Greenlee 555 Series Service Manual
Electric benders, shown with optional
1-1/2" to 2" emt/rigid combination shoe group
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Also See for 555 Series:
- Instruction manual (84 pages) ,
- Service manual (26 pages) ,
- Instruction manual (45 pages)
Table of Contents
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Shown with optional
1-1/2" to 2" EMT/rigid
combination shoe group
52056796 REV 3
SERVICE MANUAL
555
Electric Benders
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
© 2013 Greenlee Textron Inc.
Series
®
8/13
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Table of Contents
Related Manuals for Greenlee 555 Series
Summary of Contents for Greenlee 555 Series
- Page 1 Series ® Electric Benders Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52056796 REV 3 © 2013 Greenlee Textron Inc. 8/13...
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Page 2: Table Of Contents
For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 555 is a registered trademark of Textron Innovations Inc. -
Page 3: Important Safety Information
Failure to observe these warnings Failure to observe this warning will could result in severe injury or death. result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 4 • Do not overreach. Keep proper footing and balance at all times. Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 5: Important Safety Information
• Conduit moves rapidly as it is bent. The path of • Inspect the bender before use. Replace worn, the conduit must be clear of obstructions. Be sure damaged, or missing parts with Greenlee replace- clearance is adequate before starting the bend. ment parts. A damaged or improperly assem- bled component could break and strike nearby •... -
Page 6: Service Instructions
For 2" EMT, the smaller diameter roller goes to the left. c. Position each pivot shaft so it is flush with the far surface of the middle arm. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 7 Insert the shaft into the frame from the front. e. Insert the rear eccentric into the frame and over the shaft so the 3/16" holes are visible. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 8 4. Remove the center two screws securing the chain guard stiffener along with the three screws holding the back guard, and remove the back guard. 5. Remove the master link and chain. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 9 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 10 Gearbox (Option 1) 1. Remove seven screws and rear chain guard. 2. Remove connecting link and rear chain. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 11 5. Reassemble in reverse order. 6. Peel the keypad membrane from the top housing. 7. Reassemble in reverse order noting the following: Clean all residue from the mounting surface. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 12: Illustrations And Parts Lists Main
Series Electric Benders ® Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 13 Series Electric Benders ® Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 14: Main
Breaker, circuit (555DX) for 120 volt bender ............. 1 52060436 Breaker, circuit (555DX-22) for 220 volt bender ............1 Cover, box ........................ 1 Power cord unit ......................1 Strap, velcro ......................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 15 Screw, #6-32 x 3/8, phillips pan head machine ............1 Nut, hex, #6-32 lock, .178 thk zp ................1 Washer, #6, star, intern, CZ/ST ................. 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 16 Decal, squeeze adjustment ..................1 52056431 Adjustment kit, squeeze cam Adjuster, squeeze ...................... 1 Screw, cap, 1/4-20 x 1.00 hex head ................. 2 Guide, adjuster ......................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 17: Main
Switch unit, pendant (555CX) ................... 1 Bar, guard stiffener ....................1 Screw, 1/4-20 x 5/8 button head cap ............... 2 Screw, 1/4-20 x 3/8 button head cap ............... 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 18: Bending Attachments
Shoulder screw, ø.75 x 1.50 x 5/8-11 ...3 Hook, 1-1/2"–2" EMT......1 Shoulder screw, ø.75 x 1.50 x 5/8-11 ...3 52066933 Drive pin ..........4 52066933 Drive pin ..........4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: Bending Attachments
Shoulder screw, ø.75 x 1.50 x 5/8-11 ...3 Axle, 3/4" roller ........1 52066933 Drive pin ..........4 Roller, 3/4" ..........1 Axle, 1/2" roller ........1 Roller, 1/2" ..........1 Retaining ring, Truarc #5160-50 EX ..5 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 20: Wiring Diagrams
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...