the necessary factory welds of the rocker inner panel.