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Garnet SPILLSTOP ULTRA 815-UHP/H User Manual

Hydraulic version alarm controller with hose protection overfill prevention system

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S
S
U
PILL
TOP
L TRA
TM
Alarm Controller with
Hose Protection
Overfill Prevention System
MODEL 815-UHP/H
HYDRAULIC VERSION
MANUAL
Printed in Canada
www.garnetinstruments.com

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Summary of Contents for Garnet SPILLSTOP ULTRA 815-UHP/H

  • Page 1 PILL L TRA Alarm Controller with Hose Protection Overfill Prevention System MODEL 815-UHP/H HYDRAULIC VERSION MANUAL Printed in Canada www.garnetinstruments.com...
  • Page 2: Table Of Contents

    GARNET PILL L TRA Hose Protection Overfill Prevention System MODEL 815-UHP/H HYDRAULIC VERSION MANUAL Table of Contents CHAPTER 1 - OVERVIEW .....................3 CHAPTER 2 - FEATURES AND OPERATION ............4 CHAPTER 3 - INSTALLATION GUIDE ...............8 CHAPTER 4 - WIRING DIAGRAMS ................. 10 CHAPTER 5 - TROUBLESHOOTING GUIDE ............
  • Page 3: Chapter 1 - Overview

    Prevention System. The 815UHP/H represents the state of the art in spill control for crude oil and chemical hauling. The S ™ PILL is designed to work in conjunction with a Garnet Model 810PS2 ™ or a Model 808P2 S ™ system ERIES...
  • Page 4: Chapter 2 - Features And Operation

    CHAPTER 2 - FEATURES AND OPERATION he following diagram shows the basic components and connections of the 815UHP/H for a tractor trailer application. 808P2 S PECIAL 810-X Bar or 810PS2 S ERIES 2 Rack Plugs Wired to M ULTI Hydraulic Pump PERMIT UNPLUGGED PUMP...
  • Page 5 The operation of the S UHP system during loading with a PILL hydraulic pump is as follows: When the system is powered on and the tank is empty, the green EMPTY/RE-ARM indicator is on, the orange POWER indicator is on, the green PUMP ON indicator is on, the horn is off, and the pump is allowed to run.
  • Page 6 The bypass is cleared whenever the system is powered up, regardless of the fluid level. This means that if the system is powered off prior to unloading and the fluid level is above the horn alarm point, then the pump will not be allowed to run on power up until the horn alarm is bypassed again.
  • Page 7 If a valve on the discharge side of the hydraulic pump is not open when pumping is started, then the pump can generate enough pressure to blow off the rubber hose between the pump discharge and the closed valve. This can result in equipment damage, a product spill, or operator injury.
  • Page 8: Chapter 3 - Installation Guide

    To simplify the wiring, use a junction box available from Garnet. In addition, components such as cable, strain reliefs, horns, hydraulic solenoids, etc. are available directly from Garnet.
  • Page 9 the S L float to the top of the tank, and then lower the float by at least two inches. Record this point as the shutdown value. Ensure that the truck operator is aware of this value. Ensure that this value and the empty reading are recorded in the provided area in the operator’s manual.
  • Page 10: Chapter 4 - Wiring Diagrams

    CHAPTER 4 - WIRING DIAGRAMS Page 10 815UHP/H Manual...
  • Page 11 Wiring Guide - Main Connector Red: +12V power Black: Ground Orange: Horn alarm output Green: Shutdown alarm output Yellow: signal from the 808P2/810PS2 gauge PILL Purple: (connected) Horn Bypass switch White: (connected) Manual Re-arm switch Wiring Guide - Sensor Connector White/Orange: Hose protection switch White/Blue (connected): Loading switch - always grounded...
  • Page 12: Chapter 5 - Troubleshooting Guide

    CHAPTER 5 - TROUBLESHOOTING GUIDE If problems are encountered, check the following: 1. Is the controller getting at least 8 volts? 2. Are all the wires properly connected, with no short circuits? 3. Are the 808P2 or 810PS2 S L gauges working properly? 4.
  • Page 13: Chapter 6 - Service And Warranty Information

    Alberta, T8A 4G7. Returned warranted items will be repaired or replaced at the discretion of Garnet Instruments. Any Garnet items under the Garnet Warranty Policy that are deemed irreparable by Garnet Instruments will be replaced at no charge or a credit will be issued for that item subject to the customer’s request.
  • Page 15: Mail In Warranty

    MAIL IN WARRANTY...
  • Page 16 Printed in Canada CANADA Garnet Instruments Ltd. P: 780-467-1010 Garnet US Inc. P: 817-578-8601 286 Kaska Road F: 780-467-1567 5360 Old Granbury Road F: 817-573-0005 www.garnetinstruments.com Sherwood Park, AB T8A 4G7 TF: 1-800-617-7384 Granbury, TX 76049 TF: 1-877-668-7813...