Table Of Contents - Yamaha WaveRunner XL760 Service Manual

Table of Contents

How To Use This Manual3
Model Indication3
Warnings, Cautions And Notes4
How To Read Descriptions5
Symbols6
Index7
General Information8
Primary Id Number9
Engine Serial Number9
Pump Serial Number9
Hull Identification Number (Hin)9
Safety While Working10
Fire Prevention10
Ventilation10
Self-Protection10
Good Working Practices11
Safe Disassembly And Assembly12
Special Tools13
Specifications15
General Specifications16
Maintenance Specifications18
Engine Data18
Jet Unit Data19
Hull And Hood Data20
Electrical Data20
Tightening Torque21
Fuel Line Routing23
Cable Line Routing27
Periodic Inspection And Adjustment31
Maintenance Interval Chart32
Control System Periodic Service33
Pivot Shaft Bearing Inspection33
Steering Cable Inspection And Adjustment33
Throttle Cable Inspection And Adjustment34
Choke Cable Inspection And Adjustment35
Shift Cable Inspection And Adjustment36
Fuel System Maintenance37
Fuel Filter Inspection37
Trolling Speed Inspection And Adjustment37
Oil Injection System Maintenance39
Carburetor Adjustment39
Oil Filter Inspection39
Oil Pump Cable Inspection And Adjustment (Xl 1200)39
Oil Injection Pump Air Bleeding40
Power Unit Maintenance41
Spark Plug Inspection41
Electrical System Maintenance42
Battery Inspection42
Filling The Battery43
Jet Pump Unit Maintenance44
Impeller Inspection44
Bilge Strainer Inspection44
Drain Plug Inspection45
Fuel System47
Fuel Line Exploded Diagram49
Fuel Line - Removal And Installation Chart49
Fuel Cock Inspection51
Oil Tank Exploded Diagram52
Oil Tank - Removal And Installation Chart52
Check Valve Inspection53
Oil Tank Inspection53
Fuel Tank Removal - Exploded Diagram54
Fuel Tank - Removal And Installation Chart54
Fuel Tank Exploded Diagram55
Fuel Tank Inspection56
Pipe Joint Inspection56
Pipe Joint Installation56
Carburetor Unit Removal - Exploded Diagram57
Carburetor Removal - Exploded Diagram59
Throttle Valve Synchronization Inspection And Adjustment60
Carburetor Exploded Diagram62
Diaphragm Inspection63
Float Arm Inspection63
Body Assembly Inspection63
Needle Valve Inspection63
Jet And Carburetor Body Inspection64
High And Low Speed Screws Inspection64
High And Low Screws Adjustment64
Carburetor Assembly64
Fuel Pump Exploded Diagram65
Fuel Pump Inspection66
Filter Inspection66
Oil Line Exploded Diagram67
Oil Pump Exploded Diagram68
Oil Pump Inspection69
Oil Hose Inspection69
Ring Rubber Inspection69
Ring Rubber Installation69
Power Unit70
Engine Unit Removal - Exploded Diagram73
Shim Removal75
Mount Bracket Inspection75
Coupling Clearance Inspection75
Reed Valve Exploded Diagram76
Reed Valve Inspection78
Exhaust Ring Exploded Diagram79
Exhaust Chamber Removal81
Exhaust Chamber Exploded Diagram83
Muffler Exploded Diagram85
Cylinder Head Exploded Diagram87
Cylinder Head Inspection89
Cylinder Exploded Diagram90
Cylinder Inspection92
Piston Exploded Diagram93
Piston Pin Clip Removal And Installation94
Piston Inspection94
Piston Ring Inspection95
Piston Pin And Bearing Inspection95
Flywheel Magneto And Base Exploded Diagram97
Coupling Flange Removal And Installation99
Flywheel Magneto Removal And Installation99
Coupling Flange Inspection99
Flywheel Magneto Inspection99
Idle Gear Assembly Inspection100
Electrical Unit Exploded Diagram101
Starter Motor Exploded Diagram103
Pinion Inspection104
Armature Inspection104
Brush Holder Inspection105
Cover Inspection105
Crankcase Exploded Diagram106
Crankcase Inspection108
Crankcase Installation108
Crankshaft Exploded Diagram109
Crankshaft Inspection111
Intermediate Housing Removal - Exploded Diagram113
Coupling Removal And Installation115
Bearing Removal115
Bearing Inspection/Coupling Inspection115
Bearing Installation115
Oil Seal Installation116
Jet Pump Unit117
Jet Pump Unit Removal - Exploded Diagram118
Nozzle Deflector And Reverse Gate Exploded Diagram119
Nozzle, Duct And Intake Exploded Diagram120
Housing Installation121
Impeller And Drive Shaft Exploded Diagram122
Drive Shaft Removal123
Drive Shaft Inspection123
Bearing Inspection123
Drive Shaft Installation124
Intake Duct Exploded Diagram126
Oil Seal And Bushing Removal127
Housing Inspection127
Seal Rubber Inspection127
Bushing And Oil Seal Installation127
Cooling And Bilge System Exploded Diagram128
Electrical System129
Electrical Components Diagram131
Harness Installation133
Electrical Unit Diagram134
Electrical Diagram136
Electrical Analysis138
Low Resistance Measurement138
Ignition System Wiring Diagram139
Ignition Spark Gap141
Spark Plug Cap Inspection142
Ignition Coil Inspection142
Engine Stop Switch Check143
Charge Coil Inspection143
Pulser Coil Inspection144
Thermo Switch Inspection144
Cdi Unit Inspection145
Starting System Wiring Diagram146
Wiring Connection147
Fuse147
Starter Switch147
Starter Relay147
Charging System Wiring Diagram149
Lighting Coil150
Rectifier Regulator150
Indication System Wiring Diagram151
Oil Level Sensor152
Fuel Level Sensor152
Multi-Function Meter - Instrument Indicating Function153
Multi-Function Meter - Security Function154
Multi-Function Meter - Display Function155
Hull And Hood158
Engine Hood Removal - Exploded Diagram161
Handlebar Removal - Exploded Diagram162
Handlebar Assembly Installation163
Handlebar Exploded Diagram164
Handlebar Inspection165
Handlebar Switch Installation165
Steering Column Exploded Diagram166
Bushing Inspection167
Steering Column Inspection167
Bushing Joint Installation167
Shift Lever Exploded Diagram168
Engine Hood Exploded Diagram169
Steering Cable Exploded Diagram171
Steering Cable Inspection172
Jet Pump Side Cable Joint Installation172
Throttle Cable And Choke Cable Exploded Diagram173
Throttle Cable And Choke Cable Inspection174
Cable Installation174
Shift Cable Exploded Diagram175
Shift Cable Inspection176
Seat And Storage Box Exploded Diagram177
Battery Case Exploded Diagram178
Exhaust System Exploded Diagram179
Exhaust System Inspection180
Deck Exploded Diagram181
Ventilation System Inspection182
Gunwale Exploded Diagram183
Mat Exploded Diagram184
Hull Exploded Diagram185
Hull Repair - Light Scratching186
Hull Repair - Deep Scratching186
Hull Damage (Punctured)187
Removing A Graphic190
Applying A Graphic190
Trouble Analysis191
Trouble Analysis Chart192
Supplementary Service Manual: Waverunner Xl700194
Xl700: Contents196
Table Of Contents196
Xl700 Identification Numbers199
Xl700 Primary Id Number199
Xl700 Engine Serial Number199
Xl700 Pump Serial Number/Hull Identification Number (Hin)199
Primary I.d. Number199
Hull Identification Number (H.i.n)199
Xl700 - Special Tools200
Measuring200
Removal And Installation200
Xl700 General Specifications201
Xl700 Maintenance Specifications202
Engine202
Jet Unit203
Electrical203
Xl700 Tightening Torque204
Specified Torque204
Fuel Line Routing (Xl700)205
Cable Line Routing (Xl700)207
Maintenance Interval Chart (Xl700)209
Xl700 Periodic Service210
Fuel System Service (Xl700)210
Trolling Speed Inspection And Adjustment (Xl700)210
Carburetor Adjustment (Xl700)210
Fuel Line Diagram (Xl700)211
Exploded Diagram211
Removal And Installation Chart211
Carburetor Unit Removal Exploded Diagram (Xl700)212
Carburetor Exploded Diagram (Xl700)214
High And Low Speed Screws Adjustment (Xl700)215
Throttle Valve Synchronization Inspection And Adjustment (Xl700)215
Service Points215
Choke Valve Synchronization Inspection And Adjustment (Xl700)216
Carburetor Assembly (Xl700)216
Engine Unit Removal Exploded Diagram (Xl700)217
Reed Valve Exploded Diagram (Xl700)219
Exhaust Ring Exploded Diagram (Xl700)220
Exhaust Chamber Removal Exploded Diagram (Xl700)221
Exhaust Chamber Exploded Diagram (Xl700)222
Cylinder Head Exploded Diagram (Xl700)223
Cylilnder Head223
Cylinder Exploded Diagram (Xl700)224
Cylinder Inspection (Xl700)225
Service Point225
Piston Exploded Diagram (Xl700)226
Piston Inspection (Xl700)227
Flywheel Magneto And Base Exploded Diagram (Xl700)228
Coupling Flange Removal And Installation (Xl700)230
Flywheel Magneto Removal And Installation (Xl700)230
Electrical Unit Exploded Diagram (Xl700)231
Intermediate Housing Exploded Diagram (Xl700)233
Intermediate Shaft Housing233
Coupling Removal And Installation (Xl700)234
Electrical Components (Xl700)235
Electrical Diagram (Xl700)236
Electrical Analysis (Xl700)237
Peak Voltage Measurement (Xl700)237
Ignition System Wiring Diagram (Xl700)239
Peak Voltage240
Charge Coil242
Pulser Coil242
Thermo Switch242
Cdi Unit243
Starting System Wiring Diagram (Xl700)244
Charging System245
Rectifier/Regulator Output Peak Voltage (Xl700)246
Lighting Coil Output Peak Voltage (Xl700)246
Indication System Wiring Diagram (Xl700)247
Oil Level Sensor (Xl700)248
Oil Level Warning Lamp (Xl700)248
Throttle Cable And Choke Cable Exploded Diagram (Xl700)249
Exhaust System Exploded Diagram (Xl700)250
Hull Exploded Diagram (Xl700)251