SAJ PDS33 Series User Manual
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SAJ PDS33 Series User Manual

Solar pump controller
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PDS33 Solar Pump
User Manual
Controller
Version code ： PDS33-EN-60200589-1701

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Summary of Contents for SAJ PDS33 Series

  • Page 1 PDS33 Solar Pump User Manual Controller Version code ： PDS33-EN-60200589-1701...

  • Page 2: Preface

    PDS33 Series Preface Thank you for using PDS33 series products. This manual provides you with relevant operation instructions and detailed description of parameters. Please read this manual carefully before installation, running, maintenance or inspection. Please make sure the wiring and the pump’s rotation direction is correct before use.

  • Page 3: Table Of Contents

    PDS33 Series Content Preface ....................... - 1 - Notes for Safe Operation .................. - 4 - Chapter 1 How It Works .................. - 6 - 1.1 Features ........................- 8 - Chapter 2 General Information ..............- 10 - 2.1 Inspection ......................... - 10 - 2.2 Descriptions and Features ..................
  • Page 4 PDS33 Series 5.2 Common Faults and Remedies ................- 39 - Chapter 6 Regular maintenance ..............- 41 - 6.1 Controller and Pump ....................- 41 - 6.2 Solar panels ......................- 41 - 6.3 Cable ......................... - 41 - Chapter 7 Backup AC power .................

  • Page 5: Notes For Safe Operation

    PDS33 Series Notes for Safe Operation ■Before Installation WARNING Do not install or operate the controller that is damaged or has missing parts. Otherwise, it may result in equipment damage or harm life. ■ Installation CAUTION ◎ Hold the bottom of the controller when installing or moving the...
  • Page 6 PDS33 Series ■ Operation CAUTION ◎ Do not open or remove the front cover when operation. Otherwise it may cause an electrical shock. ◎ ; can not make the pump dry-run for a long Before testing the pump must be installed time .In order to test the pump, the maximum dry-run time is not more than 15s...

  • Page 7: Chapter 1 How It Works

    PDS33 Series Chapter 1How It Works The PDS33 solar pumping system serves to provide water in remote applications where electrical grid power is either unreliable or unavailable.The controller can convert DC from the PV array to AC，and drive kinds of pumps. In sunny days, the PDS33 solar pumping system can continuously pump water.
  • Page 8 PDS33 Series C. PDS33 series Solar Pump Controller D. Pump and Motor E. Water Source Level Switches (optional) F. Tank Level Switches (optional) The PDS33 solar pump controller runs at variable speed while match the changing power provided by the solar array. Variable speed operation means there is no in-rush or surge of energy during the pump/motor start-up, helping to eliminate wear on the motor and pumping system.

  • Page 9: Features

    PDS33 Series 1.1 Features System Diagnostics The PDS33 solar pump controller continuously monitors system performance and detects a variety of abnormal conditions. In many cases, the controller will compensate as needed to maintain continuous system operation; however, if there is high risk of equipment damage, the controller will protect the system and display the fault condition.
  • Page 10 PDS33 Series Switching to Backup AC Power The PDS33 solar pump controller’s input power terminal may be switched manually to a backup AC power source. Note: Depending on the model number, PDS33 solar pump controllers support power input either 220VAC single phase, or 380VAC three phase, Please contact controller manufacturer or authorized agencies for details.

  • Page 11: Chapter 2 General Information

    PDS33 Series Chapter 2 General Information The PDS33 solar pump controller is a variable speed motor drive designed to run any IEC three-phase asynchronous motor. The PDS33 solar pumping system provides water to remote locations by converting high voltage, direct current from a solar array into alternating current to run a standard three-phase asynchronous motor.

  • Page 12: Protection Features

    PDS33 Series The PDS33 solar pump controller continuously monitors system performance and incorporates a number of features for pumping system protection. In the event of a fault, the PDS33 solar pump controller will indicate the type of fault through the LED display mounted on the front cover of controller.

  • Page 13: Pds33 Solar Pump Controller Model Description

    PDS33 Series 2.4 PDS33 Solar Pump Controller Model Description 2.4.1 Model Description PDS33 - 4T5R5 ① ② ③④⑤ Segment Description Options ① PDS series 3: Series of 3rd generation. ② Series ID 3: Apply to three-phase induction motor Rated Output ③...
  • Page 14 PDS33 Series 2.4.3 PDS33 Solar Pump Controller Input and Output Data PDS33-2SXX/4TXX Input and Output Data Controller Model PDS33-2S2R2 PDS33-4T2R2 PDS33-4T004 PDS33-4T5R5 Input Data Max Input Voltage(Voc) DC 450V DC 800V Recommended Voltage, at MPP DC 280-360V DC 500-700V Recommended PV Array Power [kW] 2.7～3.5...
  • Page 15 PDS33 Series Controller Model PDS33-4T022 PDS33-4T030 PDS33-4T037 PDS33-4T045 Input Data Max Input Voltage(Voc) DC 800V Recommended Voltage, at MPP DC 500-700V Recommended PV Array Power[kW] 26.4～35.2 36～48 44～59.2 54～72 Alternate AC Generator Input Voltage Three Phase AC 380V(±15%) Max Amps(RMS)[A] 46.5...
  • Page 16 PDS33 Series Controller Model PDS33-4T132 PDS33-4T160 PDS33-4T200 PDS33-4T220 Input Data Max Input Voltage(Voc) DC 800V Recommended Voltage, at MPP DC 500-700V Recommended PV Array Power[kW] 159～211 192～256 240～320 264～352 Alternate AC Generator Input Voltage Three Phase AC 380V(±15%) Max Amps(RMS)[A]...

  • Page 17: Outline &Installation Dimensions

    PDS33 Series 2.5 Outline &Installation Dimensions １３０ １５４．８ １２０ ５．２ ５．２ １２０ Figure 2-1 2.2kW Outline &installation dimensions diagram Φ５．５ １６２ １８０．２ １５０．５ ５．５ １５０．５ Figure 2-2 4-5.5kW Outline &installation dimensions diagram １８２ １９５．４ １５６ Φ１２ ６．２ ６．２ １５６ Figure 2-3 7.5-11kW Outline &installation dimensions diagram...
  • Page 18 PDS33 Series Φ１２ ２１９ １９６．９ １５６ ６．２ ６．２ １５６ Figure 2-4 15-18.5kW Outline &installation dimensions diagram ２５６ ２２８．６ １９９ Φ１２ ７ ７ Figure 2-5 22-30kW Outline &installation dimensions diagram - 17 -...
  • Page 19 PDS33 Series Figure 2-6 37-45kW Outline &installation dimensions diagram Figure 2-7 55-93kW Outline &installation dimensions diagram - 18 -...

  • Page 20: Chapter 3Mechanical And Electrical Installation

    PDS33 Series Chapter 3Mechanical and Electrical Installation 3.1 Mechanical Installation 3.1.1 Installation environment Install the PDS33 solar pump controller in a control box with control terminals and power wiring. Install the control box out of direct sunlight to prevent overheating and reduced performance.

  • Page 21: Electrical Installation

    PDS33 Series The PDS33 solar pump controller must be installed into a control box which has a tight enclosure to avoid direct sunshine,rain, dust, moisture, animals, plants, etc. The control box should have a bottom gland plate for installing wire cord or conduit. To decide the size of control box, Please refer to the following Figure 4.
  • Page 22 PDS33 Series Pump AC INPUT PowerIn The DC and AC can't To reverse direction reverse any two wires input at the same time Figure 5 Main terminals (The sequence may be different from actual product) DI1 DI2 DI3 COM DI4 DI5 DI6 COM...
  • Page 23 PDS33 Series WARNING Before connect DC wiring, following the steps below to prevent hazardous electric shock resulting in serious injury or device burning. • Make sure that the external DC disconnect switch is off. •To ensure that the polarity of the solar array cable must be properly connected to the controller's +, - pole, otherwise possible damage the controller.
  • Page 24 PDS33 Series Black（BLK） Red（RED） Yellow（YEL） Ground（GND） International Gray（GRY） Black（BLK） Brown（BRN） Ground（GND） Figure 7Motors with international leads 3.2.6Low water level probe wiring (optional) In order to avoid dry pumping lead to pump damage, it can be connected a wells probe to the terminals of the PDS33 solar pump controller, so as to detect the water level in wells and the wire maximum length can not be more than 50m.
  • Page 25 PDS33 Series Floating ball switch request: 1. Three signal line 2. The minimum requirements for 1 mm² line diameter, the distance up to 600m 3. If the application is in a long distance transmission, the need to use the shielded wire.The front-end of the shielding layer closes to the controller needs to be...
  • Page 26 PDS33 Series 3.2.9 System Wiring Diagram Pump AC INPUT The DC and AC Power In To reverse direction, can't input at reverse any two wires the same time. Remote Float Switch Low-water sensor probe R S T U V W...

  • Page 27: Chapter 4 Start-Up And Operation

    PDS33 Series Chapter 4 Start-up and Operation 4.1 Keypad Description Figure 11 Keypad Schematic Diagram Symbol Button Name Function Description MENU program/ exit key Enter or exit of menu, parameter modification data enter key Progressively enter menu and confirm parameter ▲...

  • Page 28: Keypad Operation Process

    PDS33 Series Start to run the controller in keypad control mode RUN/STOP Run/stop key and In running status, use it to stop the controller. 4.2 Keypad Operation Process 4.2.1 Parameter Setting ： Three levels of menu are as following • Function code group (first-class) •...

  • Page 29: Trial Operation

    PDS33 Series 4.3 Trial operation ●Check and make sure wiring are correct. If needed, take a megger to test the insulation of motor, cable, etc.； ●Use a multimeter to test the PV output voltage at the DC switch.； ●Power on the controller by switch the DC switch.

  • Page 30: Running Status Panel Display Parameters

    PDS33 Series When a shadow suddenly passes through the battery array, the controller will lose track of the input voltage, and the pump will stop working. But the controller does not show the fault, the controller will try to restart the pump.
  • Page 31 PDS33 Series Function Modifica Function Descriptions Unit Factory Setting Code tion Type High limit of ～ 〇 F0.12 30.00 60.00 50.00 running frequency Low limit of ～ F0.14 0.00 F0.12 20.00 running frequency ～ 〇 F0.18 Acceleration time 3600 10.0 ～...
  • Page 32 PDS33 Series Function Modifica Function Descriptions Unit Factory Setting Code tion Type Inverter firmware ◎ F7.10 version Accumulative ◎ ～ F7.11 9999 hour running time FA Group: Protection and Malfunction Parameters 0: No fault 1: Inverter module protection (E001) 2. Over-current when Fault record of the ◎...
  • Page 33 PDS33 Series Function Modifica Function Descriptions Unit Factory Setting Code tion Type Running ◎ FA.17 frequency when fault occurs Output current ◎ FA.18 when fault occurs DC bus voltage ◎ FA.19 when fault occurs FD Group: Solar pumping special parameters 10：Disable...
  • Page 34 PDS33 Series Parameter interpretation: F0.00, Start/Stop Mode Option:Set to 0, start-stop control of keyboard panel, set to 1, the external terminal control start-stop, DI1 and COM conduction start, disconnected to stop; F0.14, Low limit of running frequency: this parameter defaults to 20Hz, when the light becomes weak, and the controller output frequency is lower than F0.14, the...
  • Page 35 PDS33 Series WARNING touch any other piece inside the PDS33 Solar pump DO NOT controller while power is applied. To service any other areas of the controller, disconnect ALL power sources and wait 5 minutes before continuing. - 34 -...

  • Page 36: Chapter 5 Diagnostics And Troubleshooting

    PDS33 Series Chapter 5 Diagnostics and Troubleshooting The PDS33 solar pump controller will attempt to drive the pump to deliver water even under adverse conditions. To ensure years of reliable service, it must also protect the system components from conditions that might result in equipment damage.
  • Page 37 PDS33 Series Fault Fault description Possible causes Remedy code Too-fast deceleration Increase deceleration time Over-current during Too-heavy and large-inertia load Add proper braking units E003 deceleration Replace with higher-rating lower-rating controller controller Sudden change of load Check the load Over-current at...
  • Page 38 PDS33 Series Fault Fault description Possible causes Remedy code Check input power supply or Too-low input voltage wiring Replace with higher-rating Too-heavy load controller Check input power supply or Too-low input voltage wiring E011 Motor overload Replace with higher-rating Lower-rating controller...
  • Page 39 PDS33 Series Fault Fault description Possible causes Remedy code Long-time communication Check communication interruption devices and cables Loose wires or connectors of Check the wiring and control board connectors Current detection Amplifying circuit abnormal E018 fault Hall sensor is damaged...

  • Page 40: Common Faults And Remedies

    PDS33 Series 5.2 Common Faults and Remedies The PDS33 solar pump controller may have following faults or malfunctions during operation, please refer to the following remedies. 5.2.1 Pump can not run The main problem of the new system is that the wiring is not standardized and the controller terminal line falls，so that the pump cannot run.
  • Page 41 PDS33 Series 5.2.3 DC switch trip when power on ① A multimeter can be used to check the internal circuit of the controller, if there is a short circuit, the machine has been damaged ②Check if the machine has a burning smell; if there is a burning smell, please contact the agent to replace the controller 5.2.4 The keyboard without display after power on...

  • Page 42: Chapter 6 Regular Maintenance

    PDS33 Series Chapter 6 Regular maintenance Controller and Pump • Controller Periodically checking of Status display, error code display and fault record, long term verification of cooling fan and cleaning of heat sink are needed. • pump The pump’s motor is permanently sealed, no need to maintain. Pump head is a...

  • Page 43: Chapter 7 Backup Ac Power

    PDS33 Series Chapter 7 Backup AC power In order to ensure continuous water supply, solar water pump system can be manually switched to standby AC power supply when the light is insufficient or wet days. When switching, it needs to ensure that the DC and AC power supply reliable mutual lock.
  • Page 44 PDS33Series System Report System and Components Date of Purchase Distributor (Contact details) System Controller Serial Number Motor Serial Number or Power Pump Type Submersible Surface Solar Power Solar Module Manufacturers Type Peak Voltage(Vmp） Open Circuit Voltage(Voc) Quantity Connection Series Parallel - 43 -...
  • Page 45 PDS33Series Installation Installation Date Installer (contact details) Submersible Pump Surface Pump Well Depth m/ft Head m/ft (self suction) Pump Depth m/ft Suction lift m/ft Vertical Height (well m/ft mouth to the tower top) MAX. Suction m/ft lift Static Water Level m/ft Dynamic Water Level m/ft...
  • Page 46 PDS33Series V1.0 Inverter - 45 -...

This manual is also suitable for:

Pds33-2s2r2Pds33-4t004Pds33-4t2r2Pds33-4t5r5Pds33-4t7r5Pds33-4t011 ... Show all

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