ABB ACQ580 User Manual
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ABB ACQ580 User Manual

ABB ACQ580 User Manual

Abb drives for water and wastewater
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ABB D RIV ES FOR WATER AND WASTEWAT ER
User's manual
ACQ580 democase
1/ 25

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Summary of Contents for ABB ACQ580

  • Page 1 — ABB D RIV ES FOR WATER AND WASTEWAT ER User’s manual ACQ580 democase 1/ 25...
  • Page 2 U SE R ’ S MAN UAL Related documents You can find manuals on the Internet. See below for the relevant code/link. For more documentation, go to www.abb.com/drives/documents. ACQ580-01 manuals 2/ 25...

  • Page 3: Table Of Contents

    Troubleshooting and maintenance ........................21 Internal connections ............................... 21 Control board wiring ............................. 22 Further information ............................. 24 Product and service inquiries ..........................24 Product training ..............................24 Providing feedback on ABB manuals ......................... 24 Document library on the Internet ........................24 3 /25...

  • Page 4: Safety Instructions

    U SE R ’ S MAN UAL Safety instructions General safety instructions These safety instructions are intended for all personnel who work on the drive. For complete safety in- structions, see the drive hardware manuals. Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
  • Page 5 U SE R ’ S MAN UAL Safe torque off connection The STO (safe torque off) button on the I/O-panel is meant for demo purposes only and is not directly part of the STO circuitry. The states of the I/O panel buttons are transmitted through the I/O cable in serial form and transferred to actual I/O states inside the democase.

  • Page 6: Delivery Content

    U SE R ’ S MAN UAL Delivery content ACQ580 democase contains: (found in the pocket at the back of the demo case) I/O-panel with removable control panel External control mode cards USB to Mini USB –cable for PC-connection 4. Ethernet cable for I/O-panel connection (CAT5E UTP, unshielded)

  • Page 7: Layout

    U SE R ’ S MAN UAL Layout Lifting strap IO-panel Control panel USB connection IO-panel connection A Fuse terminal Mains switch Mains cord connection Input voltage Safe Torque switch Off (STO) connection 24VDC out External IO-panel power connection B 24VDC in Ethernet External power...

  • Page 8: Supply Switches

    U SE R ’ S MAN UAL Supply switches The demo supply can be controlled with the 24VDC external power supply switch and drive main supply switch. The two switches work separately. The 24VDC supply switch controls the external 24VDC supply to the control unit of the drive and the drive main supply switch controls the 400V main supply to the drive.

  • Page 9: Basic Start-Up

    U SE R ’ S MAN UAL Basic start-up Put the democase on its back (so that the cover is pointing up) and open the cover. Open the democase is opened by releasing three metal hatches on the sides of the case. Pull the demo out of the case using the lifting strap and the handle hole (on the lower part of the demo.) WARNING! The demo weighs approximately 18 kg (40 lb).
  • Page 10 U SE R ’ S MAN UAL Take out the mains cord and Ethernet cable from the pocket at the back of the demo. 4. Plug in the mains cord to connections marked: mains cord. Make sure that the input voltage switch (115V/230V) is set according to the supply voltage. For more information refer to “AC input (supply) connection”...
  • Page 11 Make sure from “Menu” – “System info” that the drive and control panel firmware versions are up to date. The latest firmware versions can be downloaded from ABB’s IHMM. 8. Note: When you shut down the demo first turn off the power switch.

  • Page 12: Commissioning

    In case of a problem, the instructions for First start assis- tant can be found in the ACQ580-01 quick installation and start-up guide delivered with the democase. The nominal values of the motor are presented in the rightmost column in the table.

  • Page 13: Default I/O-Panel Functions

    U SE R ’ S MAN UAL Default I/O-panel functions Reference 1 Output frequency Output current Start / Stop Constant speed 1 Ready Running Fault (-1) 1 3/ 25...

  • Page 14: Floating Point Control / Motor Potentiometer

    U SE R ’ S MAN UAL Floating point control / Motor potentiometer Demo I/O-panel buttons DI1 to DI6 are possible to use two ways: toggle function and pulse function. A cycle press shorter than 2 seconds changes the state of Digital Input permanently (toggle feature). A cycle press longer than 2 seconds releases the state of Digital Input after button is released (pulse fea- ture).

  • Page 15: Panel Bus

    U SE R ’ S MAN UAL Panel bus One ACH-AP-x control panel can be connected to up to 32 drives. Before beginning make sure that every drive is assigned with a unique drive id in the parameter number 49.01. Use standard Ethernet cable for daisy chaining the democases to a single control panel.

  • Page 16: Technical Data

    Height: 552 mm / 21.7 in Width: 357 mm / 14.1 in Depth: 282 mm / 11.1 in Weight: 18 kg / 40 lb Drive type code ACQ580-01-02A7-4+J429+K475+L501+R700 (J429 = ACH-AP-W, K475 = FENA-21, L501 = CMOD-01, R700 = English manuals) 16 / 25...

  • Page 17: Motor Details

    U SE R ’ S MAN UAL Motor details Motor type code: ABB M2VA 63 B 4 (3GVA 062 142-ASC) Motor nameplate: Parameter ACQ580 parameter Value Motor type 99.03 Motor type Rated current 99.06 Motor nominal current 1.2 A Rated voltage 99.07 Motor nominal voltage...

  • Page 18: Ce Declaration Of Conformity

    U SE R ’ S MAN UAL CE Declaration of Conformity CE marking A CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage, EMC, RoHS and WEEE Directives. The CE marking also verifies that the drive, in regard to its safety functions (such as Safe torque off), conforms with the Machinery Directive as a safety component.

  • Page 19: The Safe Torque Off Function

    U SE R ’ S MAN UAL The Safe torque off function This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, as the final actuator device of safety circuits (such as an emergency stop circuit) that stop the drive in case of danger.

  • Page 20: Validation Test Procedure

    If any wiring or component change is needed after start up, or the parameters are restored, follow the test given in section Validation test procedure. Use only spare parts approved by ABB. 20 /2 5...

  • Page 21: Troubleshooting And Maintenance

    U SE R ’ S MAN UAL Any failures of the Safe torque off function must be reported to ABB. Troubleshooting and maintenance Internal connections M2VA 63 B 4 motor ACQ580-01 drive Input voltage switch (115VAC/230VAC) Drive main Supply switch...

  • Page 22: Control Board Wiring

    U SE R ’ S MAN UAL Control board wiring 22 /25...
  • Page 23 U SE R ’ S MAN UAL 2 3/ 25...

  • Page 24: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 25 U SE R ’ S MAN UAL 25/ 25...

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