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Bosch Surly BDU280P CX Owner's Manual

Drive unit, on-board computer, battery, charger
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  Summary of Contents for Bosch Surly BDU280P CX

  • Page 2 Owner's Manual - The Bosch Drive System Drive Unit | On-board computer | Battery | Charger (20 mph) BDU280P | BDU280P CX | BDU330 | BDU380 | BUI210 | BUI215 | BUI251| BUI255 | BUI330 | BBS261 | BBS266 | BBS271...
  • Page 3: Table Of Contents

    Operating your Bosch Drive System ........
  • Page 4: Introduction

    Read ALL accompanying manuals before riding injury. the bike for the first time. Your Bosch Drive Sys- – The combination of the safety alert symbol and the tem comes with additional manuals and documents...
  • Page 5: Using Your Operator's Manual

    English – ​ 3 Using Your Operator’s Manual Your operator's manual consists of several parts: – Operating instructions for the Bosch eBike system (this manual) – Operating instructions for the drive unit – Operating instructions for the on-board computer – Operating instructions for the charger –...
  • Page 6: Bosch Drive System Overview

    English – 4​ Bosch Drive System Overview Bicycle View (Standard) Bosch Drive System Components All representations of bike components are schematic and can deviate from your eBike. (1) On-board computer (2) Standard battery "PowerPack" (3) Drive unit (4) Charger 0 275 U07 XSC | (30.05.2018)
  • Page 7: Bicycle View (Rack-Type)

    English – ​ 5 Bicycle View (Rack-Type) Bosch Drive System Components All representations of bike components are schematic and can deviate from your eBike. (1) On-board computer (2) Rack-mounted battery "PowerPack" (3) Drive unit (4) Charger Bosch eBike Systems 0 275 U07 XSC | (30.05.2018)
  • Page 8: Bicycle View (Powertube)

    English – 6​ Bicycle View (PowerTube) Bosch Drive System Components All representations of bike components are schematic and can deviate from your eBike. (1) On-board computer (2) Frame-mounted battery "PowerTube" (3) Drive unit (4) Charger 0 275 U07 XSC | (30.05.2018)
  • Page 9: Operating Your Bosch Drive System

    Typically maximum riding – Once you are in a stable position, turn on the Bosch weight is defined by the sum of the rider’s weight on-board computer. The Bosch Drive System will al- plus the weight of any luggage.
  • Page 10: Notes On Cycling With The Ebike System

    Test the range of your eBike in different conditions before planning longer and more demanding trips. Read and understand the influences on the oper- ating range when planning your ride (see "Influ- ences on range", page English – 8). 0 275 U07 XSC | (30.05.2018) Bosch eBike Systems...
  • Page 11: Transport

    If you suspect that something is loose, do not bike rack. Failure to remove the battery pack when ride your bike. See your Bosch eBike dealer, only a using a vehicle bike rack can lead to death or seri- qualified service provider should perform work on ous injury.
  • Page 12 English – 10​ Do not paint any components of the Bosch drive system as they may cause premature failure of the component. Taking care of your eBike Please observe the operating and storage tempera- tures of the eBike components. Protect the drive unit, on-board computer and battery against extreme tem- peratures (e.g.
  • Page 13: Battery Recycling Program

    Do not dispose of eBikes and their components with household waste. You may recycle your Bosch battery pack by calling 1.800.822.8837. Bosch eBike Systems 0 275 U07 XSC | (30.05.2018)
  • Page 14 Performance Line Owner’s Manual – The Bosch Drive System (20 mph) Drive Unit BDU280P CX: 0 275 007 038 | BDU280P: 0 275 007 065 en Original instructions This manual contains important safety, Notice originale performance and service information. es Manual original...
  • Page 15 Operating your Bosch Drive Unit ........
  • Page 16: Introduction

    Introduction Thank You for Purchasing a Bosch Drive System Equipped Bicycle! Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use of your bicycle.  Read ALL accompanying manuals before riding the General Warnings bike for the first time.
  • Page 17: Operating Your Bosch Drive Unit

    The term “battery pack” used in these operating instruc- sufficient distance away from the rotating pedals. tions refers to all original Bosch eBike battery packs.  Use only original Bosch battery packs approved for  Do not open the drive unit yourself. The drive unit your eBike by the manufacturer.
  • Page 18: Product Description And Specifications

    3) When changing the bulbs, ensure that the bulbs are also compatible with the Bosch eBike system (ask your eBike dealer) and that the spec- ified voltage matches. Bulbs must be replaced only with bulbs of the same voltage.
  • Page 19: Operation

    – Remove the on-board computer out of its holder. If the eBike is not moved and no button is pressed on the on-board computer for 10 minutes, the eBike system will shut down automatically in order to save energy. 0 275 U07 PDC | (9.5.17) Bosch eBike Systems...
  • Page 20 – the wheels of the eBike are stopped (e.g. by actuating the brakes or impacting against an obstacle), – the speed exceeds 3.7 mph. Note: On some systems the walk assistance function can be started directly by pressing the “WALK” button. Bosch eBike Systems 0 275 U07 PDC | (9.5.17)
  • Page 21: Maintenance/Cleaning

    In case the keys are lost, please contact an autho- rized Bosch eBike dealer. Please provide the name of the manufacturer and the number of the key.  Do not paint any components of the Bosch Drive Sys- tem as this may cause premature failure of the com- ponents.
  • Page 22 Active Line/Active Line Plus/Performance Line Owner’s Manual – The Bosch Drive System Battery BBS261, BBS266, BBS271, BBS276, BBR261, BBR266, BBR271, BBR276, BBP280, BBP281 en Original instructions This manual contains important safety, Notice originale performance and service information. es Manual original...
  • Page 23 Handling the lithium-ion battery pack ........4 Safety warnings for Bosch eBike batteries......4 Product Description and Specifications.
  • Page 24: Introduction

    Introduction Thank You for Purchasing a Bosch Drive System Equipped Bicycle! Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use of your bicycle.  Take responsibility for your own SAFETY. If you have...
  • Page 25: On-Product Warning Labels

    On-Product Warning Labels A Safety warnings,“PowerPack” B Safety warnings,“PowerTube”  Warning labels have been placed on the Bosch eBike System for your protection. Read and follow the instructions of the labels on the product care- fully. If a label becomes illegible or comes off, con- tact your Bosch bicycle dealer to obtain a replace- ment.
  • Page 26: Handling The Lithium-Ion Battery Pack

     Use the battery pack only together with eBikes that circuit. Opening the battery pack voids any and all war- have an original Bosch eBike drive system. This is the ranty claims. only way to protect the battery pack against dangerous overload.
  • Page 27 OBJ_BUCH-2451-005.book Page 5 Thursday, February 8, 2018 10:30 AM English–5 The safety of both our products and customers is important  Use only original Bosch battery packs approved for your eBike by the manufacturer. Using other battery to us. Our battery packs are lithium-ion batteries which packs can lead to injuries and pose a fire hazard.
  • Page 28: Product Description And Specifications

    2 Rack-type battery pack 11 Battery charger 3 Operation and charge-control indicator 12 Socket for charge connector 4 On/Off button 13 Charge socket cover 5 Key for the battery pack lock Bosch eBike Systems 0 275 U07 XPX | (8.2.18)
  • Page 29 14 PowerTube safety restraint 3 Operation and charge-control indicator 15 PowerTube battery 4 On/Off button 16 PowerTube safety hook 5 Key for the battery pack lock 6 Battery pack lock 0 275 U07 XPX | (8.2.18) Bosch eBike Systems...
  • Page 30: Assembly

    This device is in compliance with CAN ICES-3(B)/NM B-3(B). Assembly Charging the Battery Pack  Only use the Bosch charger provided with your eBike  Put the battery pack down only on clean surfaces. In or an identical original Bosch charger. Only this char-...
  • Page 31 You can charge the battery pack with the sealed charge socket only when you take the battery pack out of the holder. 0 275 U07 XPX | (8.2.18) Bosch eBike Systems...
  • Page 32 To remove the rack-type battery pack 2, switch it off and unlock the lock with the key 5. Pull the battery pack out of the holder 1. Bosch eBike Systems 0 275 U07 XPX | (8.2.18)
  • Page 33: Operation

    Operation Inserting a PowerTube battery Initial Operation  Use only original Bosch battery packs approved for your eBike by the manufacturer and purchased from a trusted source. Use of non-approved or counterfeit battery packs can lead to death or serious injury.
  • Page 34: Transport

     Do not paint any components of the Bosch Drive Sys- Ship batteries only when the housings are undamaged. Tape or mask off open contacts and pack up the battery in tem as this may cause premature failure of the com- such a way that it cannot move around in the packaging.
  • Page 35: Storing

    You can replace it yourself by purchasing a genuine above 140 °F. To ensure that the lifetime is as long as Bosch PowerPack from an authorized Bosch eBike dealer. possible, storage at approx. 68 °F (room temperature) is Recharging the Battery Pack Before and During Storage recommended.
  • Page 36: Troubleshooting

    Carefully clean the contacts on the battery pack. Socket outlet, cable or charger defective Check household voltage; have charger checked through bicycle dealer Battery pack defective Contact an authorized bicycle dealer. Bosch eBike Systems 0 275 U07 XPX | (8.2.18)
  • Page 37: Battery Recycling Program

    Store the battery in a safe location outdoors. Cover the pins if necessary and inform your dealer. They will help you to dispose of it properly. You may recycle your Bosch battery pack by calling 1-800-822-8837. 0 275 U07 XPX | (8.2.18)
  • Page 38 Active Line/Performance Line Owner’s Manual – The Bosch Drive System Charger BCS210: 0 275 007 906 | BCS230: 0 275 007 915 en Original instructions This manual contains important safety, Notice originale performance and service information. es Manual original Read and understand it along with the...
  • Page 39 Battery Recycling Program ......... . 10 0 275 U07 XCX | (25.4.17) Bosch eBike Systems...
  • Page 40: Introduction

    Introduction Thank You for Purchasing a Bosch Drive System Equipped Bicycle! Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use of your bicycle.  Read ALL accompanying manuals before riding the General Warnings bike for the first time.
  • Page 41: On-Product Warning Labels

    A utiliser uniquement avec les batteries des systèmes d‘assistance électrique 170593 eBike de Bosch. D 'autres batteries risqueraient d'éclater et de causer des blessures corporelles et des dommages. Ne pas remplacer la connectique car un risque d'incendie ou de choc électrique pourrait en résulter.
  • Page 42: Operating The Charger "Charger

    Wear protective gloves. Espe-  CAUTION: To reduce risk of injury, charge only batteries cially in high ambient temperatures, the charger can of the Bosch eBike Systems. Other types of batteries heat up considerably. may burst causing personal injury and damage.
  • Page 43: Product Description And Specifications

    OBJ_BUCH-2453-004.book Page 5 Tuesday, April 25, 2017 11:22 AM English–5 Product Description and Specifications Product Features 1 Battery charger 2 Charger socket 3 Plug-in connector 4 Safety warnings, charger 5 Charge connector 0 275 U07 XCX | (25.4.17) Bosch eBike Systems...
  • Page 44: Operation

    Connect the power supply cable (country-specific) to the household electricity supply. Use only the supplied input connection: standard AC power cord (3 in the diagram) when connecting to the household electrical supply. Bosch eBike Systems 0 275 U07 XCX | (25.4.17)
  • Page 45 If this is not possible, remove the battery from the holder and charge it in a more suitable location. When doing so, read and follow the operating instruc- tions for the battery. 0 275 U07 XCX | (25.4.17) Bosch eBike Systems...
  • Page 46: Maintenance/Cleaning

    The charging state is displayed by the battery charge-  Do not paint any components of the Bosch Drive control indicator 9 on the battery and by the bars on the System as this may cause premature failure of the on-board computer.
  • Page 47: Troubleshooting

    Carefully clean the contacts on the battery pack. Socket outlet, cable or charger defective Check household voltage; have charger checked through bicycle dealer Battery pack defective Contact an authorized bicycle dealer. 0 275 U07 XCX | (25.4.17) Bosch eBike Systems...
  • Page 48: Battery Recycling Program

    Do not dispose of eBikes and their components with the household waste! You may recycle your Bosch battery pack by calling 1-800-822-8837. Bosch eBike Systems 0 275 U07 XCX | (25.4.17)
  • Page 49 Active Line/Performance Line Owner’s Manual – The Bosch Drive System Purion BUI210: 1 270 020 916 | BUI215: 1 270 020 917 en Original instructions This manual contains important safety, Notice originale performance and service information. es Manual original Read and understand it along with the...
  • Page 50 Operating your Bosch Drive System ........
  • Page 51: Introduction

    Introduction Thank You for Purchasing a Bosch Drive System Equipped Bicycle! Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use of your bicycle.  Read ALL accompanying manuals before riding the General Warnings bike for the first time.
  • Page 52: Operating Your Bosch Drive System

    The term “battery” is used in these instructions to mean all original Bosch eBike rechargeable battery packs.  Make sure to not be distracted by the display of the on-board computer while riding the eBike. If you do not focus exclusively on the riding environment you risk being involved in an accident.
  • Page 53: Product Description And Specifications

    Battery charge-control indicator 7 Display h Light indicator 8 Protective cap for USB port i Assistance level indicator/value indicator 9 USB diagnostic socket(for servicing purposes only) j Trip distance indicator “TRIP” Bosch eBike Systems 1 270 U20 XBP | (23.5.17)
  • Page 54: Operation

    On/Off button; see the bicycle manufacturer operating instructions). 1) We recommend using the batteries offered by Bosch. You can pur- chase them from your eBike dealer (part number: 1 270 016 819).
  • Page 55 CR 2016 batteries. You button “WALK” on your on-board computer. After activa- can obtain the batteries recommended by Bosch from your tion, press button “+” within 3 s and keep it pressed. The eBike dealer.
  • Page 56 Switching the driving light on and off has no effect on the backlighting for the display. The backlighting for the display is active as soon as the system or the display is switched on. 1 270 U20 XBP | (23.5.17) Bosch eBike Systems...
  • Page 57 Set display brightness 1. Hold – + – or + 1) The eBike system must be switched off. 2) The information is shown as scrolling text. 3) The display must be switched off. Bosch eBike Systems 1 270 U20 XBP | (23.5.17)
  • Page 58: Troubleshooting

    Have connections and contacts checked. Internal time-out error Restart the system. If the problem persists, contact your Bosch eBike dealer. In this error status, it is not possible to display or adjust the wheel circumference in the basic settings menu.
  • Page 59 Bosch eBike dealer. 595, Communication error Check the wiring to the transmission and restart the system. If the problem persists, contact your Bosch eBike dealer. Internal battery pack error while charging Unplug the charger from the battery pack. Restart the eBike system.
  • Page 60 Restart the system. If the problem persists, contact your Bosch eBike dealer. Software version error Contact your Bosch eBike dealer so that he can perform a software update. Transmission error Please observe the operating instructions provided by the transmission manufacturer.
  • Page 61: Battery Recycling Program

    Do not dispose of eBikes and their components with the household waste! You may recycle your Bosch battery pack by calling 1-800-822-8837. Bosch eBike Systems 1 270 U20 XBP | (23.5.17)