Ecolab ES-2000HT INTL Installation & Operation Manual
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Ecolab ES-2000HT INTL Installation & Operation Manual

Ecolab ES-2000HT INTL Installation & Operation Manual

Hot water sanitizing upright door dishmachine
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HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINE
Manufactured in the United States by:
An
Company
INSTALLATION & OPERATION MANUAL
FOR ECOLAB MODELS:
ES-2000HT INTL
www.ecolab.com
July 10, 2006
P/N 7610-003-24-90 (Revision A)

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  • Page 1 HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINE Manufactured in the United States by: Company INSTALLATION & OPERATION MANUAL FOR ECOLAB MODELS: ES-2000HT INTL www.ecolab.com July 10, 2006 P/N 7610-003-24-90 (Revision A)
  • Page 3 REVISION MADE APPLICABLE REVISION DETAILS DATE 07-10-06 7820 Release to production.
  • Page 4 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL ES-2000HT INTL ES-2000HT - Hot water sanitizing, electrically-heated export model dishmachine Model: Serial No.: Installation Date: Service Rep. Name: Phone No.:...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATION INFORMATION Specifications Dimensions Table Dimensions INSTALLATION & OPERATION INSTRUCTIONS Installation Instructions Electrical Installation Instructions Operation Instructions Timer Programming Instructions III. PREVENTATIVE MAINTENANCE Preventative Maintenance TROUBLESHOOTING SECTION Common Problems SERVICE PROCEDURES Rinse Solenoid Valve Repair Parts Kit Vacuum Breaker Repair Parts Kit PARTS SECTION Standard Parts...

  • Page 6: Specification Information

    SECTION 1: SPECIFICATION INFORMATION...

  • Page 7: Specifications

    NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 8: Dimensions

    NOTE: All vertical dimensions are +/- 1/2” due to adjustable feet. 29 3/4” 32 1/4” 8 3/8” 25 1/4” 24 7/8” 75 1/4” 67” 61” 56 5/8” 34” 9 3/4” 6 3/8” 15” 22 1/2” ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 9: Table Dimensions

    CORNER INSTALLATION 20 1/2” 2 1/4” OPENING 4” 25 1/4” MIN. 3/4” 1 1/2” ROLL TABLE DIMENSIONS 20 1/2” CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 25 1/4” ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 10: Installation/Operation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...

  • Page 11: Installation Instructions

    UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss- ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact your Ecolab rep- resentative immediately to have the missing item shipped to you.

  • Page 12: Electrical Installation Instructions

    Shut off the service breaker and mark it as being for the dishmachine. Advise all personnel of any problems and of the location of the service breaker. Incoming Power Connection Replace the control box cover and tighten the screws. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 13: Operation Instructions

    Note: Water must be in the sump while the machine is running to avoid running the pump dry and causing damage to the pump seal. If the water level is not at the level noted above it will require adjustment. Check to ensure that the recommended water pres- ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 14 A. At the end of mealtime, move the “OFF/ON” switch to the “OFF” position. B. Open doors and manually remove drain stopper to drain the unit. C. Remove and clean upper and lower wash arms. D. Remove and clean the sump strainer. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 15: Timer Programming Instructions

    Any changes to parameters will be saved when the programming mode is automati- cally exited. The wash and drain settings are not adjustable. All time adjustments are in seconds. Refer to the chart on the next page for the adjustable outputs. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 16 TIMER PROGRAMMING INSTRUCTIONS FOR (FOR INSTALLATION TECHNICIAN ONLY) Please note that options A, B, C, G and H are not adjustable outputs. Timer Programming Board Time in seconds. FILL DETERGENT RINSE AID ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 17 SECTION 3: PREVENTATIVE MAINTENANCE...

  • Page 18: Preventative Maintenance

    Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub. You may wish to contact your Ecolab representative in order to learn more about how your water hardness will effect the per- formance of your machine.
  • Page 19 SECTION 4: TROUBLESHOOTING...

  • Page 20: Common Problems

    1. Loose wire connection. Verify that all wire connections are tight. 2. Drain hole may be obstructed. Remove the obstruction. 3. Drain rod bent or binding. Repair the rod, or replace as necessary. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 21 Replace the wash relay. 3. Faulty timer. During wash check voltage between yellow and red wires. If no voltage check wires and connectors for continuity, if okay, replace timer. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 22 2. Faulty timer. During fill, measure the voltage between the ORANGE/BLACK and RED wires and BLACK/YELLOW and RED wires. If it reads 120 volts, timer is okay. If there is no voltage check wires and connector for continuity, if okay replace timer. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 23: Service Procedures

    SECTION 5: SERVICE PROCEDURES...

  • Page 24: Rinse Solenoid Valve Repair Parts Kit

    The actual maintenance steps, however, apply to located in the section entitled “Preparation” have been per- any Parker style solenoid valve found on a Ecolab dishma- formed. Power must be secured to the machine at the service chine.
  • Page 25 6. Remove the wire nuts from the wires and separate them. bly. Only use the pipe wrench enough to where you can spin the valve bonnet off with your hand. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 26 This will help ensure that your valve remains leak-free in the future! Diaphragm showing (1) pilot port and (2) extension hole ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 27 Part number 04810-100-53-00 (3/4”, 110 Volt) screen should be taken and rinsed out to remove any debris Part number 04810-100-03-18 (3/4”, 230 Volt) fouling it. View inside the solenoid valve body ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 28: Vacuum Breaker Repair Parts Kit

    If you have a machine with a different Ecolab offers repair kits for replacing some of the style of vacuum breaker, contact your Ecolab representative wear items associated with vacuum breakers which will allow about replacement components.
  • Page 29 Ecolab representative. SPECIAL PARTS To order the kit with components and instructions: Components of 1/2” Repair Kit 06401-003-06-23 Components of 3/4” Repair Kit 06401-003-06-24 Examining the plunger seating surface ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 30: Parts Section

    SECTION 6: PARTS SECTION...

  • Page 31: Standard Parts

    NUT HEX 5/16-18 05310-275-01-00 NUT HEX 3/8-16 05310-276-01-00 NUT LOCK 4-40 NUT LOCK 6-32 05310-373-03-00 NUT LOCK 8-32 05310-272-02-00 NUT LOCK 10-32 05310-373-02-00 NUT LOCK 10-24 05310-373-01-00 NUT LOCK 1/4-20 05310-374-01-00 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 32 TERMINAL FEMALE 1/4" 14-8GA TERMINAL FEMALE 1/4" 16-14GA TERMINAL FEMALE 1/4" 22-18GA CONNECTOR BUTT SPLICE 16-14GA CONNECTOR BUTT SPLICE 22-18GA TERMINAL SPADE #8HOLE 16-14GA TERMINAL SPADE #8HOLE 22-16GA TERMINAL SPADE #10HOLE 14-16GA ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 33 CHECK VALVE, ELBOW, RINSE LINE RINSE INJECTOR CHECK VALVE KIT PICK-UP TUBE STIFFENER 05700-002-66-49 CLAMP, HOSE 7/32-5/8" 05700-000-35-06 CLAMP, HOSE 5/16-7/8" 04730-011-36-05 CLAMP, HOSE 11/16-1.5" CLAMP, HOSE 7/8-2.75" 04730-719-01-37 CLAMP, HOSE 4.75-6.5" 04730-011-34-90 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 34: Chemical Feeder Pump Assembly

    Motor, 14 RPM 24V Ecolab No.: 85017119 Rinse Aid Feeder Pump Roller, Black Mfg. No.: 05700-011-76-41 04320-011-63-33 04320-111-65-27 Tube, Small 7/32” (Use with the black roller.) 05700-011-65-21 3/8” Sight Tube 05700-111-35-33 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 35: Solenoid Valve Repair Kit

    Screw the bonnet assembly snugly down on the body assembly. Possible Problems: Hole #2 Pilot port extension Clogged. #1 clogged. Clean Pass heated hole. straight pin through hole. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 36: Vacuum Breaker Repair Kit

    Components of 3/4” Repair Kit 06401-003-06-24 Body 1/2” Complete Vacuum Breaker Assembly 04820-003-06-13 3/4” Complete Vacuum Breaker Assembly 04820-002-53-77 1/4” Complete Vacuum Breaker Assembly 04810-011-51-62 3/8” Complete Vacuum Breaker Assembly 04820-002-75-73 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 37: Control Box Assembly

    SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY * Represents an item not visible. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 38 Fitting, 3/4” 45 Deg Plastic 05975-011-47-74 Other parts not shown: Leg, Control Box 05700-011-33-71 Screw, 1/4”-20 x 2-3/4” Hex Head 05305-274-13-00 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 39: Hood Assembly

    SECTION 6: PARTS SECTION HOOD ASSEMBLY & ASSOCIATED PARTS Hood Weldment 05700-003-24-20 Cantilever Arm Support Bracket 05700-031-88-00 Wear Button, 1/2” Dia. 3 per Bracket 05700-011-88-01 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 40: Frame & Tub Assemblies

    Hose, 3/8" I.D. x 5/8" O.D. x 14" Long 05700-002-04-40 Brace, Frame Weldment 05700-002-14-62 Clamp, Mini 7/16" - 25/32" 04730-011-36-05 Elbow, 90° 3/8" x 1/8" Frame Weldment 04730-002-18-96 05700-002-08-34 Bullet Feet 05340-108-01-03 Brace, Lower Frame Weldment 05700-002-12-72 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 41: Motor & Pump Assembly

    06105-003-25-21 Shim Kit Pump Casing 05700-002-82-58 05700-002-85-02 Case Capscrew 05305-002-81-88 Mechanical Seal 05330-002-34-22 Other parts not shown. Drain Plug 04730-002-81-89 Case O-Ring 05330-002-81-83 Seal Plate Impeller Assembly 05700-002-81-87 05700-002-81-86 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 42: Booster Tank Assembly

    Heater Element, 14 KW 208 Volt 04540-002-48-99 Heater Element, 14 KW 240 Volt 04540-002-49-00 Heater Gasket 05330-011-47-79 Heater Cover Weldment 05700-002-08-45 Heater Cover Gasket 05700-002-52-57 Pin, Hairpin Cotter 05315-002-15-39 Thermostat, Rinse 05930-003-06-48 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 43: Drain Motor Assembly

    05311-173-02-00 Screw, 6-32 x 7/8" Phillips Round Head 05305-171-10-00 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 Bushing, Snap 05975-210-03-00 Grommet, Rubber 05325-011-46-73 Drain Link (Shown on previous page.) 05700-002-09-24 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 44: Cantilever Arm/Door Assemblies

    SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 10, 11, 12 24, 18 23, 18 15, 16 17, 22 21, 25 19, 11, 12 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 45 Door Only, Left Side 05700-002-20-08 Door Assembly, Left Side with Door Guides 05700-003-05-37 Bracket, Cantilever Arm Support 05700-031-88-00 Wear Button, 1/2" Dia. UHMW 05700-011-88-01 * Represents an item not shown. ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 46: Incoming Plumbing Assembly

    Union, 1/2" C to C 04730-412-05-01 Copper Tube, 1/2" x 3" 05700-001-05-21 Elbow, 1/2" C to C, 90° 04730-406-01-01 Valve, Ball 04820-100-15-00 Adapter, CU x Male, 1/2" Copper 04730-401-03-01 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 47: Outlet Plumbing Assembly

    05700-002-76-98 Copper Tube, 1/2” x 15 13/16” 05700-002-76-97 Copper Tube, 1/2” x 15 13/16” 05700-002-76-96 Copper Tube 05700-002-77-25 Copper Tube 05700-001-05-21 Elbow, 1/2”, 90° Copper F to F 04730-406-32-01 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 48: Wash/Rinse Arms/Manifold Assemblies

    DETAIL “A” Rinse Injector Gasket FINAL RINSE ARMS & MANIFOLD 05330-111-42-81 2, 3 8, 16 5, 9 8, 16 2, 3, 18 DETAIL “B” 15, 7 WASH ARMS & MANIFOLD ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 49 Bearing, Rinse Head 03120-002-72-24 Wash Arm End Cap 05700-011-35-92 Nut, P/P For 1/8" Tubing 04730-011-59-45 Fitting, Outlet Elbow 04820-111-51-18 Check Valve 04820-111-51-14 Fitting, 1/4” Imperial Brass 05310-924-02-05 Thermostat Probe Adapter 05700-002-29-75 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 50: Inner Tub Components

    Rack Assembly 05700-002-01-01 Screw, 10-24 x 1/2” Long 05305-173-18-00 Rack Guide 05700-001-28-19 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Drain Stopper Weldment 05700-002-08-44 Sump Strainer Weldment 05700-002-11-63 Drain Stopper 05700-121-35-54 ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...
  • Page 51 SECTION 7: ELECTRICAL SCHEMATCS...

  • Page 52: Electrical Schematics

    SECTION 7: ELECTRICAL SCHEMATICS ES-2000HT, INTL (380 VOLT, 50HZ, THREE PHASE) ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 53: Interconnect Diagram

    SECTION 7: ELECTRICAL SCHEMATICS INTERCONNECT DIAGRAM ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

  • Page 54: Label Diagram

    SECTION 7: ELECTRICAL SCHEMATICS LABEL DIAGRAM ES-2000HT INTL Installation & Operation Manual 7610-003-24-90 Issued: 07-10-2006 Revised: N/A...

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