HBM TJ1-S6 Installation Manual

Torque transducer

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Mounting instructions
Installation of strain gages and
telemetry system on customer
diaphragm coupling
TJ1-S6 (MPZ1310054)
HBM: Business Document

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Summary of Contents for HBM TJ1-S6

  • Page 1 Mounting instructions Installation of strain gages and telemetry system on customer diaphragm coupling TJ1-S6 (MPZ1310054) HBM: Business Document...
  • Page 2: Table Of Contents

    Electrical connection ..........................18 Use of EMI suppressor ........................19 Connector pin assignment ......................... 20 Supply voltage ............................. 21 Functional testing ............................21 Maintenance ..............................22 Dimensions of the stator antenna......................23 Dimensions of the rotor antenna ......................24 HBM: Business Document...
  • Page 3: Safety Instructions

    The FCC identifier or the unique identifier, as appropriate, must be displayed on the device. Model Measuring FCC ID range TJ1-S6 1000 kN·m 2ADAT-TJ1S6 n.a. Label example with FCC ID. Fig 1.1: Location of the label on the stator of the device HBM: Business Document...
  • Page 4 Model: TJ1-S6 FCC ID: 2ADAT-TJ1S6 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 5 The transducers can be damaged or destroyed by non-designated use of the transducer or by non-compliance with the mounting and operating instructions, these safety instructions or any other HBM: Business Document...
  • Page 6 - As commissioning engineers or service engineers, you have successfully completed the training to qualify you to repair the automation systems. You are also authorized to activate, ground and label circuits and equipment in accordance with safety engineering standards. HBM: Business Document...
  • Page 7: Markings Used

    Markings used 2.1 Symbols on the transducer Label example Label example with FCC ID number, Location of label on the stator unit. HBM: Business Document...
  • Page 8: The Markings Used In This Document

    Emphasis Italics are used to emphasize and highlight texts. Application This transducer is designed only for the following machine: • GE Company – Gas Turbine Test Stand with coupling 7HA.01 according request MPZ1310054 HBM: Business Document...
  • Page 9: Structure And Mode Of Operation

    Connector plugs for the torque signal and the voltage supply are located on the evaluation unit. The stator antenna should be mounted tangential with some gap to the rotor antenna (see chapter 5). Fig 4.1: Mechanical construction HBM: Business Document...
  • Page 10 The use of the shielding plates is important to ensure compliance with FCC regulations. If the shielding plates has to be removed for any purpose (e.g. installation or maintenance), they must be replaced in the original position before the product is used. HBM: Business Document...
  • Page 11: Mechanical Installation

    • Comply with the mounting dimensions to enable correct operation. Under no circumstances should the permissible limits specified for bending moments, lateral and longitudinal forces be exceeded. Due to the torque flange's high torsional stiffness, dynamic shaft train changes are kept to a minimum. HBM: Business Document...
  • Page 12: Conditions On Site

    5.3 Installation orientation The torque flange can be installed with any orientation. With clockwise torque load, the output signal is from 10 kHz to 15 kHz corresponding zero to nominal torque load. HBM: Business Document...
  • Page 13: Installation

    Please mount the rotor & stator simultaneous to its final position, so that you don’t need to separate the stator winding. The stator antenna should only be separated in case of an emergency. For dismounting instructions please contact the responsible HBM sales engineer. 5.5 Preparing for the rotor mounting (exemplary) CAUTION The rotor is very heavy (approx.
  • Page 14 3. If the rotor is to be installed horizontally as shown in Fig 5.3, remove one mounting eye bolt. Both mounting eye bolts can initially remain in the flange for vertical installation. Fig 5.3: Rotor installation (horizontal) HBM: Business Document...
  • Page 15: Mounting The Rotor

    LOCTITE No. 242) to glue the screws into the counter thread to exclude loss of tightening stress due to screw slackening. 3. Fasten all screws with the specified torque. 4. Now remove the ring bolts and mounting ring(s). Important Keep them in a safe place for future dismounting. HBM: Business Document...
  • Page 16: Installing The Telemetry System

    • Do not bend the connection cable • Do not shorten or stretch the connection cable • Do not guide the cable close to energy- or power circuit lines • The stator antenna has to be mounted directly above the rotor antenna HBM: Business Document...
  • Page 17: Measuring Setup

    • At all mounting- dismounting or repair operations, switch of the power supply of the system. • Connectors must not be under electric tension while it will be connected or disconnected 5.7.1 Measuring setup Fig 5.5: Block diagram HBM: Business Document...
  • Page 18: Instruction For Installation

    The torque transducer delivers an electrical shunt signal that can be activated by using switch (6) on the evaluation unit. See also 5.7.5 The transducer should not be under load when the shunt signal is being measured, as the shunt signal is mixed additively. HBM: Business Document...
  • Page 19: Stator Antenna

    • Use thread locker (medium strength, e.g. LOCTITE No. 242) to glue the screws into the counter thread to exclude pre-stressing loss due to screw slackening. • Allign the stator like shown in the picture below Fig 5.5: Axial Alignment HBM: Business Document...
  • Page 20: Evaluation Unit

    Frequency output 5 … 15 kHz Signal-to-noise ratio 63dB (1000Hz) / 83dB (100Hz) Signal transit time 450µs Wireless shunt calibration Key button at control unit Protection class IP40 Weight 700 gramm Temperature range -10 … +70 °C HBM: Business Document...
  • Page 21 Fig 5.6: Dimensions of the control unit HBM: Business Document...
  • Page 22 Potentiometer 6b to adjust the measurement signal output (nominal ±10V with factor 0,2…2,0). Switch (4) for activating the adjustment function of (8). Therefore the switch must be in mode “variable”. 9 Analog output Analog output signal (±10V) 10 Frequency output Frequency output (10kHz ±5kHz, 5V) HBM: Business Document...
  • Page 23 13 Power connection (+) 9 VDC … 36 VDC 14 Stator connection Connector for stator connection 15 Connector for external Cal- switch (alternative) Cal function can be remote controlled by an external switch 16 GND connection (alternative) HBM: Business Document...
  • Page 24: Electrical Connection

    However you have to install the shield of the connection cable at the shielded housing of the electronics, to achieve the EMC-protection of the measuring chain. Make sure that the transducer and shielding are connected extensively to ground. HBM: Business Document...
  • Page 25: Use Of Emi Suppressor

    Type: Vitroperm R Model No.: T60006-22063W517 Size: external diameter x internal diameter x height = 63 x 50 x 25 Important The use of the EMI suppressor on the power cable is mandatory to ensure compliance with FCC regulations. HBM: Business Document...
  • Page 26: Connector Pin Assignment

    NOTE This torque flange is only intended for operation with a DC supply voltage. They must not be connected to older HBM amplifiers with square‐wave excitation. This could destroy the connection board resistances or cause other faults in the amplifiers.
  • Page 27: Supply Voltage

    • Check the calibration signal specified on the type label or test protocol. • To obtain stable conditions, the measurement should be started or the calibration signal should be activated only once the transducer has been warming up for 15 minutes. HBM: Business Document...
  • Page 28: Maintenance

    Maintenance The torque transducer is maintenance‐free. HBM: Business Document...
  • Page 29: Dimensions Of The Stator Antenna

    Dimensions of the stator antenna HBM: Business Document...
  • Page 30: Dimensions Of The Rotor Antenna

    10 Dimensions of the rotor antenna HBM: Business Document...
  • Page 31 HBM: Business Document...
  • Page 32 Produkte in allgemeiner Form. Sie stellen keine Beschaffenheits- oder Haltbarkeitsgarantie im Sinne des §443 BGB dar. Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 • 64293 Darmstadt • Germany Tel. +49 6151 803-0 • Fax: +49 6151 803-9100 Email: info@hbm.com www.hbm.com • HBM: Business Document...

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