Toyota SCION xA Repair Manual
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Toyota SCION xA Repair Manual

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IN-18
INTRODUCTION

ABBREVIATIONS USED IN THIS MANUAL

For convenience, the following abbreviations are used in this
manual.
ABS
Antilock Brake System
A/C
Air Conditioner
assy
assembly
ECT
Electronic Controlled Transmission
ECU
Electronic Control Unit
e.g.
Exempli Gratia (for Example)
Ex.
Except
FWD
Front Wheel Drive Vehicles
4WD
Four Wheel Drive Vehicles
in.
inch
LH
Left-hand
LHD
Left-hand Drive
MIG
Metal Inert Gas
M/Y
Model Year
PPS
Progressive Power Steering
RH
Right-hand
RHD
Right-hand Drive
SRS
Supplemental Restraint System
SSM
Special Service Materials
w/
with
w/o
without

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Summary of Contents for Toyota SCION xA

  • Page 1 IN-18 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL For convenience, the following abbreviations are used in this manual. Antilock Brake System Air Conditioner assy assembly Electronic Controlled Transmission Electronic Control Unit e.g. Exempli Gratia (for Example) Except Front Wheel Drive Vehicles Four Wheel Drive Vehicles inch Left-hand...
  • Page 2 For the repair procedures and specifications other than collision- damaged body components of the SCION xA refer to the repair manuals. If you require the above manuals, please contact your SCION Dealer.

  • Page 4: General Repair Instructions

    INTRODUCTION IN-1 GENERAL REPAIR INSTRUCTIONS 1. WORK PRECAUTIONS (a) VEHICLE PROTECTION Glass Cover (1) When welding, protect the painted surfaces, windows, seats and carpet with heat resistant, fire-proof covers. Seat Cover F10001A (b) SAFETY (1) Never stand in direct line with the chain when using a puller on the body or frame, and be sure to attach a safety cable.
  • Page 5 IN-2 INTRODUCTION 2. HANDLING PRECAUTIONS OF PLASTIC BODY PARTS (1) The repair procedure for plastic body parts must conform with the type of plastic material. (2) Plastic body parts are identified by the codes in the following table. (3) When repairing metal body parts adjoining plastic body parts (by brazing, frame cutting, welding, paint- ing etc.), consideration must be given to the property of the plastic.
  • Page 6 Avoid dipping or immersing Thermoplastic short time in small amounts (e.g., quick in alcohol, gasoline, Polyurethane (176) wiping to remove grease). solvents, etc. TOYOTA TSOP Super Alcohol and gasoline are harmless. Most solvents are harmless. (176) Olefine Polymer Unsaturated Alcohol and gasoline are harmless.
  • Page 7 IN-4 INTRODUCTION 3. LOCATION OF PLASTIC BODY PARTS Parts Name Code Radiator Grille TSOP Front Bumper Cover TSOP Front Bumper Hole Cover TSOP Headlight PP/PC Fog light TSOP Side Turn Signal Light PMMA/ABS Fender Panel Mudguard TSOP Front Fender Mudguard PP/EPDM Cowl Top Ventilator Louver TSOP...
  • Page 8 INTRODUCTION IN-15 HANDLING PRECAUTIONS ON RELATED COMPONENTS 1. BRAKE SYSTEM The brake system is one of the most important safety components. Always follow the directions and notes given in brake (32) section of the repair manual for the relevant model when handling brake system parts.

  • Page 9: How To Use This Manual

    INTRODUCTION IN-5 HOW TO USE THIS MANUAL 1. BODY PANEL REPLACEMENT THIS MANUAL BP-34 BODY PANEL REPLACEMENT QUARTER PANEL (CUT) REPLACEMENT REMOVAL POINT Remove the [A] at the same time. PART NAME [A] Fuel Filler Opening Lid REPLACEMENT PART AND METHOD QUARTER PANEL (CUT) Replacement method (ASSY) ...
  • Page 10 IN-6 INTRODUCTION BODY PANEL REPLACEMENT BP-35 INSTALLATION S Temporaily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fiting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 11 INTRODUCTION IN-7 2. SYMBOLS The following symbols are used in the welding diagrams in section BP of this manual to indicate cutting areas and the types of weld required. SYMBOLS MEANING ILLUSTRATION CUT AND JOIN LOCATION (SAW CUT) CUT AND JOIN LOCATION (Cut Location for Supply Parts) CUT LOCATION...
  • Page 12 IN-8 INTRODUCTION SYMBOLS MEANING ILLUSTRATION — Assembly Mark BODY SEALER — (Flat Finishing) BODY SEALER — (No flat Finishing) F13894A...
  • Page 13 INTRODUCTION IN-9 3. ILLUSTRATION OF WELD POINT SYMBOLS EXAMPLE: REMOVAL INSTALLATION Weld points Weld points Remove weld point and panel position Weld method and panel position SYMBOLS MEANING ILLUSTRATION SYMBOLS MEANING ILLUSTRATION Remove Weld Spot Weld Points (Outside) MIG Plug Weld (Middle) (Inside)
  • Page 14 STRUCTURE PANELS 1. HEAT REPAIR FOR BODY STRUCTURE PANELS Toyota prohibits the use of the heat repair method on body structure panels when repairing a vehicle damaged in a col- lision. Panels that have high strength and rigidity, as well as a long life span for the automobile body are being sought after.
  • Page 15 INTRODUCTION IN-17 3. IMPACT BEAM REPAIR The impact beam and bracket are necessary and important parts in maintaining a survival space for passengers in a side collision. For impact beam, we use special high tensile strength steel. The high tensile strength steel maintains its special crystal- line organization by heat treatment or alloy additives.
  • Page 16 IN-10 INTRODUCTION PROPER AND EFFICIENT WORK PROCEDURES 1. REMOVAL (a) PRE-REMOVAL MEASURING (1) Before removal or cutting operations, take measure- ments in accordance with the dimension diagram. Al- ways use a puller to straighten a damaged body or frame. F10007 (b) CUTTING AREA Cutting Okay (1) Always cut in a straight line and avoid reinforced area.
  • Page 17 INTRODUCTION IN-11 2. PREPARATION FOR INSTALLATION (a) SPOT WELD POINTS (1) When welding panels with a combined thickness of Less than over 3mm (0.12in.), use a MIG (Metal Inert Gas) weld- er for plug welding. HINT: Spot welding will not provide sufficient durability for panels over 3mm (0.12in.) thick.
  • Page 18 IN-12 INTRODUCTION 3. INSTALLATION (a) PRE-WELDING MEASUREMENTS (1) Always take measurements before installing under- body or engine components to insure correct assem- bly. After installation, confirm proper fit. Body Measurement Diagrams F10016A (b) WELDING PRECAUTIONS (1) The number of welding spots should be as follows. Spot weld: 1.3 X No.
  • Page 19 INTRODUCTION IN-13 4. ANTI-RUST TREATMENT Sealer Gun (a) BODY SEALER APPLICATION (1) For water-proofing and anti-corrosion measures, al- ways apply the body sealer to the body panel seams and hems of the doors, hoods, etc. F10021A (b) UNDERCOAT APPLICATION (1) To prevent corrosion and protect the body from dam- age by flying stones, always apply sufficient under- coat to the bottom surface of the under body and in- side of the wheel housings.
  • Page 20 IN-14 INTRODUCTION 6. ANTI-RUST TREATMENT BY PAINTING REFERENCE: Painting prevents corrosion and protect the sheet metal from damage. In this section, anti-chipping paint only for anti-corrosion purpose is described. (a) ANTI-CHIPPING PAINT (1) To prevent corrosion and protect the body from dam- age by flying stones, etc., apply anti-chipping paint to the rocker panel, wheel arch areas, balance panel, etc.
  • Page 21 VIEWS OF THIS TEXT Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condi- tion. We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel.
  • Page 23 BP-40 BODY PANEL REPLACEMENT BACK DOOR OPENING TROUGH (ASSY) REPLACEMENT With the body lower back panel removed. F15540A REMOVAL F15540 POINT Remove the [A] at the same time. PART NAME Back door Opening Lower Reinforcement...
  • Page 24 BODY PANEL REPLACEMENT BP-41 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 25 BP-38 BODY PANEL REPLACEMENT BODY LOWER BACK PANEL (ASSY) REPLACEMENT F15538A REMOVAL F15538...
  • Page 26 BODY PANEL REPLACEMENT BP-39 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 27 BODY PANEL REPLACEMENT BP-27 CENTER BODY PILLAR (CUT) REPLACEMENT F15527A REMOVAL F15527 40mm (1.57in.) 50mm (1.97in.) 70mm (2.76in.)
  • Page 28 BP-28 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 29 BODY PANEL REPLACEMENT BP-29 F15529 POINT Inspect the fitting of the front door and rear door, etc., before welding, since this affects the appearance of the finish. After welding the reinforcement to the vehicle side, install the outer panel. 10mm (0.39in.) 20mm (0.79in.)
  • Page 30 BODY PANEL REPLACEMENT BP-21 COWL TOP SIDE PANEL (ASSY) REPLACEMENT F15521A REMOVAL F15521...
  • Page 31 BP-22 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 32 BODY PANEL REPLACEMENT BP-11 COWL TOP SIDE UPPER PANEL (ASSY) REPLACEMENT With the cowl top side panel removed. F15511A REMOVAL F15511...
  • Page 33 BP-12 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 34 BODY PANEL REPLACEMENT BP-15 FRONT FENDER APRON (ASSY) REPLACEMENT With the radiator upper support and cowl top side panel removed. F15515A REMOVAL F15515...
  • Page 35 BP-16 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 36 BODY PANEL REPLACEMENT BP-19 FRONT SIDE MEMBER (ASSY) REPLACEMENT With the radiator side support and front fender apron removed. F15519A REMOVAL F15519...
  • Page 37 BP-20 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 38 BODY PANEL REPLACEMENT BP-13 FRONT APRON TO COWL SIDE UPPER MEMBER (ASSY) REPLACEMENT With the front fender front apron and cowl top side panel removed. F15513A REMOVAL F15513...
  • Page 39 BP-14 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 40 BODY PANEL REPLACEMENT BP-23 FRONT BODY PILLAR (CUT) REPLACEMENT With the cowl top side upper panel removed. F15523A REMOVAL F15523 30mm (1.18in.) 275mm (10.83in.)
  • Page 41 BP-24 BODY PANEL REPLACEMENT F15524...
  • Page 42 BODY PANEL REPLACEMENT BP-25 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 43 BP-26 BODY PANEL REPLACEMENT F15526 POINT Inspect the fitting of the front door, front fender and windshield glass, etc., before welding, since this affects the appearance of the finish. 15mm (0.59in.) 20mm (0.79in.)
  • Page 44 BODY PANEL REPLACEMENT BP-9 FRONT FENDER FRONT APRON (ASSY) REPLACEMENT With the radiator upper support removed. F15509A REMOVAL F15509...
  • Page 45 BP-10 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 46 BODY PANEL REPLACEMENT BP-17 FRONT SIDE MEMBER (CUT-P) REPLACEMENT With the radiator side support removed. F15517A REMOVAL F15517 PART NAME Front Bumper Mounting Reinforcement Front Side Member Front Plate 200mm (7.87in.) 215mm (8.46in.)
  • Page 47 BP-18 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 48 BP-42 BODY PANEL REPLACEMENT QUARTER WHEEL HOUSING EXTENSION (ASSY) REPLACEMENT With the body lower back panel, quarter panel removed. F15542A REMOVAL F15542 POINT Remove the [A] and [B] at the same time. PART NAME Quarter Wheel Housing No.2 Brace Quarter Wheel Housing Center Gusset...
  • Page 49 BODY PANEL REPLACEMENT BP-43 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 50 BP-44 BODY PANEL REPLACEMENT QUARTER PANEL UPPER EXTENSION (CUT) REPLACEMENT With the quarter panel, back door opening trough removed. F15544A REMOVAL F15544 80mm (3.15in.)
  • Page 51 BODY PANEL REPLACEMENT BP-45 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 52 BP-34 BODY PANEL REPLACEMENT QUARTER PANEL (CUT) REPLACEMENT F15534A REMOVAL F15534 200mm (7.87in.) 220mm (8.66in.)
  • Page 53 BODY PANEL REPLACEMENT BP-35 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 54 BP-36 BODY PANEL REPLACEMENT QUARTER WHEEL HOUSING OUTER PANEL (ASSY) REPLACEMENT With the quarter panel removed. F15536A REMOVAL F15536 POINT After removing [A], remove the quarter wheel housing outer panel. PART NAME Roof Side Outer Panel 80mm (3.15 in.)
  • Page 55 BODY PANEL REPLACEMENT BP-37 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 56 BODY PANEL REPLACEMENT BP-3 RADIATOR SIDE SUPPORT (ASSY) REPLACEMENT With the radiator upper support removed. F15503A REMOVAL F15503...
  • Page 57 BP-4 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 58 BODY PANEL REPLACEMENT BP-5 RADIATOR LOWER SUPPORT (ASSY) REPLACEMENT F15505A REMOVAL F15505...
  • Page 59 BP-6 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 60 BODY PANEL REPLACEMENT BP-7 RADIATOR SUPPORT (ASSY) REPLACEMENT F15507A REMOVAL F15507...
  • Page 61 BP-8 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 62 BODY PANEL REPLACEMENT BP-1 RADIATOR UPPER SUPPORT (ASSY) REPLACEMENT F15501A REMOVAL F15501...
  • Page 63 BP-2 BODY PANEL REPLACEMENT INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 64 BP-48 BODY PANEL REPLACEMENT REAR FLOOR PAN EXTENSION (ASSY) REPLACEMENT With the body lower back panel removed. F15548A REMOVAL F15548...
  • Page 65 BODY PANEL REPLACEMENT BP-49 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 66 BP-50 BODY PANEL REPLACEMENT REAR FLOOR SIDE REAR MEMBER (ASSY) REPLACEMENT With the body lower back panel removed. F15550A REMOVAL F15550...
  • Page 67 BODY PANEL REPLACEMENT BP-51 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 68 BP-52 BODY PANEL REPLACEMENT REAR FLOOR NO.2 CROSSMEMBER (ASSY) REPLACEMENT F15553A REMOVAL F15553...
  • Page 69 BODY PANEL REPLACEMENT BP-53 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 70 BP-46 BODY PANEL REPLACEMENT REAR FLOOR PAN (ASSY) REPLACEMENT With the body lower back panel removed. F15546A REMOVAL F15546...
  • Page 71 BODY PANEL REPLACEMENT BP-47 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 72 BP-32 BODY PANEL REPLACEMENT ROCKER OUTER PANEL (CUT) REPLACEMENT F15532A REMOVAL F15532 80mm (31.5in.)
  • Page 73 BODY PANEL REPLACEMENT BP-33 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 74 BP-30 BODY PANEL REPLACEMENT ROCKER OUTER PANEL (CUT-P) REPLACEMENT F15530A REMOVAL F15530 350mm (13.78in.)
  • Page 75 BODY PANEL REPLACEMENT BP-31 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 76 BP-56 BODY PANEL REPLACEMENT ROOF PANEL (ASSY): w/ sun roof REPLACEMENT F15557A REMOVAL F15557 POINT If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.
  • Page 77 BODY PANEL REPLACEMENT BP-57 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 78 BP-54 BODY PANEL REPLACEMENT ROOF PANEL (ASSY): w/o sun roof REPLACEMENT F15555A REMOVAL F15555...
  • Page 79 BODY PANEL REPLACEMENT BP-55 INSTALLATION S Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) S Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.
  • Page 80 PC-6 PAINT COATING BODY PANEL UNDERCOATING AREAS HINT: First wipe off any dirt, grease or oil with a rag soaked in a grease, wax and silicone remover. Cover the surrounding areas with masking paper to avoid coating unnecessary areas. If other areas are acci- dently coated, wipe off the coating immediately.
  • Page 81 PC-8 PAINT COATING BODY PANEL ANTI-RUST AGENT (WAX) APPLICATION AREAS HINT: Whenever adjusting the doors and hoods, apply anti-rust agent (wax) around the hinges. Even if partially repairing a part, apply anti-rust agent (wax) over the entire application area of the part. Wipe off the anti-rust agent immediately with a rag soaked in a grease, wax and silicone remover, if accidently applied to other areas.
  • Page 82 PC-10 PAINT COATING BODY PANEL ANTI-CHIPPING PAINT APPLICATION AREAS HINT: Anti-chipping paint should be applide to some areas before the second coat and to others after the top coat. If other areas are accidentally coated, wipe of the paint immediately with a rag soaked in grease, wax and silicone remover.
  • Page 83 PAINT COATING PC-1 BODY PANEL SEALING AREAS HINT: Prior to applying body sealer, clean the area with a rag soaked in grease,wax and silicone remover. If weld-through primer was used, first wipe off any excess and coat with anti-corrosion primer before applying body sealer.
  • Page 84 PC-2 PAINT COATING INSIDE F15560...
  • Page 85 PAINT COATING PC-3 REAR LUGGAGE COMPARTMENT F15561...
  • Page 86 PC-4 PAINT COATING DOOR PARTS F15562...
  • Page 87 PAINT COATING PC-5 F15563...
  • Page 88 PAINT COATING PC-7 FOAMED MATERIAL APPLICATION AREAS The sections shown in the figure below are filled with foamed material to provide noise insullation. After repairing these sections or their peripheries, refill with foamed materials HINT: Use the service holes located on the reverse side of the body panel to refill with foamed materials. When handling foamed material, follow the directions of the material’s manufacturer.
  • Page 89 PAINT COATING PC-9 SILENCER SHEET INSTALLATION AREAS F15567 non-adhesive sheet...

  • Page 90: Engine Compartment

    BODY DIMENSIONS DI-3 BODY DIMENSION DRAWINGS ENGINE COMPARTMENT (Three-Dimensional Distance) 1,330 (52.36) (13.07) 1,352 (53.23) 1,194 (47.01) 1,040 (8.11) (27.44) 1,292 (40.94) (21.46) (50.87) (28.35) 1,262 1,254 (49.69) 1,001 (49.37) (39.41) (21.89) (39.17) (31.26) (34.80) (38.90) (23.39) (31.65) (21.57) (16.06) Vehicle Dimensions Left $ Right 1,544 1,305...
  • Page 91 BODY DIMENSIONS DI-5 BODY OPENING AREAS (Side View: Rear) (Three-Dimensional Distance) (26.65) 1,084 (42.68) (33.50) 1,052 (41.42) (36.97) (20.55) HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear). Vehicle Dimensions Left $ Right 1,273 1,362 1,365...
  • Page 92 DI-6 BODY DIMENSIONS BODY OPENING AREAS (Rear View) (Three-Dimensional Distance) (38.78) (29.41) (37.20) 1,557 (61.30) 1,112 (43.78) 1,426 (56.14) 1,069 (42.09) (38.78) (37.32) (19.96) 1,031 (40.59) HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear). mm (in.) Symbol Name...
  • Page 93 DI-4 BODY DIMENSIONS BODY OPENING AREAS (Side View: Front) (Three-Dimensional Distance) 1,039 (40.91) 1,381 (31.57) (54.37) (32.13) 1,171 1,216 (46.10) (47.87) (34.33) (35.98) 1,063 1,078 (41.85) (42,44) 1,002 (39.45) (32.91) HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear).

  • Page 94: General Information

    BODY DIMENSIONS DI-1 GENERAL INFORMATION Three-dimensional Center-to-center distance straight-line BASIC DIMENSIONS distance (a) There are two types of dimensions in the diagram. (1) (Three-dimensional distance) Straight-line distance between the centers of two measuring points. (2) (Two-dimensional distance) Two-dimensional Center-to-center Horizontal distance distance Horizontal distance in forward/rearward between the in forward / rearward...
  • Page 95 DI-2 BODY DIMENSIONS MEASURING Plate Looseness (a) Basically, all measurements are to be done with a tracking Body Looseness gauge. For portions where it is not possible to use a track- ing gauge, a tape measure should be used. (b) Use only a tracking gauge that has no looseness in the body, measuring plate, or pointers.
  • Page 96 BODY DIMENSIONS DI-7 UNDER BODY (Three-Dimensional Distance) (27.44) (14.72) (11.97) (19.25) (17.80) 1,095 1,200 (43.11) (33.70) (47.24) (36.85) (33.70) (34.84) (33.78) 1,451 (57.13) 1,164 (38.31) (36.85) (45.83) (17.32) (38.11) (35.24) 1,117 (36.30) (38.74) (43.98) (33.70) (38.90) 1,031 1,252 (36.61) 1,269 (40.59) (49.29) 1,066...
  • Page 97 DI-8 BODY DIMENSIONS UNDER BODY (Cont’d) (Two-Dimensional Distance) 1,985 1,394 1,167 (78.15) (20.47) (38.98) (54.88) (45.94) (17.80) (16.85) (16.85) (20.98) (16.89) (18.43) (17.44) (8.66) (19.45) 465 (21.06) (18.43) (18.31) (24.06) (16.85) (16.85) (23.62) 1,294 2,069 1,882 1,393 (81.46) (12.68) (38.70) (50.94) (74.09) (54.84)

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