Cervis Warrior MU-X15 System Manual

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MU-X15 System Manual
U100.4.0
2018 Cervis, Inc.

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Summary of Contents for Cervis Warrior MU-X15

  • Page 1 ™ MU-X15 System Manual U100.4.0 2018 Cervis, Inc.
  • Page 2 This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express prior written consent of Cervis, Inc. Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification.
  • Page 3: Table Of Contents

    Cervis Inc. Safety Precautions ....................2 1.0 Warrior MU-X15 System System ..................3 1.1 Warrior MU-9X15 Receiver ....................3 1.2 Warrior MU-X15 HH2S-9XL10 Handheld Remote ............4 2.0 Warrior MU-9X15 ........................5 2.1 Input Voltages ........................5 2.2 MU-9X15 Diagnostic LEDs ....................6 2.3 MU-9X15 Mounting ......................
  • Page 4 List of Figures Figure 1. Warrior MU-X15 System Receiver and Handheld Remote .........3 Figure 2. Warrior MU-X15 HH2S-9XL10 Handheld Remote ............4 Figure 3. Bank Configuration ......................5 Figure 4. MU-9X15 LED Indicators & Relay Locations ..............6 Figure 5. MU-9X15 Mounting Dimensions ..................8 Figure 6.
  • Page 5: Definitions/Notes

    System Manual Definitions/Notes Association: When you program a handheld with a receiver’s ID during the Association process. Pairing: When a handheld takes control of a receiver for operation. DSSS: Direct sequence spread spectrum; an advanced wireless communications technology. Warrior Receiver: “Receiver” mounted to the crane or machine. Line of Sight (aka Direct Line of Sight): Term used to describe RF communication where the pathway between units is clear of physical obstacles such as walls, earth, and other obstructions.
  • Page 6: Cervis Inc. Safety Precautions

    Cervis Inc. Safety Precautions  Read and follow all instructions.  Failure to abide by Safety Precautions may result in equipment failure, loss of authority to operate the equipment, and personal injury.  Use and maintain proper wiring. Follow equipment manufacturer instructions.
  • Page 7: Warrior Mu-X15 System System

    System Manual 1.0 Warrior MU-X15 System The Warrior MU-X15 System consists of a receiver (MU-9X15) and one or more Warrior MU- X15 System handheld remotes (HH2S-9XL10). 1.1 Warrior MU-9X15 Receiver A MU-9X15 is capable of communicating with one handheld at a time (first come first serve). The MU-9X15 is able to connect to any handheld that has the receiver ID stored in its memory.
  • Page 8: Warrior Mu-X15 Hh2S-9Xl10 Handheld Remote

    ID in its memory. One or more handhelds are associated to the receiver at Cervis before it is shipped. The user can use the Association process described in Heading 4.0 to change the ID in a handheld memory. Refer to section 4.4 (Factory Reset) to clear the handheld memory so that it will not control any receiver.
  • Page 9: Warrior Mu-9X15

    Figure 3. Bank Configuration 2.1 Input Voltages Depending on the model, the MU-9X15 accepts the following input voltages:  110 to 220VAC at 50-60 Hz (High VAC)  10 to 28VAC at 50-60Hz, and (Low VAC)  9 to 36VDC 2018 Cervis, Inc.
  • Page 10: Mu-9X15 Diagnostic Leds

    2.2 MU-9X15 Diagnostic LEDs The MU-9X15 has three system status LEDs, 16-relay status LEDs, and four power LEDs that can be used as diagnostics tools (see Table 1). The MU-9X15 has one internal LED indicator visible from outside the enclosure that is used for association and health status. The strobe LED can be shutoff for one (1) hour by pressing the shutoff switch (see the circle in Figure 4) and will reactivate after either one hour has passed or Association (Heading 4.2) is performed.
  • Page 11: Mu-9X15 Mounting

    Caution! attached before installation to avoid injury. Use the configuration diagrams supplied by Cervis to guide you in mounting the receiver and connecting your wire harness. Mounting of the receiver is left much to your discretion with the following guidelines: ...
  • Page 12: Figure 5. Mu-9X15 Mounting Dimensions

    Figure 5. MU-9X15 Mounting Dimensions U100.4.0...
  • Page 13: Mu-9X15 Power

    — MU-9X15-LVD 7-36 V 2.5 MU-9X15 External Antenna Warrior MU-X15 comes with a 900MHz external antenna that attaches to the receiver using the external unit connector. Antenna extensions are available in 3, 10 and 25 foot lengths. Available Extension Cables: 25’...
  • Page 14: Mu-9X15 Cable And Field Wiring

    2.6 MU-9X15 Cable and Field Wiring  Note : The control cable is individually marked on the insulation of each wire. Please note that negative VDC (-VDC) should be connected directly to the power supply negative terminal. Figure 7. MU-9X15 Wiring Diagram U100.4.0...
  • Page 15: Mu-9X15 Fuse Information

    Table 5. DIP Switch 3: Applies to All Modes and All Transmitters Name Definition AB BOTH/OFF HH: Cycle pattern is A, B, Both. MCB: middle position of A/B switch is BOTH. HH: Cycle pattern is A, B, Off. MCB: Middle position of A/B switch is OFF. 2018 Cervis, Inc.
  • Page 16: Table 6. Dip Switch 4: Applies To Hh, Only Applies To Mode 00 Or 01

    Table 6. DIP Switch 4: Applies to HH, Only Applies to Mode 00 or 01 Name Definition AB CYC/IND HH: Button 9 cycles A/B (See AB BOTH/OFF). MCB: No effect. HH: Button 9 activates A, button 10 activates B, NO AUX (see AB MOM/LAT) MCB: No effect.
  • Page 17: Mu-9X15 Relay-To-Mode Output Assignments

    HD2 – Hoist Down second Speed* TF2 – Trolley Forward Second Speed* TR2 – Trolley Reverse Second Speed* R – 4 F – 4 Axis Reverse Axis Forward 2 – 4 Axis Second Speed *Used in four wire applications. 2018 Cervis, Inc.
  • Page 18: Warrior Mu-X15 Handheld Remote (Hh2S-9Xl10)

    3.0 Warrior MU-X15 Handheld Remote (HH2S-9XL10) The HH2S-9XL10 handheld is a small, compact handheld remote control that interfaces with Warrior MU-9X15 receiver. The HH2S-9XL10 is made up of ten two step actuators. The HH2S- 9XL10 utilizes two AAA batteries for power. The handheld remote enclosure is constructed of rugged polycarbonate designed to meet an ingress protection rating of IP55 according to IEC 60529.
  • Page 19: Hh2S-9Xl10 Battery Installation

     Note: Discard expired batteries in accordance with local regulations. Figure 10. HH2S-9XL10 Battery Installation Caution! Be sure to observe proper polarity when placing batteries in the handheld battery compartment. 2018 Cervis, Inc.
  • Page 20: Hh2S-9Xl10 Battery Warning And Shutdown

    3.2 HH2S-9XL10 Battery Warning and Shutdown HH2S-9XL10 will alert the user if the remaining battery life is getting low or is too low for normal operation. LOW BATTERY BATTERY LED flashes once per second indicating a LOW BATTERY (2.1V or less) situation is present.
  • Page 21: Warrior Mu-X15 System Operation

    The handheld is ready for normal functional operation. 4.2 Associating a Handheld with a Receiver Warrior MU-X15 system handhelds are associated to the receiver before the system is shipped and the Association process is locked by DIP switch 8 in the receiver being 0 (OFF). The receiver will only communicate with handhelds it is associated with.
  • Page 22: Associating A Handheld Using The Virtual Unlock Process

    4.2.2 Associating a Handheld Using the Virtual Unlock Process  Note: Associating a new transmitter using Virtual Unlock can only be done from a transmitter that is already associated to the receiver. This process will unlock association for five minutes, allowing the user to associate another handheld to the receiver.
  • Page 23: Hh2S-9Xl10 Handheld Factory Reset (Memory Clear)

    5. The handheld will turn off indicating the factory reset was successful. A handheld that has been cleared will power up and immediately shutdown indicating that it has no receiver in its memory. Figure 12. HH2S-9XL10 with Numbered Buttons 2018 Cervis, Inc.
  • Page 24: Warrior Mu-X15 System Specifications

    5.0 Warrior MU-X15 System Specifications 5.1 MU-9X15 Receiver Specifications Table 12. MU-9X15 Receiver Specifications Item Description Power (Vin) MU-9X15-HVA 115 to 230 Vrms @ 50-60 Hz MU-9X15-LVU 9−36VDC or 10−28 VAC @ 50-60 Hz Environment Operating Temp -13°F to 158°F (-25°C to 70°C) Storage Temp -40°F to 176°F (-40°C to 80°C)
  • Page 25: Hh2S-9Xl10 Handheld Specifications

    Force to Operate 6N first step 12N second step 6.0 Trouble Shooting Table 14. Trouble Shooting Description Possible Solutions  Perform factory reset, see Heading 4.4Factory Reset. TX/RX LED and B do not illuminate  Contact Cervis Inc. 2018 Cervis, Inc.
  • Page 26: Appendix A: Exposure To Radio Frequency Energy

    Appendix A: Exposure to Radio Frequency Energy Warrior handheld remote units and receivers contain radio transceivers. When active, a handheld remote sends out radio frequency (RF) energy through its internal antenna. The Warrior handheld remote complies with limits set by the FCC for operating distance from human tissue.
  • Page 27: Appendix C: Mu-9X15 Safety Circuit

    This architecture has been devised such that any one fault will not cause loss of control of the MLC path. *Except the K13 H/L relay because it is necessary to operate the H/L when the MLC is open. 2018 Cervis, Inc.
  • Page 28: Appendix D: Mu-9X15 Control Cable Internal Wiring Diagram

    Appendix D: MU-9X15 Control Cable Internal Wiring Diagram Figure 14. MU-9X15 Control Cable Internal Wiring Description U100.4.0...
  • Page 29: Appendix E: Warrior System Options

    Table 16. Aftermarket Support & Spare Parts Item Description HH2S-9XL10 Spare transmitter HH2S-9XL10M Spare transmitter with vibratory feedback L152 Warrior MU-X15 alternative button label sheet L154 Warrior MU-X15 15100403 replacement handheld overlay L159 Handheld Warning Tag Handheld “Work Safe” orange wrist breakaway lanyard 15100110 07127150...
  • Page 30 Replaced 2.8 with same from U104.0.0 per BW 6/28/18 All product LBLs to most recent updates. MU matched to U104.4.0 details and specifications. www.cervisinc.com Visit our Web site at:  2018 Cervis, Inc. All rights reserved. Content is subject to change without notice. U100.4.0...

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