CBE 230 Installation, Operation & Maintenance Instructions Manual
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CBE 230 Installation, Operation & Maintenance Instructions Manual

Auger packer
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Customer Name
Project#: INPAK SYSTEMS/CERTIS USA
Customer PO#: 0130369-3
Serial#: 140726
Model: 230 Auger Packer/ Certis USA Project
Controller: Avery ZM405
Electrical Controls: 220/440/ other_
Electrical Motors:
Air Requirements:
Special Features: CLASS 2, Division 2, Group 2 Electrical
230 Series Auger Packer
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  • Page 1 Customer Name Project#: INPAK SYSTEMS/CERTIS USA Customer PO#: 0130369-3 Serial#: 140726 Model: 230 Auger Packer/ Certis USA Project Controller: Avery ZM405 Electrical Controls: 220/440/ other_ Electrical Motors: Air Requirements: Special Features: CLASS 2, Division 2, Group 2 Electrical 230 Series Auger Packer...
  • Page 2 CBE 230 AUGER PACKER Safety - Installation - Operation - Maintenance _________________________________________________________________ 230 Series Auger Packer 2 OF 115...

  • Page 3: Table Of Contents

    BAG CLAMP ASSEMBLY ............................24 INFLATABLE VALVE BAG SEAL ..........................24 BAG CHAIR ASSEMBLY .............................. 24 DUST COLLECTOR ASSEMBLY ..........................25 PNEUMATIC CONTROLS ............................25 ELECTRICAL CONTROL ............................. 25 ATTACHMENTS AND OPTIONAL FEATURES ...................... 26 230 Series Auger Packer 3 OF 115...
  • Page 4 GENERAL TROUBLESHOOTING ..........................48 TROUBLESHOOTING GUIDE ............................. 48 ILLUSTRATED PARTS ..............................53 CHAPTER 10 ..................................67 465 CONTROLLER U ’ UIDE ................E RROR OOKMARK NOT DEFINED SCHEMATICS & DRAWINGS ............................ 109 GENERAL ARRANGEMENT DRAWING........................ 112 230 Series Auger Packer 4 OF 115...

  • Page 5: Foreward

    The purpose of this section is to alert operating and maintenance personnel to the possible dangers of this type of equipment. Serious injury and/or equipment damage could result from not heeding these safety precautions. If any clarification is required -- ASK US. 230 Series Auger Packer 5 OF 115...

  • Page 6: Warnings

    Stop machine and disconnect power before servicing or repairing. Follow all LOCK OUT / TAG OUT PROCEDURES when performing maintenance and adjustments on this equipment. A disconnect is provided that has a place for LOCKOUT. 230 Series Auger Packer 6 OF 115...
  • Page 7 Keep fingers, hands, feet, etc. out of path of pneumatically operated components. Safety glasses should be worn in equipment area. Follow the safety regulations for your plant. ALWAYS USE GOOD JUDGEMENT! 230 Series Auger Packer 7 OF 115...
  • Page 8 Before you begin production AND as you continue working daily with the machine, these points should be observed for continuous service. Service parts such as belts, stuffing box material, bearings, gears, fill spouts, etc. are available for replacement and stock supplies through Choice Bagging Equipment. 230 Series Auger Packer 8 OF 115...

  • Page 9: Electrical Noise Considerations

    Logic memory alteration presents the most significant potential problem in that it may, in some cases, result in improper machine operation. Both register and momentary I/O failures normally result only in nuisance failures such as operation in the wrong mode, machine glitches or incorrect/non-existent error messages. 230 Series Auger Packer 9 OF 115...

  • Page 10: Grounding Recommendations

    PLC with power from a voltage regulating transformer. Use of this type of transformer will provide normal voltage to the devices and keep current within normal range. 230 Series Auger Packer 10 OF 115...

  • Page 11: Recommended 230 Spare Parts List

    RECOMMENDED 230 SPARE PARTS LIST Description Part Number LOAD CELL 104-009 SOLENOID VALVE 105-020 SOLENOID VALVE ADAPTER 105-020A SOLENOID CONNECTOR CORD FOR AC 105-049 SOLENOID CONNECTOR CORD FOR DC 1050409 BAG CLAMP CYLINDER 101-001 BAG CLAMP TIP 119724 ROD EYE...

  • Page 12: Chapter 1

    CHAPTER 1 RECEIPT OF EQUIPMENT 230 Series Auger Packer 12 OF 115...

  • Page 13: Receipt And Inspection

    The Model 230 Auger packer uses a load cell scale weighing unit. It is important to make certain that the load cell and components being suspended are free from side friction.

  • Page 14: Solenoids / Pneumatics

    These collars and bands are available from Choice Bagging Equipment; however they are not supplied with the equipment. If you would like to order, you may reach our parts department at 512-352-3694. 230 Series Auger Packer 14 OF 115...

  • Page 15: Chapter 2

    CHAPTER 2 INSTALLATION 230 Series Auger Packer 15 OF 115...

  • Page 16: Installation Procedures

    Connect the weighing system’s load cell cable per the electrical schematic. NOTE: To avoid the effects of electrical noise on the weighing system, avoid routing load cell cables near any high voltage source. 230 Series Auger Packer 16 OF 115...

  • Page 17: Finalization Of Installation

    All gear reducers are sealed. They are factory sealed to ensure proper operating temperature and prolonged life. Check air pressure at all regulators and set per the pneumatic schematic. (OPTIONAL) Fill all the air lubricator reservoirs if equipped. All cylinders and solenoids don’t require lubrication). 230 Series Auger Packer 17 OF 115...

  • Page 18: Chapter 3

    CHAPTER 3 OPERATION 230 Series Auger Packer 18 OF 115...

  • Page 19: Principle Of Operation

    PRINCIPLE OF OPERATION An auger feed assembly is the main feature of the Model 230 Auger Packer. The auger housing receives bulk product from a surge bin and supplies a steady stream into the bag utilizing a flighted auger screw.

  • Page 20: Phase Two

    If machine is equipped with a bulk only feature the auger will never go into a slow speed. It will continue at the fast speed all the way thru the entire filling cycle. 230 Series Auger Packer 20 OF 115...

  • Page 21: Chapter 4

    CHAPTER 4 COMPONENT DESCRIPTION 230 Series Auger Packer 21 OF 115...

  • Page 22: Main Frame Assembly

    The CBE 230 Consists of the Following Assemblies: MAIN FRAME ASSEMBLY The main frame assembly consists of a rigid steel frame and a hinged motor base plate. The motor base plate has threaded rod adjustment to allow for V-belt tensioning and the hinge side of the motor base is adjustable to accommodate a wide range of motor sizes.

  • Page 23: Auger Barrel Housing

    Since the air cannot escape past the seals, it slowly bleeds into the auger barrel. This creates a positive pressure into the auger barrel, therefore preventing the escape of product. (Regulator should be set at 2-3 PSI) 230 Series Auger Packer 23 OF 115...

  • Page 24: Inlet Hopper Assembly

    The vibratory bag settlers are used to settle and distribute product in the bag during the filling process. Both 230 Series Auger Packer 24 OF 115...

  • Page 25: Dust Collector Assembly

    In addition to the drive motor, motor starter and weight controller, a variety of limit switches, proximity switches, etc. may be used throughout the system to control various functions as required. 230 Series Auger Packer 25 OF 115...

  • Page 26: Attachments And Optional Features

    Auger quick change feed system  Auto Start switch- will start the fill cycle when the bag is placed on the filling spout  Drop door for easy cleanout  BA Dust Hood  Casters 230 Series Auger Packer 26 OF 115...

  • Page 27: Chapter 5

    CHAPTER 5 Startup Instructions & Adjustments 230 Series Auger Packer 27 OF 115...

  • Page 28: Pneumatic Adjustments

    The CBE 230 is an automatic packer. The operator is required to put an empty bag on the filling spout and press the Start push button after the empty bag is in place. The Start, Stop and E-Stop Push Button enclosure is located on the front of the packer.

  • Page 29: Bag Seal Regulator

    On the air purge stuffing box, there are controls. There is a pilot valve and a regulator. The regulated pressure should be 0-5 PSI. If excessive air is used you will fluidize your product and you may have a hard time getting it into the bag. 230 Series Auger Packer 29 OF 115...

  • Page 30: Mechanical Adjustments

    When the auger is aligned, put the bearings back together Re-install all belts Re-tighten motor Adjust the position of the filling tube cutoff assembly so that it is centered around the auger with equal clearance on all sides. 230 Series Auger Packer 30 OF 115...

  • Page 31: Bag Chair Position

    Settling during the Bulk Cycle only – In this mode the controller has to have bulk and dribble feature. When the bulk set point (setpoint 1) is reached the settler will stop and drop down. 230 Series Auger Packer 31 OF 115...

  • Page 32: Maintenance, Lubrication, & Adjustments To Motovibrator

    These measurements must be done before starting up the plant. It is also compulsory to use suitable devices for personal protection and train operators as specified by L.D. 626. 230 Series Auger Packer 32 OF 115...

  • Page 33: Maintenance

    Do not mix different types of grease even if they have similar features. An excessive amount of grease may overheat the bearings and thus damage them. 230 Series Auger Packer 33 OF 115...

  • Page 34: Chapter 6

    CHAPTER 6 Non-Influencing Fill Spout 230 Series Auger Packer 34 OF 115...

  • Page 35: Non-Influencing Spout

    Maintenance should NEVER be performed with electrical power connected to the machine. COMPONENTS OF A NON-INFLUENCING SPOUT Outer Spout Tip Wire retainer Outer spout Inner spout Inner Spout retainer ring Isolator seal 230 Series Auger Packer 35 OF 115...

  • Page 36: Changing The Isolator Seal On An Existing Non-Influencing Spout Assembly

    4 nuts, just enough that you can move it. Move it the direction required and retighten nuts. Recheck alignment and redo until you have clearance. Once proper clearance between the two spouts has been established, take the seal and roll it over onto the outer spout. 230 Series Auger Packer 36 OF 115...

  • Page 37: Detailed Layout Of Components Of The Assembly

    This completes the installation. See drawing detail “A” of the spout tip. DETAILED LAYOUT OF COMPONENTS OF THE ASSEMBLY 3. Outer spout 4. Inner ring 5. Isolator seal 6. Outer retainer wire Inner retainer wire 230 Series Auger Packer 37 OF 115...

  • Page 38: Chapter 7

    CHAPTER 7 PLC & TIMER ADJUSTMENTS 230 Series Auger Packer 38 OF 115...

  • Page 39: Plc & Timer Adjustments

    When done press the OK key again and numbers will be solid and flash white. Press the Escape key to return to menu and using the up / down arrows scrolling back to the CBE screen. 230 Series Auger Packer...

  • Page 40: Plc

    The on delay function is used to allow material to get into the bag, before the bag densification system comes on. It is adjusted in second increments. Factory setting is 10 seconds. This function is used to help densify the material in the bag as it is filling. 230 Series Auger Packer 40 OF 115...

  • Page 41: Chapter 8

    CHAPTER 8 MAINTENANCE 230 Series Auger Packer 41 OF 115...

  • Page 42: General Maintenance

    GENERAL MAINTENANCE The CBE 230 is designed to be operated and maintained by the user. It is suggested that operation and maintenance personnel study and thoroughly understand the function and working relationship of each part before any adjustment, maintenance, or troubleshooting is performed.

  • Page 43: Maintenace Guide

    Check for proper belt tension. ½” deflection is required. Adjust as required.  Check for deterioration and/or cracking. Replace as required. SHEAVES  Check for excessive wear. Replace as required.  Check alignment. Align as required, top sheave to button. 230 Series Auger Packer 43 OF 115...
  • Page 44 Check packing material for cleanliness. Replace as required. BAG CLAMP ASSEMBLY PIVOTS  Check for excessive wear. Replace as required. PADS  Check for excessive wear. Replace as required.  Check for excessive pressure on the spout. Adjust as required. 230 Series Auger Packer 44 OF 115...
  • Page 45 Check for loose/broken wires or components. Tighten or replace as required.  Blow off any excessive build-up of product/dust.  Make sure all J-Boxes are closed when not being worked on. Control Panels 230 Series Auger Packer 45 OF 115...

  • Page 46: Maintenance Tips

    It is not necessary daily, but should be checked to make sure material is not leaking out the box. AUGER Check auger frequently for smooth operation. Check to see if it is warped or bent. Movement, noise or vibrations are indications of problems. 230 Series Auger Packer 46 OF 115...

  • Page 47: Chapter 9

    CHAPTER 9 TROUBLESHOOTING 230 Series Auger Packer 47 OF 115...

  • Page 48: General Troubleshooting

    If off-weights occur, and it appears that the packer is functioning properly, it is suggested that the bag size be checked, as 230 Series Auger Packer 48 OF 115...
  • Page 49 Check to make sure the inner and outer spout is not touching Check for build of material between the inner and outer fill spouts restricting movement of the scale. Restricting scale movement will cause erratic weights. 230 Series Auger Packer 49 OF 115...
  • Page 50 Look for worn out bearing that may cause bending of the auger. Issue: Motor keeps tripping out- Possible Cause: Overload Check size and setting of overload and compare to motor plate. Adjust as needed. Possible Cause: Low voltage Check incoming line voltage. 230 Series Auger Packer 50 OF 115...
  • Page 51 Possible Cause: Bad bearing- Inspect and replace as needed. Possible Cause: Auger out of alignment Verify auger is aligned and centered on fill spout and nozzle. Possible Cause: Lack of lubrication- Lubricate or Replace as required 230 Series Auger Packer 51 OF 115...
  • Page 52 Possible Cause: Damaged bearing- Replace bearing Possible Cause: Loose bearing- Tighten or Replace as required Bearings Issue: Frozen bearing Replace bearing. Issue: Damaged or worn bearing- Replace bearing Issue: Dry bearing- Replace bearing 230 Series Auger Packer 52 OF 115...

  • Page 53: Illustrated Parts

    ILLUSTRATED PARTS 230 Series Auger Packer 53 OF 115...
  • Page 54 Universal Main Frame (2000) 101-311 Universal Bag Post 104-009 Load Cell; 500 lb. S-Type 104-077 Male 1/2-20 Rod Eye 104-078 Rod Eye Mounting Block For S Load Cell 101-345 1/4-20 X 10.5" Stud 230 Series Auger Packer 54 OF 115...
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  • Page 57 CBE 465 FILLER CONTROLLER ASSEMBLY CBE 104-800 Item Part # Part Description 101-338 Indicator Mounting Bracket 104-040 465 Controller NOT SHOWN 104-041 Control Board for 465 NOT SHOWN 109-012 End Anchors 109-013 Terminal 109-014 Grounding Terminal NOT SHOWN 109-019 End Barrier...
  • Page 58 UNIVERSAL TILTING (NON-POWERED) BAG CHAIR ASSEMBLY CBE 106-200 Item PART NUMBER DESCRIPTION 145093 BAG CHAIR PIVOT PIN 145095 UNIVERSAL BAG CHAIR CHEEKS 145411 BAG CHAIR SUPPORT 106-001 BAG CHAIR BRACKET 88066 SPRING 230 Series Auger Packer 58 OF 115...
  • Page 59 VFD, 7.5-10HP VFD, 18A, 460V (3PH IN/OUT) NOT SHOWN 109-328 Disconnect Handle 109-329 Disconnect Shaft 109-392 Disconnect 32A NOT SHOWN 109-429 Fuse w/indicator, J-type, 30A NOT SHOWN 109-446 LCD Operator Interface NOT SHOWN 109-447 Mounting/Membrane Kit 230 Series Auger Packer 59 OF 115...
  • Page 60 Flange Bearing for CBE 200 301-040 Stuffing Box Cover 201-021 200 Spiral Flow Auger Housing (M/S) 201-301 Bolt on Stuffing Box 201-020 Agitator Shaft for CBE 200 (M/S) 204-005 Motor, 2HP, 60:1 w/gear drive KP102215-1 Blade Style Agitator (M/S) 204-013 Inspection Door Switch 201-008...
  • Page 61 Part Description Not Shown 118-001 5 HP Motor 201-105 Auger Bushing (1.5", SDS) 903-002 1-3/8” Motor Bushing (SDS) 903-001 Motor Sheave (4.6", SDS) B-38 Auger Drive Belt Not Shown 109-088 1/2" Sealtite Connector 230 Series Auger Packer 61 OF 115...
  • Page 62 CBE 207-100 PARTS LIST ITEM DESCRIPTION PART NUMBER Bolt on Stuffing Box (200, 900) 201-020 Stuffing Box End Caps (200, 900) 201-021 Slinger Ring EPS-255 Bearing (1 1/2" 4-Hole Flange Bearing) EPS-2080 Waste Packing H-120 230 Series Auger Packer 62 OF 115...
  • Page 63 Not shown Non-Influencing Fill Spout Retaining Wire EPS-2047 Not shown Neoprene Seal 011619315 Not shown Auger Mounting Shaft 212-201 Not shown Quill Auger Spindle Washer 212-202 Not shown Locking Bolt, Spindle Washer 202-106-BOLT 230 Series Auger Packer 63 OF 115...
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  • Page 67: Chapter 10

    CHAPTER 10 WEIGH CONTROLLER & ADJUSTMENTS 230 Series Auger Packer 67 OF 115...
  • Page 68 1. From the weight mode press and hold the key until. 2. The screen will display: 3. Enter the passcode “2580”. 4. Press key to enter the passcode. 5. The screen will display “busy” and then will go into calibration mode. 230 Series Auger Packer 68 OF 115...
  • Page 69 7. Press to go to Scale 1 menu. 8. Press to calibrate the Zero. 9. Press once again and the live weight will display. Clear the scale and press key. 230 Series Auger Packer 69 OF 115...
  • Page 70 Span will display. Press to select the Span menu. Key in the value of the test weight and press key. The live weight will display, place the test weight in the scale. 230 Series Auger Packer 70 OF 115...
  • Page 71 Press key. Press to accept the value. Press key three times to go to Save menu. to select “Yes”. Press Press key and the controller will reboot and the calibration will be complete. 230 Series Auger Packer 71 OF 115...
  • Page 72 This is changed just like the Target. It is used to compensate for overweight bags. I.E.> If your weight is consistently 2 lbs. over you can put 2 lbs. here and it will bring you to the correct weight. 230 Series Auger Packer 72 OF 115...
  • Page 73 Then use the + and – keys to adjust the timer up and down in 0.1 second increments. The Order of the timers 1- Choice Bagging 2- Feed Gate Timer 3- Bag Chair Timer 4- Tube Clean Out Timer/ Reverse Timer on Auger Packers 5- Input Output Screen 230 Series Auger Packer 73 OF 115...
  • Page 74 0.1 second increments. When you get to the time you desire press the Green OK key again and the numbers should have blocks flashing over them again. When the machine is started the PLC will revert back to the Choice Bagging screen. 230 Series Auger Packer 74 OF 115...
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  • Page 109: Schematics & Drawings

    SCHEMATICS & DRAWINGS 230 Series Auger Packer 109 OF 115...
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  • Page 112: General Arrangement Drawing

    GENERAL ARRANGEMENT DRAWING 230 Series Auger Packer 112 OF 115...
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