Roberts Gorden GordonRay BH Series Service Manual
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Roberts Gorden GordonRay BH Series Service Manual

The economical, unitary infrared heater
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GordonRay
The Economical, Unitary Infrared Heater
Engineer:
Gas Specs:
QTY.
QTY.
QTY.
QTY.
Before installation and operation of heating equipment, read and understand the
Applications, engineering and detailed guidance on systems design, installation and product performance is available upon request.
ROBERTS GORDON
the installation and service of gas-fired heating equipment.
© Copyright 2004 Roberts-Gordon
All manuals and user guides at all-guides.com
Submittal: BH Series
Job:
Location:
Date:
MODEL NO. BH
MODEL NO. BH
MODEL NO. BH
MODEL NO. BH
TOTAL INPUT
Installation, Operation and Service Manual.
®
products are to be installed only in accordance with local laws, codes and regulations, and only by a contractor qualified in
®
UNIT INPUT
UNIT INPUT
UNIT INPUT
UNIT INPUT
BTU/HR
Important
Roberts-Gordon
1250 William Street
P.O. Box 44
Buffalo, New York 14240-0044
Telephone: 716.852.4400
Fax: 716.852.0854
Toll Free: 800.828.7450
www.rg-inc.com
BH
Roberts-Gordon
76 Main Street West, Unit 10
Grimsby, Ontario L3M 1R6
Canada
Telephone: 905.945.5403
Fax: 905.945.0511
P/N170601NA Rev D 07/04
BTU/HR
BTU/HR
BTU/HR
BTU/HR

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  • Page 1 All manuals and user guides at all-guides.com GordonRay ® The Economical, Unitary Infrared Heater Submittal: BH Series Job: Location: Engineer: Gas Specs: Date: QTY. MODEL NO. BH UNIT INPUT BTU/HR QTY. MODEL NO. BH UNIT INPUT BTU/HR QTY. MODEL NO. BH UNIT INPUT BTU/HR QTY.

  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS STANDARD PARTS LIST..........1 Elbow Installation (continued) ........20 Contents of BH-Series Burner Carton ..... 1 Reflector Joint Installation........20 Contents of Core and Extension Packages..... 1 Reflector Joint Detail..........21 GENERAL SPECIFICATIONS ........2 REFLECTOR SIDE EXTENSION ........22 Material Specification ..........

  • Page 3: Standard Parts List

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T STANDARD PARTS LIST Contents of BH-Series Burner Carton Part No. Description BH-40 BH-60 BH-80 BH-100 BH-115 BH-125 BH-140 BH-150 BH-175 BH-200 071XXXXX BH-Series Burner (Rate and Fuel Varies) 90709700 Blower Assembly with Cord 02568200 Gasket (Burner to Burner Tube)

  • Page 4: General Specifications

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T GENERAL SPECIFICATIONS Suspension Specifications Material Specification Hang heater with materials with a minimum working Reflectors load of 75 lbs (33 kg). Controls Specifications .024 Aluminum Heater Specifications...

  • Page 5: Clearances To Combustibles

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T CLEARANCES TO COMBUSTIBLES NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect.

  • Page 6: 45° Tilt Reflector

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect.

  • Page 7: U-Tube, Opposite 45° Reflector

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect.

  • Page 8: Venting

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect.

  • Page 9: Bh-Series Assembly Overview

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T BH-SERIES ASSEMBLY OVERVIEW Major Component Descriptions Reflector (Aluminum or Burner with Tube Gasket Stainless Steel) Must be installed with the Alternate overlap as shown on flame observation window overview.

  • Page 10: Bh-Series Linear Assembly Overview

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T BH-Series Linear Assembly Overview BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL. ©...

  • Page 11: Heater Installation

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T HEATER INSTALLATION Critical Hanger Placement Typical Suspension Details Beam Clamp Concrete Beam Wood Beam Anchor Locknut Screw Hook (3/8") Chain size 3/16"...

  • Page 12: Bh-Series Linear Layout Overview

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T BH-Series Linear Layout Overview LEGEND Burner BH-40 Reflector 10' Tube Length Tube Tube/Reflector Hanger Coupling Assembly Vent Adapter BH-60 BH-80 a = 14"...

  • Page 13: Bh-Series Linear Layout Overview (Continued)

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T BH-Series Linear Layout Overview (Continued) BH-140 BH-150 BH-175 BH-200 60' Tube Length BH-175 BH-200 70' Tube Length BH-200 80' Tube Length Burner Tube Installation NOTE: Tubing requires a downward...

  • Page 14: Tube Clamp Package Installation

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Tube Clamp Package Installation Description Part Number Tube Clamp Package 01318901 Tube Clamp 01396801 Bolt 97113940 Flat Washer 95211600 92113900 Coupling and Tube Assembly Close coupling Start Slide bar/Coupling Lock...

  • Page 15: Coupling And Tube Assembly (Continued)

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T Coupling and Tube Assembly (Continued) Tighten slide bar as shown below Drive Slide Bar until tight. End of Slide Bar should be within tolerance listed below.

  • Page 16: Turbulator Installation

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Turbulator Installation Turbulator must be installed in the last standard section of tube. Turbulator is not required on the BH-125/150/175/200. Turbulator Installation Turbulator Model...

  • Page 17: Reflector, U-Clip And Reflector Support Installation

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T Reflector, U-Clip and Reflector Support Installation The pictorial drawings of the heater construction in tor supports and U-clips depend on the individual this section are schematic only and provide a general installation.

  • Page 18: Burner Installation

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Burner Installation Extra chain min. 12" (30 cm) S-Hook Burner Tube Burner Gasket Lock Washer Description Part Number Bolt 94273914 Burner 071XXXXX Lock Washer...

  • Page 19: Optional Heater Accessories

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T OPTIONAL HEATER ACCESSORIES BH-Series U-Tube Assembly Overview U-Tube Support Bracket Reflector Support Vent Adapter Burner Turbulator Reflector with select models Tube Clamp Tube...

  • Page 20: Bh-Series U-Tube Layout Overviews

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T BH-Series U-Tube Layout Overviews LEGEND Burner BH-60 Reflector BH-80 Tube 10' 20' Tube Length* Tube 5' ** Tube/Reflector Hanger Coupling Assembly U-Tube BH-80...

  • Page 21: Bh-Series U-Tube Layout Overviews (Continued)

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T BH-Series U-Tube Layout Overviews (Continued) BH-140 BH-150 BH-175 BH-200 60' Tube Length BH-175 BH-200 70' Tube Length** BH-200 80' Tube Length ©...

  • Page 22: Elbow Package Configuration

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Elbow Package Configuration Elbow Installation Tube Coupling Description Part Number Elbow Package 02718702 90° Elbow 90° Elbow 01335801 Coupling 01312700 Reflector End Cap 02750800 Reflector Joint Piece...

  • Page 23: Reflector Joint Detail

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T Reflector Joint Installation Cut away contour with tin snips. Punch/Drill six 3/32" (2 mm) holes Reflector Joint Detail Install Reflector End Cap Attach Reflector Joint with six #8 sheet...

  • Page 24: Reflector Side Extension

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T REFLECTOR SIDE EXTENSION Bracket Installation Tube Reflector Tube and Reflector Hanger Reflector Support Reflector Side Extension Bracket (2 per reflector) Use additional supports in high air movement applications.

  • Page 25: Lower Clearance Shield Installation

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T LOWER CLEARANCE SHIELD INSTALLATION Shield Support Strap Assembly Reflector 12" (300 mm) 17.1" (434 mm) Align pilot holes Lower Clearance Shield Locknuts Washers Descr iption...

  • Page 26: Frame Shield Installation

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Frame Shield Installation Shield Descr iption Part Number Deco Grille Shield 01365900 Reflector Side Extension Installation NOTE: If the Decorative Grille system is to Cut Relief Notches for Tube be installed in an area with considerable and Reflector Hangers...

  • Page 27: One-Foot Decorative Grille Installation

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T ONE-FOOT DECORATIVE GRILLE INSTALLATION One-Foot Decorative Grille Bracket In order to maintain reflector shape, do #8 Sheet Metal Screws not fasten brackets together.

  • Page 28: End Piece And Reflector End Cap

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T End Piece and Reflector End Cap Reflector End Cap End Piece Insert end piece between grille and brackets. Fasten end piece to brackets using two #8 sheet metal screws and replace reflector end cap.

  • Page 29: Protective Grille Installation

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T PROTECTIVE GRILLE INSTALLATION Silicone Cap Installation Silicone Cap Description Part Number Grille Grille Section 08050001 Finger Grille End Cap 08050002 Silicone Cap 91915951-6P...

  • Page 30: Venting

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T VENTING Horizontal Ventilation 4" (10 cm) Pipe Combustible or Non-Combustible Wall Only Non-Combustible Wall Vent Adapter Vent Adapter 18" Min. 4"...

  • Page 31: Common Sidewall Venting

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T Common Sidewall Venting Vent Terminal Tjernlund VH1-6 or Equivalent Outside Wall Outside Wall 6" Single Wall Pipe Sweeping 'T' Vent Adapter Connection Vent Adapter...

  • Page 32: Common Vertical Venting

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Common Vertical Venting Type "B" vent cap (7" or 8" may be used. These are not available from Roberts Gordon.) Type "B"...

  • Page 33: Outside Combustion Air Supply

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T OUTSIDE COMBUSTION AIR SUPPLY Vertical Outside Air Supply for Single Heater Installation Vent Cap 18" (46 cm) Min. Roof Flex Hose 4"...

  • Page 34: Vertical Outside Air Supply For Double Heater Installation

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Vertical Outside Air Supply for Double Heater Installation Vent Cap Outside Wall Outside Wall 6" (15 cm) Single Wall Pipe Sweeping 'T' Connection Flex Hose...

  • Page 35: Gas Piping

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T GAS PIPING WARNING Fire Hazard Tighten gas line fittings to connect gas supply as shown below. Flex gas line can crack when twisted. Gas line moves during normal operation.

  • Page 36: Wiring

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T WIRING WARNING Electrical Shock Hazard Disconnect electrical power and gas supply before servicing. This appliance must be connected to a properly grounded electrical source. Failure to follow these instructions can result in death or electrical shock.

  • Page 37: Low Voltage Thermostat Wiring

    All manuals and user guides at all-guides.com ROBERTS GOR DON ® BH-S ERI E S UBM IT TAL HE E T WARNING Electrical Shock Hazard Disconnect electrical power and gas supply before servicing. This appliance must be connected to a properly grounded electrical source. Failure to follow these instructions can result in death or electrical shock.

  • Page 38: Bh-Series Internal Wiring

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T BH-Series Internal Wiring DSI Ignition Module BLUE 24VAC Electrode BLACK Flame Sense YELLOW Ground BROWN Main Valve Pressure Switch BLACK BLUE BLUE BROWN...

  • Page 39: Electrical Connection To The Burner

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T Electrical Connection to the Burner Connect Wires together with suitable approved wire connections. Green White Black Green to Gnd. White to L2 Gnd.

  • Page 40: Internal Burner Diagram

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T INTERNAL BURNER DIAGRAM Blower Assemby DSI Ignition Module Blower Outlet Gasket REAR VIEW TOP VIEW Tube Gasket Electrode Pressure Switch Mica Window Assembly Burner Cup Assembly Transformer...

  • Page 41: The Roberts Gordon Gordonray Bh Limited Warranty

    All manuals and user guides at all-guides.com ROBERTS GORDON ® BH-S ERI E S UBM IT TAL HE E T THE ROBERTS GORDON GORDONRAY The ownership of the ROBERTS GORDON ® ® ® GORDONRAY BH is moved or transferred. This warranty ®...

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