ABB WaterMaster Instruction Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Measuring Instruments
  5. WaterMaster
  6. Instruction manual

ABB WaterMaster Instruction Manual

Electromagnetic flowmeter
Hide thumbs Also See for WaterMaster:
Table of Contents

Advertisement

Quick Links

See also: Manual
Instruction Manual
Electromagnetic Flowmeter
IM/WM Issue 7
WaterMaster

Advertisement

Table of Contents
loading

Related Manuals for ABB WaterMaster

Summary of Contents for ABB WaterMaster

  • Page 1 Instruction Manual Electromagnetic Flowmeter IM/WM Issue 7 WaterMaster...
  • Page 2 Cert. No. Q 05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.

  • Page 3: Table Of Contents

    Electromagnetic Flowmeter WaterMaster Safety ............................... 2 Electrical Safety ............................. 2 Symbols ................................ 2 Health & Safety ............................. 3 Introduction ............................4 Quality Control .............................. 4 Mechanical Installation ........................5 Unpacking ..............................5 Installation Conditions ........................... 5 Overall Dimensions ............................10 3.3.1...

  • Page 4: Safety

    Electromagnetic Flowmeter WaterMaster 1 Safety 1 Safety Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department.

  • Page 5: Health & Safety

    Electromagnetic Flowmeter WaterMaster 1 Safety 1.3 Health & Safety To ensure that our products are safe and without risk to health, the following points must be noted: The safety requirements of this equipment, any associated equipment and the local environment must be taken into consideration during installation.

  • Page 6: Introduction

    WaterMaster 2 Introduction 2 Introduction WaterMaster™ is a range of high performance electromagnetic flowmeters for the measurement of electrically conductive fluids. Systems are normally supplied factory-configured and calibrated. This manual provides end-user details for WaterMaster integral- and remote-transmitters and associated sensors.

  • Page 7: Mechanical Installation

    Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation 3 Mechanical Installation 3.1 Unpacking Sling Angle <90° Fig. 3.1 Unpacking Caution. Visually inspect equipment for damage before installing. Do not install damaged or faulty equipment. 3.2 Installation Conditions Caution. Do NOT exceed the maximum working pressure marked on the equipment.
  • Page 8 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation Fig. 3.4 Localized Heat Allow room to read display Fig. 3.5 Siting 0 x Pipe Dia. >5 x Pipe Dia. Min. Min. Flow Direction Fig. 3.6 Straight Pipe Requirements Fig. 3.7 Fluid Level IM/WM Issue 7...
  • Page 9 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation 60 °C (140 °F) Max. –20 °C (–40 °F) Min. Fig. 3.8 Within Temperature Limits Fig. 3.9 Shade Supports Fig. 3.10 Above Ground IM/WM Issue 7...
  • Page 10 1 m (3.3 ft) <12 hours Accrued time IP68 (NEMA 6) IP67 (NEMA 4X) Fig. 3.12 Within Environmental Rating Backfill Protection Plate Recommended Fig. 3.13 Underground Note. For further details when burying flow sensors contact the ABB Service Organisation. IM/WM Issue 7...
  • Page 11 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation 70 °C (158 °F) Max. – 20 °C (– 4 °F) Min. Fig. 3.14 Cable Routing Fit Gaskets Gaskets Same Size as Pipe Fig. 3.15 Gasket Fitting 0.7 m (2.3 ft) Min. Fig. 3.16 Separation of Sensors...

  • Page 12: Overall Dimensions

    Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation 3.3 Overall Dimensions 3.3.1 Transmitter Dimensions 202.5 (8) – Standard Gland 98 (3.9) 250 (9.8) Armored Gland 118 (4.6) Dimensions in mm (in) Fig. 3.18 Integral Transmitter Dimensions (Standard Gland Shown) 98 (3.9) R3.2 (0.1 ) Dimensions in mm (in) 71 (2.8)

  • Page 13: Sensor Dimensions

    Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation 3.3.2 Sensor Dimensions Note. Lay length – all sensors conform to ISO13359. DN 3 to 32 Full Bore Max. Max. Fig. 3.20 DN 3 to 32 Full Bore Meter Size Dimensions mm (in) NPS/NB 3 to 8 0.12 to 0.31...
  • Page 14 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation DN 40 to 300 Full Bore Max. Max. Fig. 3.21 DN 40 to 300 Full Bore Meter Size Dimensions mm (in) NPS/NB 150 (5.9) 200 (7.9)** 165 (6.5) 200 (7.9)** 200 (7.9) 200 (7.9)** 230 (9.1)
  • Page 15 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation Max. Max. Fig. 3.23 DN 700 to 2200 Full Bore Meter Size Dimensions in mm (in) NPS/NB 535 (21.1) 550 (21.7)** 600 (23.6) 600 (23.6)** 640 (25.2) 698 (27.5)** 715 (28.1) 768 (30.2)** 840 (33.1) 918 (36.1)**...
  • Page 16 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation DN 15 to 25 Reduced Bore 61 (2.4) (5.0) (3.5) Fig. 3.24 DN 15 to 25 Reduced Bore – Remote Transmitter Mounting Options Meter Size Dimensions mm (in) Connection NPS/NB 119 (4.7) in B or...
  • Page 17 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation DN 40 to 300 Reduced Bore Max. Max. Fig. 3.25 DN 40 to 300 Reduced Bore Meter Size Dimensions mm (in) NPS/NB 150 (5.9) 200 (7.9)** 165 (6.5) 200 (7.9)** 200 (7.9) 200 (7.9)** 230 (9.1)
  • Page 18 Electromagnetic Flowmeter WaterMaster 3 Mechanical Installation DN 350 to 600 Reduced Bore Max. Max. Fig. 3.26 DN 350 to 600 Reduced Bore Meter Size Dimensions mm (in) NPS/NB 535 (21.1) 520 (20.5) 550 (21.7) 600 (23.6) 576 (22.7) 600 (23.6) 640 (25.2)

  • Page 19: Electrical Installation

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4 Electrical Installation 4.1 Grounding Caution. For safety reasons and optimum performance, the flowmeter, pipelines and medium must be correctly bonded and grounded according to regulations. Note. The flow sensor must not be connected to a ground spike.
  • Page 20 Electromagnetic Flowmeter WaterMaster 4 Electrical Installation Optional fluid Plastic Pipe Metal Pipe contact ring Fig. 4.3 Flanged Metal Pipe to Plastic Pipe Optional fluid Plastic Pipe Metal Pipe contact ring Fig. 4.4 Metal Pipe with Plastic Make-up Insert Refer to Section 4.2, page 19 Optional fluid contact rings Fig.

  • Page 21: Remote Transmitter/Sensor Arrangement

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation Caution. Do NOT ground Bonding Cables (Supplied) cathodically protected systems Fluid Contact Rings Fig. 4.6 Pipelines with Cathodic Protection 4.2 Remote Transmitter/Sensor Arrangement Note. For bonding connections use ≥ 4mm (< 10AWG) cable. Power Supply Fig.

  • Page 22: Transmitter Terminal Connections

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.3 Transmitter Terminal Connections Warning. Isolate the transmitter from power supplies before removing the cover. Fig. 4.8 Accessing the Transmitter Terminals Referring to Fig. 4.8: 1. Slacken (but do not remove) the four transmitter cover screws 2.
  • Page 23 Electromagnetic Flowmeter WaterMaster 4 Electrical Installation Test Points for Output Connections AC/DC Power Sensor Cable Terminal Supply Terminal Backplane Output Connections Terminal Internal Earth Internal Earth (Alternative PE) (Alternative PE) External Earth Sensor Cable Power Cable Output Connections Output Connections Fig.

  • Page 24: Cable Preparation (Remote Systems Only)

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.4 Cable Preparation (Remote Systems Only) Caution. Maintain Environmental Protection at all times – See Section 4.5.2, page 24. To prepare the cable for connection at the transmitter and sensor terminal blocks: 1. Remove the outer cable insulation and Mylar® wrap.

  • Page 25: Sensor Cable Terminal Connections And Recommended Cable Lengths

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.5.1 Sensor Cable Terminal Connections and Recommended Cable Lengths Cut cables to 60 mm (2.35 in) Cut cables to 70 mm (2.75 in) D1/TFE Brown Orange Yellow Green Blue Blue Violet Violet (Sleeve) (Screen)

  • Page 26: Environmental Protection

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.5.2 Environmental Protection Fig. 4.12 Potting the Sensor Terminal Box Warning. Potting materials are toxic. Read the manufacturers' instructions carefully before preparing the potting material and use suitable safety precautions. Power up and check all connections before potting.

  • Page 27: Output Connections

    Inductive loads must be suppressed or clamped to limit voltage swings. Operation of outputs is programmable. External isolators are not normally required as the pulse and alarm circuit is electrically separated from all other WaterMaster connections. 4.6.1 Frequency Outputs PLC or Datalogger...

  • Page 28: Alarm Outputs

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.6.2 Alarm Outputs 31 32 XX XX 42 41 51 61 O/P3 Fig. 4.14 Alarm Output Connections 4.6.3 Current Output (4 to 20 mA) 31 32 XX XX 42 41 51 61 IC+ IC –...

  • Page 29: Test Point Access

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.6.4 Test Point Access Note. A typical DVM probe can access (fit) the PCB's test holes. 4 to 20 mA IC– Not Used 31 32 Frequency Outputs O/P1 O/P2 O/P3 Alarm Outputs Not Used Fig.

  • Page 30: Power Supply Connections

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.7 Power Supply Connections Warning. Electrical installation and earthing (grounding) must be in accordance with relevant national and local standards. Power must be connected via a suitable isolator and fused in accordance with relevant standards.

  • Page 31: Dc (And Low Voltage Ac) Power Supply

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.7.2 DC (and Low Voltage AC) Power Supply Power Supply Indicator LED *DC Fuse F2 2 A Type T (see table below for suppliers) Internal Earth Screws 2/– Black Green/Yellow External Earth >4 mm (<10 AWG) Copper Wire...

  • Page 32: Configuration Dip Switches

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.7.3 Configuration DIP Switches Three configuration DIP switches are mounted on the transmitter backplane board. These are factory set as follows: Remote transmitter – all OFF Integral transmitter – SW3 ON For MID-compliant flowmeters set the read-only / MID protection switch to ’ON’ to ensure the meter is secure from tampering.

  • Page 33: Refitting The Cartridge And Cover

    Electromagnetic Flowmeter WaterMaster 4 Electrical Installation 4.8 Refitting the Cartridge and Cover Warning. Ensure the transmitter is isolated from power supplies before refitting the cover. Caution. To avoid damaging the cartridge during refitting, do not overtighten the cartridge screws. Red Label...

  • Page 34: Start-Up And Operation

    Electromagnetic Flowmeter WaterMaster 5 Start-up and Operation 5 Start-up and Operation Note. This section describes the options available at the 'Easy Setup' menu. Refer to the Programming Manual (IM/WMP) for comprehensive details of all end-user menus and operating levels. 5.1 Navigating the Menus and Parameters The four keys below the display are used to navigate through the menus and to execute all system commands and selections.

  • Page 35: Start-Up Screens

    Electromagnetic Flowmeter WaterMaster 5 Start-up and Operation 5.2 Start-up Screens At start-up, the type of screen displayed indicates the status of the system. There are four common start-up screen types as follows: System Start-up System Startup At system start-up, a progress bar is displayed for the duration LOADING SYSTEM DATA of the start-up period.
  • Page 36 Electromagnetic Flowmeter WaterMaster 5 Start-up and Operation Installation Changed System Startup If the sensor data stored in the transmitter memory does not INSTALLATION CHANGED match the data of the connected sensor, the warning Identify Changed Item 'INSTALLATION CHANGED' is displayed.

  • Page 37: Security Levels And Password Access

    Note. If a time-out occurs (5 minutes of no activity), enter the password again to access the menus. Next 5.3.1 Default Passwords The WaterMaster transmitter is supplied with default passwords for access to 'Standard' and 'Advanced' level menus. The two passwords are: 'Standard' access password: 2 'Advanced' access password: 3 Passwords can contain up to 5 characters and are not case sensitive.

  • Page 38: Entering Passwords

    Electromagnetic Flowmeter WaterMaster 5 Start-up and Operation 5.3.2 Entering Passwords To select password characters and enter passwords: 1. Scroll to the 'Access Level' screen and select the required access level. Press the key to display the 'Enter Password' screen. 2. Use the keys to scroll to and highlight the first password character to be selected.

  • Page 39: Easy Setup

    Electromagnetic Flowmeter WaterMaster 5 Start-up and Operation 5.4 Easy Setup Easy Setup Menu Easy Setup The 'Easy Setup' level is used to set the system up quickly and contains a series of options for users with 'Standard' and 'Advanced' access permission. Users with 'Read Only' access cannot make selections at this level.

  • Page 40: Specification

    Electromagnetic Flowmeter WaterMaster 6 Specification 6 Specification 6.1 WaterMaster Flow Performance – m Standard Calibration High Accuracy Calibration 0.4 % OIML R49 Class 2 0.2 % OIML R49 Class 1 0.4% 0.2% 40** 0.13 0.32 50** 0.32 0.20 0.32 0.32 12.5...
  • Page 41 Electromagnetic Flowmeter WaterMaster 6 Specification 6.2 WaterMaster Flow Performance – gal/min Standard Calibration High Accuracy Calibration 0.4 % OIML R49 Class 2 0.2 % OIML R49 Class 1 0.4% 0.2% NPS/NB (DN) (gal/min) (gal/min) (gal/min) (gal/min) (gal/min) (gal/min) (gal/min) (gal/min) (40) 18.5...
  • Page 42 Electrical connections 20 mm glands in NPT 20 mm armored glands Sensor cable ABB WaterMaster cable available in two forms – standard and armored Maximum length 200 m (660 ft) Sensor – Physical Specification Wetted Parts Lining material Polypropylene (sizes DN40 to 200 [1...
  • Page 43 Electromagnetic Flowmeter WaterMaster 6 Specification Sensor – Physical Specification Non-wetted Parts Flange material Carbon steel Housing material Carbon steel (sizes DN40 to 200 [1 to 8 NB] and DN700 to 2200 [28 to 84 NB]) Plastic (sizes DN250 to 600 [10 to 24 NB])
  • Page 44 Electromagnetic Flowmeter WaterMaster 6 Specification Tamper-Proof Security Write access prevented by internal switch combined with external security seals for MID applications Languages English, French, German, Italian, Spanish, Polish Infrared service port USB adapter (accessory), USB 1.1. and 2.0 compatible Driver software for Windows 2000, XP and Vista...

  • Page 45: Hazardous Area Protection & Conformance Certification

    7.2 Declaration of Conformance Copies of CE and PED certification will be available on request. WaterMaster has OIMLR49 Certificate of Conformity to accuracy class 1 and 2. Copies of accuracy certification are available on request. WaterMaster has been type examined under directive MID 2004/22/EC, Annex MI-001. Copies of this certificate are available on request.

  • Page 46: Notes

    Electromagnetic Flowmeter WaterMaster Notes Notes IM/WM Issue 7...
  • Page 47 Service and – Chemical & Pharmaceutical Repair Centre. – Food & Beverage – Manufacturing – Metals and Minerals ABB Limited – Oil, Gas & Petrochemical Tel: +44 (0)1453 826661 – Pulp and Paper Fax: +44 (0)1453 829671 Drives and Motors ABB Inc.
  • Page 48 Microsoft, Windows XP and Vista are registered trademarks of Microsoft Corporation in the United States and/or other countries Mylar® is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates. ABB has Sales & Customer Support expertise The Company's policy is one of continuous product...

Table of Contents