Related Manuals for TCS 682 SERIES
Summary of Contents for TCS 682 SERIES
- Page 1 Toll: +1 (800) 348-4753 Tele: +1 (260) 484-0382 Fax: +1 (260) 484-9230 info@tcsmeters.com www.tcsmeters.com NGINEERING ANUAL 682 S ERIES ISTON ETER © Total Control Systems 2010 Fort Wayne, Indiana U. S. A.
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Page 2: Table Of Contents
12 – 14 Typical System Installation 15 – 18 Meter Calibration 18 – 19 Product Depletion (Split Compartment) Calibration Procedure 682 Series Materials of Construction 21 – 33 Chemical Compatibility Approximate Weights Metric Conversion Guide Strainer Screen Size Registration Specifications... -
Page 3: Quote And Purchase Specifications
NOTICE Total Control Systems (TCS) shall not be liable for technical or editorial errors in this manual or omissions from this manual. TCS makes no warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose with respect to this manual and, in no event, shall TCS be liable for special or consequential damages including, but not limited to, loss of production, loss of profits, etc. -
Page 4: Meter Design
METER DESIGN The 682 meter is a true Positive Displacement Meter, with the inlet and outlet on the same horizontal plain (straight in - straight out). Within the meter, three plungers are fitted within their respective cylindrical measuring chambers. The plungers are joined to a wobble plate, which has a shaft extending from its upper surface. -
Page 5: Meter Type Classifications
METER TYPE CLASSIFICATION TANDARD ETROLEUM For metering refined petroleum products such as Gasoline, Fuel Oils, Diesel, Bio-Diesel, Kerosene, Motor Oils, etc. SPA S TANDARD ETROLEUM VIATION For metering refined petroleum products such as Aviation Gasoline, Jet Fuels, Gasoline, Fuel Oils, Diesel, Bio-Diesel, Kerosene, Motor Oils, etc. SPD S TANDARD ETROLEUM... -
Page 6: Meter Operating Specifications
METER OPERATING SPECIFICATIONS Type Reciprocating 3 Piston Positive Displacement 1-1/2” NPT Flange Connection Standard Connections 1” and 2” NPT, BSP, Slip Weld or ANSI Flange Connections Optional Flow Rate Minimum: 0.2 GPM (0.76 LPM) Maximum: 50 GPM (189 LPM) Working Pressure 150 PSI maximum (10.5 Bar) Working -20°F to 160°F (-28.9°C to 71°C) -
Page 7: Product Characteristics
PRODUCT CHARACTERISTICS A) Material Compatibility Consult the Total Control Systems CHEMICAL COMPATIBILITY charts on pages 21 to 33 of this manual to find the suitable materials and meter type for the product to be measured. Products incompatible with meter materials will potentially pose harm to personnel, reduce the accuracy and operational life of the meter and contaminate the liquid andcould B). -
Page 8: Suspension And Suspended Solids
Products with high percentages (5%) of suspensions or suspended solids, or any hard solids, such as sand, are not recommended for the 682 series meter. Products with a low percentage of soft suspensions or suspended solids (<5%) may be metered at a reduced flow rate. It is recommended that the flow be reduced by 20% from the flow rate for a similar product without suspensions or suspended solids. -
Page 9: Pressure Loss
The diagram below shows how viscosity varies as a function of shear rate on various types of liquids. As noted, some fluids may not be suitable for metering with the 682 Series flow meter. See Section K Operating Limits for additional considerations concerning viscosity. -
Page 10: Operating Limits
K) Operating Limits The viscosity of the product to be metered will have a direct impact on the flow rate at which the metering system can effectively operate. The following chart is a flow meter selection guide indicating the relationship between viscosity and flow rate. If the desired system flow rate and fluid viscosity fall outside the recommended operating limits, the flow rate must be reduced. -
Page 11: System Design
SYSTEM DESIGN Meter Selection The flow meter must be carefully chosen using the information in the Meter Selection Factors section above. The meter must be selected based on the operating system and product characteristics. System variables include flow rate, temperature and pressure. The product characteristics include the material compatibility, lubricity, viscosity, suspensions, pH, and other factors. -
Page 12: Protection From Debris
Protection From Debris On new installations, care must be taken to protect the meter from damage during start-up. It is recommended that a strainer be installed upstream of the meter. Damage may result from the passage through the meter of dirt, sand, welding slag or spatter, thread cuttings, rust, etc. It is recommended that a spool be constructed to be installed in place of the meter until the system is flushed. -
Page 13: Products That Dry/Congeal/Crystallize
Total Control Systems shall not be responsible for loss of product or any damages resulting from the end user’s failure to test the meter to insure proper calibration. Every 682 Series meter is tested and calibrated at the factory to ensure that it may be calibrated in your system. - Page 14 - 13 -...
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Page 16: Meter Calibration
The prover capacity should be equal to at least one minute’s flow through the meter at its maximum rate. A 50 Gallon prover would be required for a 682 Series meter operating at full flow rate. Setting a Prover The prover must be set level, using the levels provided on the prover, or using separate leveling means. - Page 17 Wetting the Prover The calibrated accuracy of a prover is determined on its wet measure capacity by its manufacturer, so the prover must be wetted prior to actual testing. To wet the prover, follow this procedure. Reset the meter register to zero, and fill the prover to the zero or 100% marking of the scale.
- Page 18 The National Institute of Standards and Technology, in its NIST Handbook 44 specifies a tolerance of plus or minus the following: METER TOLERANCE Tolerance Indication of Device Acceptance Test Maintenance Test Special Test Wholesale 0.20% 0.30% 0.50% Vehicle 0.15% 0.30% 0.45% Acceptance tolerances apply to new meters and repaired meters after reconditioning.
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Page 19: Product Depletion (Split Compartment)
Temperature Correction If the conditions of testing are such that there will be a change of more than a few degrees in the temperature of the liquid between when it passes through the meter and when the prover is read, it will be advisable to make a temperature correction to the prover readings. - Page 20 Single Compartment Test Procedure: The test of single-compartment tanks is easier to accomplish if there is a quick-connect hose coupling between the compartment valve and the pump that supplies product to the meter. If the system does not have quick-connect couplings between the compartment and the meter, an additional source of sufficient product at the test site is required.
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Page 21: Calibration Procedure
Calibration Procedure 1) A valve or nozzle must be at the end of the delivery hose (at the prover). 2) Turn on the pump and purge the system of air. Leave the pump on. 3) Shut off the valve at the end of the delivery hose and let the system pressurize. 4) Wet the prover and empty it, letting it drip for 30 seconds. -
Page 22: 682 Series Materials Of Construction
682 SERIES METER CONSTRUCTION Type Housing Internal Hardware Cups Seal Anodized Aluminum Iron & Stainless Steel Glass Filled TFE Viton ® Anodized Aluminum Ni-Resist & Stainless Steel Glass Filled TFE Viton ® Ductile Iron Iron & Stainless Steel Glass Filled TFE Viton ®... - Page 23 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY 0-14-0, N-P-K SOLUTION 10-10-10, N-P-K SOLUTION 10-34-0, N-P-K SOLUTION 11-37-0, N-P-K SOLUTION 14-7-7, N-P-K SOLUTION 16-4-4, N-P-K SOLUTION 20-0-36, N-P-K SOLUTION 20-10-5, N-P-K SOLUTION 20-8-8, N-P-K SOLUTION 3-10-10, N-P-K SOLUTION 3-10-30, N-P-K SOLUTION 3-18-18, N-P-K SOLUTION 3-9-12, N-P-K SOLUTION 3-9-9, N-P-K SOLUTION 4-12-12, N-P-K SOLUTION...
- Page 24 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY ALCOHOL, PROPYL 0.804 ALCOHOL, WHISKEY (NOT SANITARY) ALCOHOL, WINE (NOT SANITARY) ALKALI SOLUTION ALKYD RESINS 50000 ALUMINUM CHLORIDE 2.44 ALUMINUM HYDROXIDE (10%) 2.42 ALUMINUM NITRATE ALUMINUM SULFATE (50%, 125F) 2.71 AMINES AMMONIA (32%) 0.99 AMMONIA, ANHYDROUS (NH3) (USE 0.70 TEFLON SEALS &...
- Page 25 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY BIPHENYL BLEACH SOLUTION BORAX 1.73 BOUNDARY®, HERBICIDE BRAVO®, FUNGICIDE BRINE SOLUTION BROADSTRIKE™, HERBICIDE BROMINE 3.11 BUCTRIL®, HERBICIDE BUTADIENE (USE VITON OR TEFLON SEALS) 0.62 BUTANE 0.60 BUTANOL 0.81 BUTYL ACETATE 0.88 BUTYL ACRYLATE 0.90 BUTYL CARBITOL 0.95 BUTYL CELLOSOLVE...
- Page 26 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY COMMAND®, HERBICIDE COPPER CHLORIDE 3.38 COPPER CYANIDE COPPER NITRATE 2.17 COPPER SULFATE 2.28 CORN EXTRACTIVE, FERMENTED 10000 1.20 CORN STARCH 150 - 1400 1.20 CORN SYRUP (NOT SANITARY) 5000 - 500000 1.35 CORNSWEET (NOT SANITARY) 1.35 COTTONQUICK®, DEFOLIANT CRANBERRY JUICE (NOT SANITARY)
- Page 27 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY EMULSION ENAMEL EPOXY 46500 1.15 EPOXY RESIN EPTAM®, HERBICIDE ETHANE 0.45 ETHANOL 0.79 ETHANOLAMINE 1.02 ETHER 0.69 ETHYL ACETATE 0.89 ETHYL ACRYLATE 0.92 ETHYL HEXANOIC ACID 0.91 ETHYLAMINE 0.69 ETHYLBENZENE 0.87 ETHYLENE CHLORIDE 1.26 ETHYLENE DIAMINE 0.90 ETHYLENE DIBROMIDE...
- Page 28 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY FUEL OIL #3 FUEL OIL #4 0.95 2000 – 10000 FUEL OIL #6 0.97 FULTIME®, HERBICIDE 1280 1.16 FURAN RESIN 0.94 FURFURAL 1.16 GALAXY®, HERBICIDE GASOHOL 0.72 GASOLINE 0.75 GLUCOSE 50000 1.40 GLUE GLYCERIN (GLYCEROL) 5000 1.26 GLYCOL...
- Page 29 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY LIQUID FEED (CAUSTIC) LIQUID FEED (NEUTRAL) LIQUIFIED NATURAL GAS (LNG) LIQUIFIED PETROLEUM GAS (LPG) 0.50 LORSBAN® 4E, INSECTICIDE LUMAX®, HERBICIDE MAGNESIUM CHLORIDE 2.32 MAGNESIUM HYDROXIDE 2.36 MAGNESIUM NITRATE 1.46 MAGNESIUM SULFATE 1.68 MALATHION 1.23 MALEIC ACID 1.59 MALEIC ANHYDRIDE...
- Page 30 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY NITROGEN FERTILIZER (28%, 30% & 32%) 0.82 NONYLPHENOL 1.10 OIL DISTILLATE OIL, BUNKER 'C' 2000 - 10000 0.90 OIL, CASTOR 1500 0.96 OIL, CHINAWOOD 1425 0.94 OIL, COCONUT 0.93 OIL, COD LIVER 0.93 OIL, COOKING OIL, CORN 0.93 OIL, COTTONSEED...
- Page 31 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY PARAPLEX 17000 PEANUT BUTTER 10000 - 100000 1.20 PENTACHLOROPHENOL PENTANE 0.63 PERCHLOROETHYLENE 1.63 PETROLEUM ETHER 0.60 PHENOL 1.07 PHOSPHORIC ACID (0-85%, 125F) 1.83 PHOSPHOROUS CHLORIDE PHOSPHOROUS TRICHLORIDE PHTHALIC ACID 1.59 PHTHALIC ANHYDRIDE 1.53 PITCH PLASTICIZER (AVOID AIR CONTACT) 1.12 POAST®, HERBICIDE...
- Page 32 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY ROSIN 1.08 ROUNDUP®, HERBICIDE 1.01 RUBBER SOLVENT SALICYLIC ACID 1.44 SALT BRINE SHELLAC SHELL-SOL SILICONE FLUIDS SILVER BROMIDE SILVER NITRATE 4.33 SOAP SOLUTION SODA ASH SOLUTION 1.55 SODIUM ACETATE 1.53 SODIUM ALUMINATE SODIUM BICARBONATE (50%) 2.16 SODIUM BROMIDE 2.18...
- Page 33 COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY TALLOW 0.86 TANNIC ACID 1.70 TELONE®, FUMIGANTS 1.21 TETRA ETHYL LEAD 1.63 TETRA METHYL LEAD 1.60 TETRACHLOROETHYLENE 1.59 TETRAHYDROFURAN < 30 0.89 THERMA SEAL THIONYL CHLORIDE TITANIUM DIOXIDE (ABRASIVE) TITANIUM TETRACHLORIDE TOLUENE 0.87 TOLUENE DIISOCYANATE 100 - 500 1.22 TOLUOL...
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Page 34: Approximate Weights
COMPATIBILITY CHART VISCOSITY SPECIFIC SOLUTION GRAVITY WATER, DEMINERALIZED WATER, DISTILLED WATER, FRESH WATER, HARD WATER, METHANOL WATER, OILY WATER, POTABLE WATER, SALT WATER, SEA WATER, SOFT WATER, TAP WEEDMASTER®, HERBICIDE WHEY WHISKEY (NOT SANITARY) WINE (NOT SANITARY) 0.96 WINDSHEILD WASHER FLUID WOOD PRESERVATIVE XYLENE 0.86... -
Page 35: Metric Conversion Guide
METRIC CONVERSION GUIDE U.S. System to Metric System Metric System to U.S. Systems If You Know To Find Multiply By If You Know To Find Multiply By Length: Base unit is the millimeter 0.0254 millimeter 39.37 Meter inch millimeter 25.4 millimeter inch 0.0394... -
Page 36: Gear Plate Information
Standard meter assembly less the Veeder Root mechanical registration. METER C Meter assembly ready to receive electronic register. METER D Direct drive meter assembly with 100:1 pulse transmitter. GEAR PLATE INFORMATION TCS STANDARD GEAR Inverse Tenths Whole Units Registration Type... -
Page 37: Glossary
GLOSSARY Acceptance Test: An original test of a new device under carefully controlled conditions and with expert operators, to determine that the device will comply with the accuracy requirements for Weights and Measures approval to be used as a resale device. Accessories (Auxiliary Equipment): Items used with a measuring device to facilitate the collection and use of information obtained from it (register, pulse output device). - Page 38 Delivery, Over – Delivery, Under: The terms, over-delivery and under-delivery, are commonly used to indicate the kind of measuring error that is indicated. Over delivery is the same as Under registration. Under delivery is the same as Over registration. Density, Relative: The relative density (t1/t2) of a solid liquid substance is defined as the ratio of the mass of a given volume of the substance at a temperature t1 to the mass of an equal volume of pure water at a temperature t2 (this term replaces the normal term “specific gravity”).
- Page 39 Positive Displacement Meter: A meter in which the primary sensing element separates the liquid into measured segments of known volume providing a shaft motion or other signal that can be used for indicating the volume delivered. Preset Device: An indicating device that can be preset for a desired quantity and which will stop the flow automatically, or provide an output signal when the preselected quantity of liquid has been metered or “delivered”.
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Page 40: Material Safety Data Sheet (Msds) For Calibration Fluid
MATERIAL SAFETY DATA SHEET 24 HOUR EMERGENCY ASSISTANCE GENERAL MSDS ASSISTANCE (260) 833-3173 (260) 484-0301 CODE: RPS ================================================================================== HAZARD RATING> LEAST-0 SLIGHT-1 MODERATE-2 HIGH-3 EXTREME-4 ================================================================================== DR LUBRICANTS, INC. DATE: 01/21/06 4611 NEWAYGO ROAD, SUITE D FORT WAYNE, IN 46808 TELEPHONE: (260) 484-0301 ================================================================================== SECTION I - PRODUCT IDENTIFICATION... - Page 41 PRODUCT: RP 1039 PAGE - 2 ================================================================================== SECTION IV - FIRE AND EXPLOSION HAZARD DATA ================================================================================== UNUSUAL FIRE AND EXPLOSION HAZARDS : DO NOT DIRECT A SOLID STREAM OF WATER ONTO BURNING PRODUCT. THIS MAY CAUSE SPREADING AND INCREASE THE FIRES INTENSITY. COMBUSTION MAY PRODUCE: OXIDES OF CARBON, AND INCOMPLETELY BURNED HYDROCARBONS IN THE FORM OF FUMES AND SMOKE.
- Page 42 PRODUCT: RP 1039 PAGE - 3 INCOMPATIBILITY: AVOID CONTACT WITH STRONG OXIDIZING AND REDUCING AGENTS AND STRONG ALKLI. ================================================================================== SECTION VII - SPILL OR LEAK PROCEDURES ================================================================================== STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED: FOR SMALL SPILLS: SOAK UP SPILL WITH ABSORBENT MATERIAL.
- Page 43 PRODUCT: RP 1039 PAGE - 4 ================================================================================== SECTION X - HMIS/NFPA RATINGS ================================================================================== HMIS:HEALTH:1 FLAMMABILITY:2 REACTIVITY:0 PERSONAL PROTECTION:C NFPA:HEALTH:1 FLAMMABILITY:2 REACTIVITY:0 SPECIFIC HAZARD: ================================================================================== SECTION XI - OTHER REGULATORY INFORMATION ================================================================================== DOT HAZARDOUS: NATURAL DESCRIPTION: ================================================================================== THE INFORMATION CONTAINED HEREIN IS, TO THE BEST OF OUR KNOWLEDGE AND BELIEF, ACCURATE.
- Page 44 TCS900031 Total Control Systems 2515 Charleston Place • Fort Wayne, Indiana 46808 USA +1 (800) 348-4753 • +1 (260) 484-0382 • Fax +1 (260) 484-9230...
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