Champion 4000 RLD4 Installation & Operation Manual

Champion 4000 RLD4 Installation & Operation Manual

Elite low profile cooler

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Circle the model of your cooler and record the serial number.
Encierrre con un circulo el modelo de su enfriador y escribe el
número de série.
Date of Purchase:
Fecha de compra:
READ CAREFULLY ALL OF THIS MANUAL BEFORE INSTALLING THE UNIT

TABLE OF CONTENTS

Safety Instructions .........................................................1
How Evaporative Coolers Work .....................................1
Installation .....................................................................2
Operation .......................................................................6
Air Balancing Methods ...........................................7
Maintenance ..................................................................8
Specification Tables .......................................................9
Troubleshooting .............................................................9
Illustrated Parts List .....................................................10
Limited Warranty .........................................................12

HOW EVAPORATIVE COOLERS WORK

Evaporative cooling is nature's way of cooling. When air is
moved over a wet surface, water is evaporated and heat is
absorbed. When stepping out of swimming pool with the
wind blowing, evaporative cooling makes you feel cool, even
though the air may be warm.
This unit works on the same principle. Air is drawn across
wet filter pads where the air is cooled by evaporation and then
circulated throughout the building. It is this combination of
cooled air and the movement of air over the skin which makes
it feel cool.
Unlike refrigeration systems which recirculate the air, an
evaporative cooler continually brings in fresh air while
exhausting old air. You are completely replacing the air every
2 to 4 minutes by opening windows or doors, by using Up-
Dux
ceiling vents, or a combination of both. The air is always
®
fresh, not stale, laden with smoke and odors as happens with
refrigerated air conditioning.
PN 110524-1
REV. 11-17
INSTALLATION & OPERATION MANUAL
CHAMPION ELITE LOW PROFILE COOLER
4000 RLD4
4000 CRLD4
Serial Number:
Número de série:
READ AND SAVE THESE INSTRUCTIONS
SAFETY RULES
1. Read all instructions carefully.
2. Electrical connections should be done by a qualified electrician,
so that all electrical wiring will conform to your local codes.
3. Always turn OFF POWER and UNPLUG motor and pump inside
the cooler before installing or performing any maintenance.
4. Your cooler will run on either 120V or 240V A.C., single phase,
60 Hz (cycle) current.
5. Motor and pump have a grounded, molded plug and an automatic
thermal overload switch which will shut motor off when it
overheats. The motor will restart automatically when it cools
down.
WARNING: To reduce the risk of fire or electric shock, do not use
this fan with any "solid-state fan speed control device."

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June 18, 2025

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Summary of Contents for Champion 4000 RLD4

  • Page 1: Table Of Contents

    INSTALLATION & OPERATION MANUAL CHAMPION ELITE LOW PROFILE COOLER 4000 RLD4 Circle the model of your cooler and record the serial number. Encierrre con un circulo el modelo de su enfriador y escribe el 4000 CRLD4 número de série. Date of Purchase:...
  • Page 2: Installation

    Note: This unit comes with the motor and pulley installed. The unit can be controlled with a manual 6 position switch found at a local hardware store, or with a thermostat such as Champion’s Masterstat Wall Control Thermostat model #110423-2. For ®...
  • Page 3 Reinstall junction box to cooler cabinet. Plug motor and pump plugs into receptacles. Follow switch electrical instructions for connecting the four conductors and power leads to switch. Warning: Pump cord must be secured in retaining clip to prevent contact with water. ELECTRICAL WIRING DIAGRAMS - STANDARD MODEL 4000RLD4 120 VOLT Blue/Black...
  • Page 4 ELECTRICAL WIRING DIAGRAM - CONTRACTOR 4000CRLD4 COOLER SUPPLIED BY INSTALLER COOLER TERMINAL BOX DISCONNECT SWITCH BLACK SWITCH LEADS WHITE GREEN 120 VAC BLACK POWER ORANGE WHITE SUPPLY GREEN FAN MOTOR GROUND GREEN RECEPTACLE WHITE BLUE ORANGE THERMOSTAT =WIRE NUT BROWN PWR.
  • Page 5 SCALE BUILDUP PREVENTION As water evaporates, minerals that were in the water will remain. Over time this accumulation of minerals will cause scaling on the pads and in the reservoir. We recommend the installation of either a bleed-off kit (included in standard 4000RLD4 BLEED-OFF KIT unit) or a purge pump (installed in contractor 4000CRLD4 unit) to help prevent scale build up and increase the life of the unit.
  • Page 6: Operation

    OPERATION NOTES: These coolers may be used without water for ventilation purposes. When outside air is cool (for example, at night) or when humidity is high the water pump can be turned off. To eliminate the delivery of hot air when starting the cooler, start the pump only for the first few minutes, then turn on the blower motor.
  • Page 7: Air Balancing Methods

    Time Delay Operation (Timer Mode) Delayed start or finish in ‘Auto’ or ‘Manual’ mode. The ‘Timer’ button is used to set a delay period between 1 and 12 hours in 1 hour increments. If the cooler is operating (in ‘Auto’ or ‘Manual’ modes) when the ‘Timer’ button is pressed, the delay period determines when the cooler switches off.
  • Page 8: Maintenance

    MAINTENANCE Regular maintenance on your cooler will increase performance and extend the life of your cooler. WARNING: Before accomplishing any maintenance ensure power is turned off and the motor and pump are unplugged. START OF SEASON MAINTENANCE Accomplish these basic steps before the temperatures require cooling in case you have to acquire replacement parts. CLEAN OR REPLACE MEDIA With power DISCONNECTED, remove louvered doors.
  • Page 9: Specification Tables

    GENERAL SPECIFICATIONS WEIGHT (lbs) CABINET DIMENSIONS (in.) DUCT OPENING (in.) MODELS SHIPPING OPERATING HEIGHT WIDTH DEPTH WIDTH HEIGHT 4000RLD4 30 1/2 41 1/4 41 1/4 17-3/4 17-3/4 4000CRLD4 MOTOR SPECIFICATIONS MODELS MOTOR PN SPEED VOLTS AMPS PUMP MODEL # PUMP AMPS DRIVE BELT P/N WEIGHT (LBS) 4000RLD4...
  • Page 10: Illustrated Parts List

    When ordering parts, please be sure to furnish the following information on all orders. Failure to do so may delay your order. Cooler model number Cooler serial number Motor HP Description and part number Date of purchase Description 4000 RLD4 4000 CRLD4 Top Pan ..........................220905-005 220905-005 Bottom Pan ........................... 320908-005 320908-005 Louvered Side Assembly ...................... 324111-106 (4) 324111-106 (4) Water Trough / Canal De Agua ...................
  • Page 11 PARTS DRAWING 110524-1...
  • Page 12: Limited Warranty

    This warranty gives the customer specific legal rights, and you may also have other rights which vary from province to province, or state to state. Register your product at www.championcooler.com. Champion Cooler / Essick Air Products 5800 Murray St. Little Rock, AR 72209 www.championcooler.com...

This manual is also suitable for:

4000 crld4

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