Carrier 50PG20 Installation Instructions Manual
Carrier 50PG20 Installation Instructions Manual

Carrier 50PG20 Installation Instructions Manual

Single package rooftop units electric cooling with electric heat option and comfortlink with puron (r -410a) refrigerant

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50PG20---28
Single Package Rooftop Units
Electric Cooling with Electric Heat Option and
COMFORTLINKt with PURONR (R---410A) Refrigerant
IMPORTANT: This installation instruction contains basic unit
installation information including installation of field control
devices. For information on unit start-up, service, and operation,
refer to the unit Controls, Start-Up, Operation, Service, and
Troubleshooting Instructions also enclosed in the unit literature
packet.

TABLE OF CONTENTS

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SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified service personnel should install, repair, or
service air-conditioning equipment.
Untrained personnel can perform the basic maintenance functions
of replacing filters. All other operations should be performed by
trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguishers
available for all brazing operations.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Installation Instructions
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Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety- -alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
1
1
!
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UNIT OPERATION AND SAFETY HAZARD
3
Failure to follow this warning could cause personal
injury, death and/or equipment damage.
9
Puron (R- -410a) refrigerant systems operate at higher
9
pressures than standard R- -22 systems. Do not use R- -22
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service equipment or components on Puron refrigerant
equipment.
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ELECTRICAL SHOCK HAZARD
27
Failure to follow this warning could cause personal
27
injury or death.
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Before performing service or maintenance operations
on unit, turn off main power switch to unit and install
lockout tag. Ensure electrical service to rooftop unit
agrees with voltage and amperage listed on the unit
rating plate.
IMPORTANT: Units have high ambient operating limits. If limits
are exceeded, the units will automatically lock the compressor out
of operation. Manual reset will be required to restart the
compressor.
Step 1 -Provide Unit Support
Roof Curb
Assemble or install accessory roof curb in accordance with
instructions shipped with this accessory. (See Fig. 1.) Install
.
insulation, cant strips, roofing, and counter flashing as shown.
Ductwork can be installed to roof curb before unit is set in place.
Ductwork must be attached to curb and not to unit. Curb must be
level. This is necessary to permit unit drain to function properly.
Unit leveling tolerance is ±
Refer to Accessory Roof Curb Installation Instructions for
additional information as required. When accessory roof curb is
used, unit may be installed on class A, B, or C roof covering
material. Carrier roof curb accessories are for flat roofs or slab
mounting.
WARNING

INSTALLATION

1
/
in. per linear ft in any direction.
16

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Summary of Contents for Carrier 50PG20

  • Page 1: Table Of Contents

    Refer to Accessory Roof Curb Installation Instructions for additional information as required. When accessory roof curb is used, unit may be installed on class A, B, or C roof covering material. Carrier roof curb accessories are for flat roofs or slab mounting.
  • Page 3: Step 2 -Remove Shipping Rails

    SHIPPING RAILS C06273 Fig. 2 --- Shipping Rail Removal IMPORTANT: The gasketing of the unit to the roof curb is critical CAUTION for a watertight seal. Install gasket with the roof curb as shown in Fig. 1. Improperly applied gasket can also result in air leaks and poor unit performance.
  • Page 4 CAUTION: NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING. NOTICE TO RIGGERS: Rig by inserting hooks into unit base rails as shown. Maintain a distance of 120 inches (3048 MM) from top of unit to eyehook. Leave coil cover attached to unit while rigging to protect coil of unit from damage.
  • Page 6 Table 1—Physical Data UNIT 50PG 208/230 and 208/230 and 208/230 and VOLTAGE NOMINAL CAPACITY (Tons) OPERATING WEIGHT (lb) 50 Series (Low Heat) Al/Al 2367 2367 2483 2483 2668 2668 COMPRESSOR Scroll Quantity Number of Refrigerant Circuits Oil (ounces) Comp A1, A2, B1 85, NA, 85 85, NA, 85 85, NA, 85...
  • Page 7 Table 2—Fan Motor and Drive Data — Vertical Supply/Return 50PG 208/230 and 460 v 575 v 208/230 and 460 v 575 v 208/230 and 460 v 575 v LOW RANGE Motor Hp Motor Nominal Rpm 1750 1750 1750 1750 1750 1750 Maximum Continuous Bhp 4.26...
  • Page 8 Table 3—Fan Motor and Drive Data — Horizontal Supply/Return 50PG 208/230 and 460 v 575 v 208/230 and 460 v 575 v 208/230 and 460 v 575 v LOW RANGE Motor Hp Motor Nominal Rpm 1750 1750 1750 1750 1750 1750 Maximum Continuous Bhp 4.26...
  • Page 9: Step 4 -Field Fabricate Ductwork

    Step 4 —Field Fabricate Ductwork ECONOMIZER On vertical units, secure all ducts to roof curb and building structure. Do not connect ductwork to unit. For horizontal applications, field-supplied flanges should be attached to horizontal discharge openings and all ductwork secured to the flanges. Insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes.
  • Page 10: Step 6 -Trap Condensate Drain

    Step 7 —Make Electrical Connections Horizontal Applications Horizontal units are shipped with outer panels that allow for side WARNING by side horizontal duct connections. If specified during ordering, the unit will be shipped with the vertical duct openings blocked off from the factory, ready for side supply installation.
  • Page 11 Field Control Wiring (Units Without Optional Humidi- - MiZert Adaptive Dehumidification System) Unit can be controlled with either a Carrier-approved accessory thermostat or a Carrier-approved space temperature sensor. Install thermostat according to the installation instructions included with accessory.
  • Page 12 Table 4—Electrical Data (Units Without Optional Convenience Outlet) POWER SUPPLY COMPRESSOR VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL WITH OPTIONAL POWER SUPPLY UNIT RANGE HEAT EXHAUST SIZE VOLTAGE (3 No. 1 No. 2 No. 3 HACR BREAKER SIZE 50PG 60 Hz) RLA LRA RLA LRA RLA LRA Qty Qty Hp MOCP* MOCP...
  • Page 13 Table 4 — Electrical Data (Units Without Optional Convenience Outlet) (cont) COMPRESSOR POWER SUPPLY VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL UNIT POWER SUPPLY WITH OPTIONAL RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) RLA LRA RLA LRA RLA LRA Qty...
  • Page 14 Table 4 — Electrical Data (Units Without Optional Convenience Outlet) (cont) COMPRESSOR POWER SUPPLY VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL WITH OPTIONAL POWER SUPPLY UNIT RANGE HEAT EXHAUST SIZE No. 1 No. 2 No. 3 VOLTAGE HACR BREAKER SIZE (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA...
  • Page 15 Table 4 — Electrical Data (Units Without Optional Convenience Outlet) (cont) COMPRESSOR POWER SUPPLY VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL UNIT POWER SUPPLY WITH OPTIONAL RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA...
  • Page 16 Table 4 — Electrical Data (Units Without Optional Convenience Outlet) (cont) POWER SUPPLY COMPRESSOR VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL WITH OPTIONAL UNIT POWER SUPPLY RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA...
  • Page 17 Table 4 — Electrical Data (Units Without Optional Convenience Outlet) (cont) COMPRESSOR POWER SUPPLY VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL UNIT POWER SUPPLY WITH OPTIONAL RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA...
  • Page 18 Table 5—Electrical Data (Units With Optional Convenience Outlet) POWER SUPPLY COMPRESSOR VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL WITH OPTIONAL UNIT POWER SUPPLY RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA Qty Hp MOCP*...
  • Page 19 Table 5 — Electrical Data (Units With Optional Convenience Outlet) (cont) COMPRESSOR POWER SUPPLY VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL UNIT POWER SUPPLY WITH OPTIONAL RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA...
  • Page 20 Table 5 — Electrical Data (Units With Optional Convenience Outlet) (cont) POWER SUPPLY COMPRESSOR VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL WITH OPTIONAL UNIT POWER SUPPLY RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA Qty...
  • Page 21 Table 5 — Electrical Data (Units With Optional Convenience Outlet) (cont) COMPRESSOR POWER SUPPLY VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL UNIT POWER SUPPLY WITH OPTIONAL RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA...
  • Page 22 Table 5 — Electrical Data (Units With Optional Convenience Outlet) (cont) POWER SUPPLY COMPRESSOR VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL WITH OPTIONAL UNIT POWER SUPPLY RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA Qty...
  • Page 23 Table 5 — Electrical Data (Units With Optional Convenience Outlet) (cont) COMPRESSOR POWER SUPPLY VOLTAGE ELECTRIC POWER DISCONNECT NOMINAL UNIT POWER SUPPLY WITH OPTIONAL RANGE HEAT EXHAUST SIZE VOLTAGE No. 1 No. 2 No. 3 SIZE HACR BREAKER (3 Ph, 50PG 60 Hz) Max RLA LRA RLA LRA RLA LRA...
  • Page 24 Set heat anticipator settings as shown in Table 6. Units with the Humidi- -MiZer option receive a discrete input from a field- -installed device (such as from the Carrier humidistat or Thermidistat device). The discrete input is connected to the TB1 Table 6—Heat Anticipator Settings...
  • Page 25: Step 8 -Install Outdoor- -Air Hood

    If the customer also wishes to install a smoke detector into a 7. Install hood sides to the back panels using the screws from Humidi-MiZert equipped 50PG unit, the fire shutdown Step 2. The sloped flanges point outward. The drip edges of connection points are on Plug PL-19, located in the compressor the side panels should face outward as well.
  • Page 26 UPPER HOOD TOP PANEL SEAL STRIP SEAL HOOD STRIP SIDE SEAL FILTER LOCATION STRIP RETAINER TRACK LOWER HOOD TOP PANEL SEAL STRIP SEAL STRIP SIDE FILTER GUIDE FILTER BRACKET SIDE FILTER GUIDE FILTERS HOOD MANUAL SIDE DAMPER (IF EQUIPPED) UNIT BACK PANEL C06284...
  • Page 27: Step 10 -Non- -Fused Disconnect

    3. Remove the inner control box cover. The handle and shaft are located in a plastic bag at the bottom of the control box. Catalog No:50PG ---17SI Copyright 2007 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date:7/07 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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