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CDP UP033HFAX User Manual

10/15/20kva uninterruptible power supply systems
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Summary of Contents for CDP UP033HFAX

  • Page 3 Thank you for selecting this uninterruptible power supply (UPS). It provides you with protection for connected equipment. Please read this manual before installing the UPO33HFAX (10 / 20) KVA model as it provides important information that should be followed during installation and maintenance of the UPS and batteries, allowing you to correctly set up your system for the maximum safety and performance.

  • Page 5: Table Of Contents

    Contents 1．Main Features................................. 6 1.1 Summarization ............................... 6 1.2 Functions and Features ............................6 2．Installation..................................8 2.1 Installation ................................8 2.2 Cabinet Outlook ..............................10 2.3 LCD control panel ..............................13 2.4 Installation notes ..............................13 2.5 External Protective Devices ..........................14 2.6 Power Cables ................................
  • Page 6 Important Safety Instructions: (Save These Instructions) SAVE THESE INSTRUCTIONS - This manual contains important instructions for Model UPO33HFAX (10 /15 / 20) KVA that should be followed during installation and maintenance of the UPS and batteries. A unit provided with a wire connector for field installed wiring shall be provided with instructions specifying that the connector provided is to be used in making the field connection.
  • Page 7 CAUTION! Do not dispose of batteries in a fire, the battery may explode. CAUTION! Do not open or mutilate the battery, released electrolyte is harmful to the skin and eyes. CAUTION! A battery can present a risk of electric shock and high short circuit current. The following precaution should be observed when working on batteries: •...
  • Page 8 CAUTION The unit has a dangerous amount of voltage. If the UPS indicator is on, the unit’s outlets may have a dangerous amount of voltage even when not plugged into the wall outlet because the battery may continue to supply power . Care should be taken to undertake installation indoors, free from electrically-conductive particles which are under temperature and humidity control, in order to reduce the risk of electric shock.

  • Page 9: 1．Main Features

    1．Main Features 1.1 Summarization This series UPS is a kind of three-in-three-out high frequency online UPS. The UPS can solve most of the power supply problems, such as blackout, over-voltage, under-voltage, voltage sudden drop, oscillating of decreasing extent, high voltage pulse, voltage fluctuation, surge, inrush current, harmonic distortion (THD), noise interference, frequency fluctuation, etc..
  • Page 10 ◆LCD Display With LCD plus LED displays, the user may easily get UPS status and its operational parameters, such as input/output voltage, frequency & load%, battery % and ambient temperature, etc... ◆Intelligent Monitoring Function Via optional SNMP Card, you may remotely control and monitor the UPS. ◆EPO Function The series UPS may be completely shut off when the EPO is pressed.

  • Page 11: 2．Installation

    2．Installation 2.1 Installation 2.1.1 Dimension (mm) 2.1.2 Installation Leave some space around the cabinet for operation and ventilation 1. Leave at least 500mm space in the front for ventilation 2. Leave at least 500mm space at the right and left for operation 3.
  • Page 12 2.1.3 Unpack checking 1. Don’t lean the UPS when moving it out from the packaging 2. Check the appearance to see if the UPS is damaged or not during the transportation, do not switch on the UPS if any damage found. Please contact the dealer right away. 3.

  • Page 13: Cabinet Outlook

    Place the incline board to the ground, use the screws unfastened from the last step to fasten the incline board with pallet. Slowly slide down the cabinet from pallet. 2.2 Cabinet Outlook Front View Side View...
  • Page 14 10kVA Rear View (terminal block without cover) (1) LCD panel (2) Intelligent Slot 1 (SNMP card/ Relay card) (3) Intelligent Slot 2 (SNMP card/ Relay card) (4) Dry contact port (5) Power Switch (6) USB port (7) RS485 port (8) RS232 (9) O/P Switch (10) Maintenance switch &...
  • Page 15 15-20kVA Rear View (terminal block without cover) (1) LCD panel (2) Intelligent Slot 1 (SNMP card/ Relay card) (3) Intelligent Slot 2 (SNMP card/ Relay card) (4) Dry contact port (5) Power Switch (6) USB port (7) RS485 port (8) RS232 (9) O/P Switch (10) Maintenance switch &...

  • Page 16: Lcd Control Panel

    2.3 LCD control panel LCD control panel introduction （1）LED（from top to bottom: “alarm”, “bypass”, “battery”, “inverter”） （2）LCD display（3）scroll button （4）Off button （5）On button(battery cold start switch) 2.4 Installation notes ◆Please place the UPS in a clean, stable environment, avoid the vibration, dust, humidity, flammable gas and liquid, corrosive.

  • Page 17: External Protective Devices

    ◆The UPS cooling is depending on fan, so it should be kept in good air ventilation area. There are many ventilation holes on the front and rear, so they should not be blocked by any exotic obstacles. External Protective Devices For safety reasons, it is necessary to install an external circuit breaker at the input AC utility and to the battery.

  • Page 18: Power Cable Connect

    Recommended installed screw torque Position ACINPUT ACOUTPUT GROUNDING Screw type Recommended torque(Nm) CAUTION! Protective earth ground cable: connect each cabinet to an earth ground, following the shortest route possible. WARNING! FAILURE TO FOLLOW ADEQUATE GROUNDING PROCEDURES MAY RESULT IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS INVOLVING ELECTRICAL SHOCK AND FIRE.
  • Page 19 M/1R Primary input Line IN/OUT Input / Output Output-L1: Output Phase L1 Input -L1: Primary input Phase L1 Output-L2: Output Phase L2 Input -L2: Primary input Phase L2 Output-L3: Output Phase L3 Input -L3: Primary input Phase L3 Output-N: Output Neutral Input-N: Input Neutral...
  • Page 20 Input-N: Input Neutral for primary and GND: Grounding secondary input Bps-L1: Secondary input Phase L1 BAT+: Positive terminal of the batteries string Bps-L2: Secondary input Phase L2 BATN: Neutral terminal of the batteries string Bps-L3: Secondary input Phase L3 BAT-: Negative terminal of the batteries string Warning！...

  • Page 21: Ydc-Bt80009-10/Ydc-Bt80009-20 Battery Pack Connection

    2.8 YDC-BT80009-10/YDC-BT80009-20 Battery Pack Connection The specification of YDC3300 three input three output series battery box is 250*900*868mm（W*D*H）.The battery box with built-in battery cables, breaker, fuse and terminals can hold 80pcs of 12V/7AH or 12V/9AH batteries at most and the output voltage can be ±120V by battery connection. four groups of batteries are connected in parallel for use, which consist of BAT+、N、BAT–.
  • Page 22 2.8.2 Battery installation and connection 40/60/80pcs of batteries can be selected to divide into two groups, three groups or four groups or four groups connected in parallel for use. Each group has 20pcs of batteries in series (BAT+, N and BAT-). Three modes of connection are as follows: 2.8.2.1 80pcs of batteries installation and connection：Place the battery from the bottom to top one by one, and then connect the battery cables according to the wiring diagram as following...
  • Page 23 Wiring diagram for 80pcs of batteries installation 2.8.2.2 60pcs of batteries installation and connection：Place the battery from the bottom to top one by one, and then connect the battery cables according to the wiring diagram as following Installation of 60pcs of batteries...
  • Page 24 Wiring diagram for 60pcs of batteries installation 2.8.2.3 40pcs of batteries installation and connection：Place the battery from the bottom to top one by one, and then connect the battery cables according to the wiring diagram as following Installation of 40pcs of batteries...

  • Page 25: Battery Connection

    Wiring diagram for 40pcs of batteries installation 2.8.2.4 When the battery installation and connection is completed, use a multi-meter or other instrument to check if the voltages between BAT+ and N, N and BAT- are normal. If normal, lock the chassis cover. Note：The positive and negative of battery can not be reversed or short circuit, otherwise it will damage the battery or cause some accidents.
  • Page 26 Wiring diagram for 40pcs of batteries installation Wiring diagram for 60pcs of batteries installation...
  • Page 27 Note： The BAT+ of the UPS connect poles is connected to the anode of the positive battery, the BAT-N is connected to the cathode of the positive battery and the anode of the negative battery, the BAT- is connected to the cathode of the negative battery。...
  • Page 28 WARNING! Ensure correct polarity of string end connections to the Battery Circuit Breaker and from the Battery Circuit Breaker to the UPS terminals i.e. (+) to (+) / (-) to (-) but disconnect one or more battery cell links in each tier. Do not reconnect these links and do not close the battery circuit breaker unless authorized by the commissioning engineer.

  • Page 29: Ups Parallel Installation

    Selecting Installation Position It is necessary to select a proper environment to install the unit, in order to minimize the possibility of damage to the battery system and extend the life of the batteries. Please follow the instructions below: 1. Do not block the air-flow to the ventilation openings of the unit. 2.

  • Page 30: Computer Access

    2.10.3 Requirement for the parallel system A group of paralleled UPS behaves as one large UPS system but with the advantage of presenting higher reliability. In order to assure that all UPS are equally utilized and comply with relevant wiring rules, please follow the requirements below: 1) All UPS must be of the same rating and be connected to the same bypass source.
  • Page 31 ◆On the main page of Muser4000, click the button of “Append”, then goes to a window of “Append equipment”. ◆Put the UPS name into “Equipment Name”, and UPS’ ID address into “Equipment address”. ◆Click the button “Append”, then the connection between UPS & computer is accomplished. CAUTION! When the UPS worked on inverter.

  • Page 32: 3．Operation

    3．Operation 3.1 Operation Modes The UPS is a double-conversion on-line UPS that may operate in the following alternative modes： ◆Normal mode The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously. Then, the inverter converts the DC power to AC and supplies to the load.
  • Page 33 ◆ECO Mode When the UPS is at AC Mode and the requirement to the load is not critical, the UPS can be set at ECO mode in order to increase the efficiency of the power supplied. At ECO mode, the UPS works at Line-interactive mode, so the UPS will transfer to bypass supply.

  • Page 34: Turn On/Off Ups

    3.2 Turn on/off UPS 3.2.1 Restart procedure CAUTION! Make sure grounding is properly done! ◆ Set the Battery Breaker to the “ON” for long run UPS. ◆ Switch ON the power switch for standard UPS. POWER CAUTION! Check to see if the load is safely connected with the output of the UPS. If the load is not ready to receive power from the UPS, make sure that it is safely isolated from the UPS output terminals ◆...
  • Page 35 ◆ Switch on the MAINS to simulate utility recovery, the rectifier will restart automatically after 20 seconds and the inverter will supply to the load. It is suggested to use Dummy loads for testing. The UPS can be loaded up to its maximum capacity during load test. 3.2.3 MAINTENANCE BYPASS To supply the load via Mains, you may simply active the internal mechanical bypass switch.
  • Page 36 3.2.4 Cold start procedure CAUTION! Follow these procedures when the input AC Utility Failure, but battery is normal ◆ Set the Battery Breaker to the “ON” for long run UPS. ◆ Switch ON the power switch for standard UPS. ◆ Turn on the Output switch. ◆...
  • Page 37 On-line mode: ◆ Press OFF to shut down the UPS, waiting about 30s. ◆ Switch OFF the BATTERY breaker for long run UPS. Open the battery power switch for standard UPS. ◆ Switch OFF the input breaker. ◆ Switch OFF the OUTPUT breaker. The UPS shuts down; ◆...
  • Page 38 ◆Click “Set” at “User Set” window; ◆At the window of “Data Set”, click “Work Mode”,, choose “Parallel” for the value, then click “Set” as shown in below picture. If the UPS sounds a “beep”, that means the setting is correct. ◆At the window of “Data Set”, click “Ups ID”, write a value for the parallel UPS ID at the right side, such as “1”, then click “Set”...

  • Page 39: The Lcd Display

    CAUTION! After changing the parallel system ID, the connection between Muser4000 and equipment might be interrupted. If it occurs, please re-connect in accordance with the instruction described before. 3.3 The LCD Display Overview of the operating panel of the UPS (1)LED indicator (2)LCD display (3)Scroll button: enter to next item (4)Off button (5)On button(battery cold start switch) Introduction...
  • Page 40 Main Page: default display UPS status Date and time UPS work mode Bypass data Display item Process diagram Input data Output data Battery data ID number Temperature Event and fault Data : Press key for short time change to Data page, the Data page displays input data and output data INPUT : Press Off key for short time to enter Data, the first page is mains input and bypass input data..
  • Page 41 OUTPUT : press key for short time to move to the second page, the second page of Data is Output data. OUTPUT : press key for short time to move to the third page, the third page of data is Battery data.
  • Page 42 LOAD : press key for short time to move to the fourth page, the fourth page of data is Load data. INSIDE: press key for short time to move to the fifth page, the fifth page of data is Inside data.
  • Page 43 INFO : Press key for long time to exit Data, and press key for short time move to Info, this page displays the version of the LCD/LED, DSP and the UPS type. SETTING-User : press key for short time to move to the setting page, then press OFF key to enter setting-user page.
  • Page 44 Test Now : Press OFF key to enter test now item, press to select test value and press OFF to confirm. The Battery manual test command can test battery discharge for 10s, 10min and to EOD. Maintenance : Press + OFF key to enter maintenance and display a password window, press change the number and press OFF to select the value, the password is “1121”.
  • Page 45 Maintenance-System : press OFF key to enter item and confirm value, press change value. Operating mode : Normal, Parallel, ECO V_Output Grade : 120 and 127 F_Output Grade : 50 and 60 F_mode : CVCF and Non-CVCF Test type : 10s, 10min and EOD Test Cycle : 1~30 days Equipment ID : Device address is 1~15, it is the MODBUS device address used for RS232 &...
  • Page 46 Maintenance-Bypass : press OFF key to enter item and confirm value, press change value. Upper Limit : 10%, 15%, 20%, 25% Lower Limit : -10%, -20%, -30%, -40% F_Range : 1%, 2%, 4%, 5%, 10% Maintenance-Battery : press OFF key to enter item and confirm value, press change value.
  • Page 47 V-EOD : 1.60~1.90V I-Maxcharge : 1~20A Maintenance-Parallel : This item can be selected after the work mode is set to parallel. Press OFF key to enter item and confirm value, press change value. ID : 1~4. UPS ID. Number : 1~4, UPS parallel max number Redu.
  • Page 48 Record-Event : Press to select Up or Down or Delete. Press OFF key to confirm. Record-Fault : Press to select Up or Down or Delete. Press OFF key to confirm.

  • Page 49: Parallel System Commissioning

    3.5 Parallel system commissioning Parallel system should be commissioning when the stand-alone are all intact. Take 4 units in parallel for example. 1) Confirm the input/output wires connection and input phase sequence are correct; switch off the battery breaker, and measure the +/- bat voltage of all battery group are normal. 2) Connect the parallel cable, it should be formed loop connection。...
  • Page 50 Code Information (ST) stand for Fault Bypass Battery Inverter Initialized EXTINGUISH EXTINGUISH EXTINGUISH EXTINGUISH Standby Mode EXTINGUISH EXTINGUISH EXTINGUISH No Output EXTINGUISH EXTINGUISH EXTINGUISH Bypass Mode EXTINGUISH LIGHT EXTINGUISH Utility Mode EXTINGUISH EXTINGUISH LIGHT Battery Mode EXTINGUISH EXTINGUISH LIGHT EXTINGUISH Battery EXTINGUISH EXTINGUISH...

  • Page 51: Options

    Input neutral loss Twice per second Fault LED lit Battery reverse Twice per second Fault LED lit Cable connection error Twice per second Fault LED lit CAN comm. Fault Twice per second Fault LED lit Parallel load sharing fault Twice per second Fault LED lit Battery over voltage Once per second...
  • Page 52 Typical topology of the UPS Network Management Relay card A 10-pin terminal is supported to offer the signals of Bypass, Utility Failure, Inverter On, Battery Low, UPS fault, UPS Alarm, and UPS Shutdown. The relay communication card contains six dry contact outputs and one dry input. The inputs and outputs are factory programmed according to functions listed in the table Table: Relay Contacts (communication card) Function Description...

  • Page 53: Appendix 1 Specifications

    Appendix 1 Specifications Model UPO33HFAX 10 KVA UPO33HFAX 15 KVA UPO33HFAX 20 KVA Capacity (VA/Watts) 10k / 10k 15k / 15k 20k / 20k INPUT Rated AC Input Voltage 208/120Vac or 220/127Vac, 50/60Hz, 3-Phase, 4-Wire Plus Ground Input Voltage Range -20%, +25% (96-150Vac or 102-159Vac), Full load (Startup/Operating) Input Voltage Range...
  • Page 54 2.25V/cell (selectable from 2.20-2.29V/cell) Constant current and Float Voltage constant voltage charge mode 2.30V/cell (selectable from 2.30-2.40V/cell) Constant current and Boost Charge Voltage constant voltage charge mode End of Discharge 1.75 V/cell (selectable from 1.60 or 1.90V/cell) Standard unit: 2.7A Standard unit: 1.35A Standard unit: 4.05A Charge Current(A)

  • Page 55: Appendix 2 Problems And Solution

    Appendix 2 Problems and Solution In case the UPS cannot work normally, it might be wrong in installation, wiring or operation. Please check these aspects first. If all these aspects are checked without any problem, please consult with local agent right away and provide below information.

  • Page 56: Appendix 3 Usb Communication Port Definition

    Buzzer beeps continuously and LCD indicates UPS is out of order Consult with your local agent for repair 1,3,5,9,15, etc fault codes Appendix 3 USB communication port definition Definition of port ： Connection between PC USB port and UPS USB port. PC USB port UPS USB port Description...

  • Page 57: Appendix 4 Rs232 Communication Port Definition

    Appendix 4 RS232 communication port definition Definition of Male port ： Connection between PC RS232 port and UPS RS232 port PC RS232 port UPS RS232 port Pin 2 Pin 2 UPS send,PC receive Pin 3 Pin 3 PC send,UPS receive Pin 5 Pin 5 ground...

  • Page 58: Appendix 5 Rs485 Communication Port Definition

    Appendix 5 RS485 communication port definition Definition of port ： Connection between the Device’s RS485 port and UPS RS485 port. device(RJ45) UPS(RJ45) Description Pin 1/5 Pin 1/5 485+ “A” Pin 2/4 Pin 2/4 485 - “B” Pin7 Pin7 +12Vdc Pin8 Pin8 Available function of RS485 ◆...

  • Page 59: Appendix 6 Bat_T Communication Port Definition

    Appendix 6 BAT_T communication port definition Definition of port ： Connection between the Temperature senator RJ45 port and UPS RJ45 port. Temperature senator（RJ45) UPS BAT_T（RJ45） Description Pin 1/5 Pin 1/5 Pin 2/4 Pin 2/4 Pin 7 Pin 7 Pin 8 Pin 8 Available function of BAT_T ◆Battery environment temperature monitoring.

  • Page 60: Appendix 7 Optional Port Definition

    Appendix 7 Optional port definition Definition of Male port ： Instruction: Instruction Pin1 Normally NC Pin2 Normally NO Pin3 Pin4 Common Function 1 description (Optional): ◆ Drive the bypass breaker when feedback alarm. Function 2 description (Optional): ◆ Drive the battery breaker when battery voltage low.

  • Page 61: Appendix 8 Repo Instruction

    Appendix 8 REPO instruction Definition of port ： Connection diagram： Connection between the button and UPS REPO port. Button UPS REPO Description Pin 1 Pin 1 Pin 2 Pin 2 ◆A remote emergency stop switch (Dry contact signal and “normally open” - not provided) can be installed in a remote location and connection through simple wires to the REPO connector.

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