Disassembly/Assembly Procedures - Bose Life CD5 Series I Service Manual

DISASSEMBLY/ ASSEMBLY PROCEDURES
1. Left Cover Assembly Removal
Note: Refer to Figures 3 and 5 for Proce-
dures 1 and 2.
1.1 Remove the two screws (18A) that
secure the left cover (7) to the base (19).
1.2 Press in the three recessed gray tabs
located on the connector panel and lift up
on the rear of the cover.
2. Left Cover Assembly Replacement
2.1 Align the five hooks on the left cover (7)
with the five catches on the front of the
base (19).
2.2 Lower the left cover and snap it into
place. The cover should be flush with the
closed door assembly (1).
2.3 Replace the two screws (18A) that
secure the left cover to the base (19).
3. Door Assembly and Right Cover Re-
moval
Note: Refer to Figures 3, 5 and 6 for
Procedures 3 and 4.
3.1 Remove the left cover assembly (Pro-
cedure 1).
3.2 Remove the two screws (18B) that
secure the right cover (6) to the base (19).
3.3 Press in the two recessed black tabs
located on the connector panel. Lift up on
the rear of the door assembly (1) and right
cover assembly (6).
3.4 Remove the console latch (16).
4. Door Assembly and Right Cover Re-
placement
4.1 Position the console latch (16) in the
base (19).
4.2 Align the two hooks on the right cover
assembly (6) with the two catches on the
front of the base assembly (19). Lower the
cover into position.
4.3 There are two black tabs on the bottom
of the right cover. Push them in slightly and
snap the cover into place.
4.4 Replace the two screws (18B) that
secure the right cover to the base.
4.5 Replace the left cover assembly (Pro-
cedure 2).
5. CD Mechanism Removal
Note: Refer to Figures 3, 4 and 7 for
Procedures 5 and 6.
5.1 Remove the left cover assembly (Pro-
cedure 1) and the door/right cover assem-
bly (Procedure 3).
5.2 Lift the CD mechanism (11) straight up
from the four metal posts in the base (19).
Later models have 4 nylon washers (23)
mounted on the posts. Do not remove
them.
5.3 To prevent electrostatic damage to the
mechanism, solder together the two points
indicated in Figure 4.
Shorting point
Figure 4. APC PCB
5.4 Disconnect the 6 pin connector from the
PCB that is attached to the motors and the
5 pin and 8 pin connectors from the APC
PCB.
Note: The support grommets (14, 15) and
CD cover (12) are not supplied as part of
the mechanism. Remove and reuse them if
complete replacement of the mechanism is
required.
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