Ecolab OMEGA 5E Installation & Operation Manual
Ecolab OMEGA 5E Installation & Operation Manual

Ecolab OMEGA 5E Installation & Operation Manual

Chemical sanitizing dishmachine

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CHEMICAL SANITIZING DISHMACHINE
Manufactured in the United States by:
INSTALLATION & OPERATION MANUAL
FOR ECOLAB MODEL:
OMEGA 5E
www.ecolab.com
October 4, 2007
P/N 7610-003-28-32 (Revision A)

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Summary of Contents for Ecolab OMEGA 5E

  • Page 1 CHEMICAL SANITIZING DISHMACHINE Manufactured in the United States by: INSTALLATION & OPERATION MANUAL FOR ECOLAB MODEL: OMEGA 5E www.ecolab.com October 4, 2007 P/N 7610-003-28-32 (Revision A)
  • Page 3 DATE 04-02-2007 Release to production. 08-20-2007 Corrected dimension from 38” to 39”. 30, 35 08-27-2007 Added two Ecolab numbers. Removed total cycle time of 130. 2, 7 09-07-2007 Corrected booster heater cover to say control box cover. 10-04-2007 7934 Changed cover on power junction box.
  • Page 4 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL OMEGA-5E Omega 5E - Chemical sanitizing, electrically-heated dishmachine Model: Serial No.: Installation Date: Service Rep. Name: Phone No.:...
  • Page 5 Switch Panel Assembly Tub Assembly Frame & Motor Assembly Pump and Motor Assembly Booster Tank Assembly Incoming Plumbing Assembly Door Components Front Panel Assembly Retrofit Kit, Switch Box Assembly VII. ELECTRICAL DIAGRAMS OMEGA 5E (115 Volt, 60 Hz, Single Phase)
  • Page 6 SECTION 1: SPECIFICATION INFORMATION...
  • Page 7: Specifications

    NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: 09-07-2007...
  • Page 8: Dimensions

    (991 mm) 21 1/4 (540 mm) 12 1/4 7 3/4 (311 mm) (197 mm) 3 (76 mm) (432 mm) 6 (152 mm) 6 3/4 (171 mm) 21 1/4 (540 mm) Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: 08-20-2007...
  • Page 9 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...
  • Page 10 However, rough handling by carriers or others may damage the unit while in transit. If this situation does occur, do not return the unit to Ecolab; instead contact the carrier and ask them to inspect the damage to the unit and to com- plete an inspection report.
  • Page 11: Electrical Installation Instructions

    NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 12: Operation Instructions

    (20 ±5 PSI is required). If the water pressure is correct then the fill valve cam will need adjustment. Use the following steps to adjust the cam. A. Turn power off at the machine circuit breaker. B. Open control box cover Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: 09-07-2007...
  • Page 13 A. At the end of mealtime, move the “ON/OFF” switch to the “OFF” position. B. Open doors and manually remove drain stopper to drain the unit. C. Remove and clean upper and lower wash arms. D. Remove and clean the sump strainer. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 14: Chemical Dispensing Equipment

    TO PREPARE PUMPS FOR OPERATION The OMEGA 5E dishmachines are supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.
  • Page 15: Cam Timer Operation

    The adjustment for sanitizer volume must be made with the right side of the cam. To increase the volume the notch should be increased or to decrease the amount of sanitizer the notch should be closed slightly in increments until the correct level is reached. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 16 CAM 8: Cam 8 is an adjustable cam and is not used. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 17 SECTION 3: PREVENTATIVE MAINTENANCE...
  • Page 18 Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub. You may wish to contact your Ecolab representative in order to learn more about how your water hardness will effect the per- formance of your machine.
  • Page 19 SECTION 4: TROUBLESHOOTING...
  • Page 20 2. Verify that chemical concentrations for detergent are correct for the given water conditions. 3. Verify that none of the wash or rinse arms have clogged nozzles. 4. Ensure that the unit is filling to the correct water level. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 21 SECTION 5: SERVICE PROCEDURES...
  • Page 22 Before beginning any machine. The actual maintenance steps, however, apply to step that involves working with wiring, ensure that the steps any Parker style solenoid valve found on a Ecolab dishma- located in the section entitled “Preparation” have been per- chine.
  • Page 23 6. Remove the wire nuts from the wires and separate them. bly. Only use the pipe wrench enough to where you can spin the valve bonnet off with your hand. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 24 This will help ensure that your valve remains leak-free in the future! Diaphragm showing (1) pilot port and (2) extension hole Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 25 Ecolab No.: 96580683 fouling it. Mfg. No.: N/A 3/4” 110/240 Volt Solenoid Valve Complete Assembly Ecolab No.: 85260511 Mfg. No.: N/A View inside the solenoid valve body Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 26 SECTION 6: PARTS SECTION...
  • Page 27 88422068 NUT HEX 3/8-16 05310-276-01-00 88429121 NUT LOCK 4-40 88460050 NUT LOCK 6-32 05310-373-03-00 88429105 NUT LOCK 8-32 05310-272-02-00 88460068 NUT LOCK 10-32 05310-373-02-00 88429063 NUT LOCK 10-24 05310-373-01-00 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 28 TERMINAL FEMALE 1/4" 22-18GA 83101022 CONNECTOR BUTT SPLICE 16-14GA 83101014 CONNECTOR BUTT SPLICE 22-18GA 83102152 TERMINAL SPADE #8HOLE 16-14GA 83102129 TERMINAL SPADE #8HOLE 22-16GA 96570221 TERMINAL SPADE #10HOLE 14-16GA Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 29 96572573 PICK-UP TUBE STIFFENER 05700-002-66-49 87301149 CLAMP, HOSE 7/32-5/8" 05700-000-35-06 87301131 CLAMP, HOSE 5/16-7/8" 04730-011-36-05 96020078 CLAMP, HOSE 11/16-1.5" 87301362 CLAMP, HOSE 7/8-2.75" 04730-719-01-37 87301503 CLAMP, HOSE 4.75-6.5" 04730-011-34-90 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 30: Chemical Feeder Pump Assembly

    Ecolab No.: 96030317 Ecolab No.: 85016079 Mfg. No.: 04320-011-63-33 Mfg. No.: 05700-011-65-21 1/4” Sight Tube Ecolab No.: 92001017 Mfg. No.: N/A 3/8” Sight Tube Ecolab No.: 96569496 Mfg. No.: 05700-111-35-33 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 31: Solenoid Valve Repair Parts

    Screw the bonnet assembly snugly down on the body assembly. Ecolab No.: 85260511 Mfg. No.: 04810-100-53-00 Possible Problems: Hole #2 Pilot port extension Clogged. #1 clogged. Clean Pass heated hole. straight pin through hole. Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 32: Vacuum Breaker Repair Parts

    Mfg. No.: 04810-011-51-62 1/4” Complete Vacuum Breaker Assembly Bottom Inlet & Outlet Ecolab No.: 85242000 Mfg. No.: N/A 3/8” Complete Vacuum Breaker Assembly Ecolab No.: 85242527 Mfg. No.: 04820-002-75-73 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 33: Control Box Assembly

    SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY 9, 10 Normal/Delime Rinse Aid/Detergent Sanitizer 11, 27 11, 27 12, 13, 28 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 34 SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY 16, 27 17, 28 18, 27 17, 28 24, 27 25, 26, 27 22, 23 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 35 Locknut, 6-32 S/S Hex with Nylon Insert 88460050 05310-373-03-00 Harness, Wash Pump 96633534 05700-003-35-34 Harness, Drain Solenoid 96633536 05700-003-35-36 Harness, Peri-pump 96633535 05700-003-35-35 Conduit, 1/2” x 17” 96633336 05700-003-35-49 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: 08-27-2007...
  • Page 36: Peripump Box Assembly

    05700-002-52-34 Tubing, 1/4’’ OD x 60” Long, White See Page 24 05700-002-52-33 Tubing, 1/4’’ OD x 60” Long, Red See Page 24 05700-011-63-18 Terminal Board (Not Shown) 96030424 05940-001-97-91 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 37: Electrical Connection Box Assembly

    Decal, Power Connection 96028402 09905-011-47-64 Decal, Warning to Disconnect Power 96039821 09905-100-75-93 Screw, 10-32 x 1/2’’ Long, Phillips Trusshead 05305-011-39-36 Decal, Copper Conductors Only 96021365 09905-011-47-35 Cover, Solenoid Box 96634672 05700-003-46-72 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: 10-04-2007...
  • Page 38: Frame Assembly

    Locknut, 1/4”-20 S/S Hex with Nylon Insert 88429113 05310-374-01-00 Nut, Hex 1/4”-20 88420104 05310-274-01-00 Booster Mounting Plate Weldment 05700-002-51-93 Bracket, Temperature Gauge 96631453 05700-003-14-53 Bolt, 1/4”-20 x 1/2” Long 88020433 05305-274-02-00 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 39: Hood Assembly

    05700-021-71-18 Locknut, 10-24 with Nylon Insert 88429063 05310-373-01-00 Clamp, Pipe 5/8” 87301149 05700-000-35-06 Rack Rail Weldment 96040001 05700-002-45-67 Washer, 1/4”-20 I.D. 88530589 05311-174-01-00 Gasket, Side Panel (5.3 Feet) 05700-003-35-51 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 40: Switch Panel Assembly

    05945-504-06-18 Light, Red 83630392 05945-504-07-18 Decal, Switch Panel 96630863 09905-003-08-63 Fitting, .25-.546 96039110 05975-011-65-51 Plug, 3/4” hole 83115002 04730-011-60-21 Locknut, 10-24 with Nylon Insert 88429063 05310-373-01-00 Washer, #10 05311-173-02-00 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: 08-27-07...
  • Page 41: Tub Assembly

    SECTION 6: PARTS SECTION TUB ASSEMBLY Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 42 05700-003-35-88 Drain Solenoid, 115V 83999078 04810-200-11-00 Locknut, 10-24 with Nylon Insert 88429063 05310-373-01-00 Decal, Warning 96039821 09905-100-75-93 Solenoid Box Cover 96633025 05700-003-30-25 Fitting, Thermometer Bulkhead (Not Shown) 96631001 05700-003-10-01 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 43: Frame & Motor Assembly

    SECTION 6: PARTS SECTION FRAME AND MOTOR ASSEMBLY See Motor Assembly Page See Plumbing Assembly Page See Booster Assembly Page See Frame Assembly Page Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 44 88530589 05311-174-01-00 Hose Clamp, 13/16 TO 1 1/2” 96020292 04730-719-06-09 Hose Clamp, 1 1/16” to 2 1/4” 96020417 04730-719-18-00 Close Nipple, 1/2” Brass 85141208 04730-207-15-00 Gauge, Thermometer 96021316 06685-111-68-48 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 45: Pump And Motor Assembly

    Ecolab No.: 96582190 Mfg. No.: 05700-002-55-52 Nut, Hex 3/8”-16 S/S Ecolab No.: 88422068 Mfg. No.: 05310-276-01-00 Bolt, 3/8” x 3/4” Long Hex Head Ecolab No.: N/A Mfg. No.: 05306-011-71-60 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 46: Booster Tank Assembly

    96039847 05700-002-39-07 Decal, Warning, Disconnect Power 96039821 09905-100-75-93 Screw, 10-32 x 3/8” 88120878 05305-173-12-00 Fitting, 1/2” NPT x 90 Deg. Elbow 96633532 05975-003-35-32 Nut, 1/2” NPT Nylon 96633533 05975-003-35-33 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 47: Incoming Plumbing Assembly

    Union, 1/2’’, Copper to Copper 85726081 04730-412-05-01 Elbow, 607, 1/2’’ Copper to Copper Buy Locally 04730-406-01-01 Tube, Copper, 1/2’’ x 4 1/4’’ Long Buy Locally 05700-001-01-60 Elbow, 90° (CU to MSPS) 85634442 04730-406-32-01 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 48 Locknut, 6-32 S/S Hex with Nylon Insert 88460050 05310-373-03-00 Locknut, 1/4”-20 S/S Hex with Nylon Insert 88429113 05310-374-01-00 Nut, Hex 1/4”-20 S/S 88420104 05310-274-01-00 Bolt, 1/4”-20 Eye, S/S 05306-002-55-59 Spring, Door 96583489 05340-011-44-58 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 49: Front Panel Assembly

    Magnet Switch Bracket 1 per machine Ecolab No.: 96021472 Mfg. No.: 05700-021-71-18 ITEM DESCRIPTION ECOLAB No. Mfg. No. Complete Panel Assembly 05700-003-09-53 Panel Weldment 96630954 05700-003-09-54 Handle 96031075 05340-001-96-30 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 50: Retrofit Kit, Switch Box Assembly

    Decal, Warning - Disconnect Power 96039821 09905-100-75-93 Locknut, 10-24 with Nylon Insert 88429063 05310-373-01-00 Gasket, Top Switch Box (Not shown) 96633598 05700-003-36-26 Gasket, Side Switch Box (Not shown) 96633598 05700-003-36-27 Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 51 SECTION 7: ELECTRICAL SCHEMATICS...
  • Page 52 SECTION 7: ELECTRICAL SCHEMATICS OMEGA 5E 115V, 50/60 HERTZ, SINGLE PHASE Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...
  • Page 53 SECTION 7: ELECTRICAL SCHEMATICS TIMING CHART Omega 5E Installation & Operation Manual 7610-003-28-32 Issued: 04-03-2007 Revised: N/A...

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