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Summary of Contents for Thermopatch NL-15 R/SQR MAMMOTH
- Page 1 NL-15 R/SQR MAMMOTH User manual ATTENTION! All persons involved in installation, commissioning, operation, maintenance and repair of this product should be made available to these instructions. V. 4.0 ENG Sep2018 V. 3.0 ENG Jan2014...
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Page 2: Copyrights
Copyrights © 2017, Thermopatch bv, Almere, The Netherlands. No part of this publication may be reproduced by any means without the prior written permission of Thermopatch bv, The Netherlands. Thermopatch and the Thermopatch logo, Thermoseal and Thermocrest are registered trademarks of Thermopatch. -
Page 3: Introduction
Introduction Dear User, Welcome to the growing group of Thermopatch users. Your purchase has been manufactured with the utmost care to ensure that you benefit as long as possible from your Thermopatch product. The products by Thermopatch are designed with special attention to your convenience. -
Page 4: Table Of Contents
Contents Copyrights Introduction Contents DECLARATION OF CONFORMITY 1. General description 1.1 Delivery 1.2 Conditions of warranty 2. Intended use 3. Technical specifications 3.1 Specifications of the NL-15 R / SQR 4. Overview of safety measures and warnings 4.1 Safety 5. Transport and storage 5.1 Transport 5.2 Storage 6. -
Page 5: Declaration Of Conformity
Draaibrugweg 14 1332 Almere The Netherlands herewith declare, on our own responsibility, that the machinery: Thermopatch Thermoseal NL-15 R / SQR, which this declaration refers to, is in accordance with the conditions of the following Directive(s): 2006/42/EG (Machinery directive) 2004/108/EG (EMC directive) Based on DEKRA IEC 610101-1 test report nr. -
Page 6: General Description
Textile labels, company emblems, repair patches, transfers, in short all Thermopatch materials for marking and repair are easily and permanently pressed on all types of fabric. The machine is hand operated but can also be set to automatic operation. -
Page 7: Intended Use
The pneumatic NL-15 R / SQR is a heat seal machine that is intended for the application of textile labelling, repair patches and transfers. In short, all Thermopatch marking and mending materials can be applied with the NL-15 R / SQR. -
Page 8: Technical Specifications
3. Technical specifications 3.1 Specifications of the NL-15 R / SQR NL-15 R Power 800 Watts Power supply 230 Volt Operating temperature 204 °C Temperature range 25-210 °C Press Time range 1-60 sec. Discharge pressure range 3-6 bar Machine height (open) 470 mm Machine width 540 mm... -
Page 9: Overview Of Safety Measures And Warnings
4. Overview of safety measures and warnings 4.1 Safety The NL-15 R / SQR has several features to ensure your safety. The safety frame The press plate of the NL-15 R / SQR is provided with a safety frame. When this is touched or firmly moved, the heat sealing cycle is automatically interrupted. - Page 10 Warning symbols The following warning symbols have been mounted onto the machine for added safety: WARNING! Hot surface WARNING! Electric tension WARNING! Pinching hazard V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018...
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Page 11: Transport And Storage
5. Transport and storage 5.1 Transport When the machine needs to be moved, Thermopatch advises to use the original packaging. The machine has to be lifted by the screw that is fixing the swiveling arm and the handle on the front of the machine. -
Page 12: Operating Instruction
6. Operating instruction 6.1 Operating the NL-15 R / SQR You can work with the Mammoth when the machine is connected to the mains. Set the airpressure • See paragraph 6.8 for information regarding the pressure • settings required for the NL-15 R / SQR. Place the plug in the socket and turn on the NL-15 R / •... -
Page 13: The Control Panel
6.4 The control panel NL-15 R / SQR control panel The pressure, temperature and time are shown on the display. The minimum, maximum and default values for temperature and pressure have been set by the manufacturer. The following icons are present on the display: KEYS Temperature setting Pressure setting... -
Page 14: Change Settings
6.5 Change settings ATTENTION! The automatic mode ( ) should be switched off, when you wish to change the set values for temperature, pressure and press time. When the automatic mode is activated, the key board will not respond. 6.5.1 Temperature settings The default operating temperature of 204 °C has been set by the manufacturer. - Page 15 Temperature check The temperature is displayed digitally by pressing one key. An additional check of the temperature between the press plates can be performed by means of temperature indication labels. • To check the temperature, do the following: • Let the machine heat up for about 1 minute. •...
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Page 16: Pressure Settings
6.5.2 Pressure settings The working pressure of the machine has been set to 5 bar. The pressure regulator on the machine only influences the pressure on the press cylinder. The opening and closing of the NL-15 R / SQR is done with the pressure that is supplied by the machine. -
Page 17: Interrupting The Sealing Cycle
• is displayed during POWER SAVE MODE. 6.5.9 Error codes There are 6 different failure codes that can be displayed; contact your Thermopatch supplier. Sensor defective or broken sensor cable Sensor short cut Element defective or broken element cable Pressure set too low... -
Page 18: Preprogrammed Settings
(nr. 1 - 5) by pressing the button. The NL-15 R/SQR has been provided with following 5 preprogrammed presets: Preset 1, for Thermopatch label products for high temperature applications (up to 95 °C washing): Sealing time: 14 seconds •... -
Page 19: Assembly And Installation
7. Assembly and installation 7.1 Assembly To work seamlessly with the NL-15 R / SQR, it is very important that the machine can dispose of supply of clean, dry air. The water condenser is an additional safety measure. Provide pressure of 4-6 bar from the compressor or its own air supply. -
Page 20: Maintenance Instructions
8. Maintenance instructions 8.1 Daily maintenance Clean the outside of the machine regularly with a clean, moist cloth. First switch off the machine, let it cool down and pull the plug out of the socket. The inner part of the press must also be cleaned from dust now and then. -
Page 21: Technical Annexes
Support, resilient pad SPAMA 027-B SPM059 Mounting frame SPAMA 059-C *Thermopatch does not hold stock for this item V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 22: Drawing 01
Drawing 01 V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 23: Parts List 02
Main column, arm SPAMA-055-B SPAMA-056-C (incl. SPM056 Hinge block 4x GSM-6570-50) *Thermopatch does not hold stock for this item V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 24: Drawing 02
Drawing 02 V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 25: Parts List 03 For Nl-15 R
Aluminium disc SPAMA 039-C SPM057 Press arm SPAMA 057-C *Thermopatch does not hold stock for this item ** Only replace when the heating element or the PT1600 sensor is replaced. V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 26: Drawing 03 For Nl-15 R
Drawing 03 for NL-15 R V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 27: Parts List 03 For Nl-15 Sqr
SPAMA307 SPM308 Safety front SPAMA308 SPM309 Safety back SPAMA309 *Thermopatch does not hold stock of this item V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 28: Drawing 03 For Nl-15 Sqr
Drawing 03 for NL-15 SQR This drawing only applies to the de NL-15 SQR V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 29: Drawing 03A For Nl-15 And Nl-15 Sqr, Safety Frame Upgrade February 2017
Drawing 03A for NL-15 and NL-15 SQR, SAFETY FRAME UPGRADE February 2017 From 2-2017 a modification of the part has been executed to solve the fault indicator, on the display (see page 18. 6.5.9) Safety switch interrupted or defective 2 x SPAMA-SU2-C1 have been replaced by 1 x SPAMA- SU2-C4 (the safety switch mounting plate) In total 4 x SPAMA-SU2-B1 (Safety switch Omron V16-1-C5) are now used for the switches. -
Page 30: Parts List 04
Net entry incl. filter SPA105003 SPM004 Cover, top cam SPAMA 004-B *Thermopatch does not hold stock for this item. V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 31: Drawing 04
Drawing 04 V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 32: Parts List
Top cover, press arm SPAMA-062-C SPM063 Element cover, back SPAMA-063-D *Thermopatch does not hold stock for this item V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 33: Drawing 05
Drawing 05 V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 34: Parts List 06 For Pneumatic Parts
SPAMA-06-12 06-13 Pressure sensor SPAMA-06-13 5mm-90degr- 06-15 SPAMA-06-15 hose6mm *Thermopatch does not hold stock for this item. V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 35: Drawing 06 Pneumatic Diagram With Parts
Drawing 06 pneumatic diagram with parts V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 36: Drawing 07 Electrical Wiring Diagram
Drawing 07 Electrical wiring diagram V. 3.0 ENG Jan2014 Manual NL-15 R / SQR V.4.0 ENG translation from Original Version NL-15 R / SQR V.4.0 NL September 2018... -
Page 37: Faults
10. Faults If a problem should occur, please consult the list below; if the problem you are facing cannot be solved by yourselves contact your supplier. Fault Possible cause Oplossing Heating plate does not 1. ON/OFF switch is not set to ON Check heat up. -
Page 38: End Of Life
Using sealing pads of any format other than the standard supplied with the machine may render the CE declaration invalid. Thermopatch accepts no responsibility for any damage or injury that may result from possible non-conformity. Choosing an alternative configuration other than the standard is at the customer’s own responsibility. -
Page 39: 3.0 Eng Jan2014
T +31 36 549 11 11 T +31 36 549 11 11 F +31 36 532 03 98 F +31 36 532 03 98 sales@thermopatch.nl sales@thermopatch.nl Thermopatch Australia Pty Ltd Thermopatch Australia Pty Ltd Australia Australia T +61 395325722 T +61 395325722...
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