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Dunkirk Q95M-200 Installation, Operation & Maintenance Manual page 16

Gas-fired direct vent modulating hot water boiler

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8.3 Installation
When transitioning
from CPVC to PVC use Weld-On CPVC
724 or other cement approved for CPVC to PVC. In Canada
ULC $636 approved cement must be used.
Figure
8 - Concentric
Vent
wl
Dimensions
1.
Recommend all pipes be cut, prepared, and pre-
assembled before permanently
cementing
any joint.
2.
Rigid supports cause excess noise in vent piping.
3.
Attach combustion air intake piping to supplied 2"
piping on CVI gas valve. Attach vent piping to furnished
2" CPVC preformed exhaust pipe. Use 2" x 3" adapter
in vertical position on both air intake and vent pipe.
4.
All pipe joints are to be water tight.
5.
Working from boiler to outside, cut pipe to required
length(s).
6.
Deburr inside and outside of pipe. Remove all chips and
shavings.
7.
Chamfer outside edge of pipe for better distribution
of
primer and cement.
8.
Clean and dry all surfaces to be joined.
9.
Check dry fit of pipe and mark insertion depth on pipe.
10. After pipes have been cut and pre-assembled,
apply
cement primer to pipe fitting socket and end of pipe to
insertion mark. Quickly apply approved cement to end
of pipe and fitting socket (over primer). Apply cement
in light, uniform coat on inside of socket to prevent
buildup of excess cement. Apply second coat.
11. While cement is still wet, insert pipe into socket with
1/4turn twist. Be sure pipe is fully inserted into fitting
socket.
12. Wipe excess cement from joint. Continuous bead of
cement will be visible around perimeter of properly
made joint.
13. Handle pipe joint carefully until cement sets.
14. Support combustion air and vent piping minimum
of
every 5 feet using pre-formed
metal hanging straps. Do
not rigidly support pipes. Allow for movement due to
expansion and contraction.
15. Slope combustion air and vent pipes toward boiler
minimum
of 1/4"per linear foot with no sags between
hangers.
16. Use appropriate
methods to seal openings where vent
and combustion air pipes pass through roof or side
wall.
Dimension
3" Diameter PVC
A
Vent/Exhaust
B
1½"
3" Diameter PVC
C
Intake/Combustion
Air
Dimension
D
13/ld'
E
46¾"
F
31¼"
G
4½" Dia.
Figure
9 - Concentric
Vent
Roof Installation
NOTE:
VENT
SUPPORT MUSTBE
l
FIELDiNSTALLED TO
SECURE TERMINATION
KITTOSTRUCTURE,
COMBUSTION
A
B
C
ROOF BOOT/FLASHING
(FIELD SUPPLIED)
ELBOW
(FIELD SUPPLIED)
SUPPORT
(FIELD SUPPLIED)
MAINTAIN
12 IN.
(181N FOR CANADA)
MINIMUM
CLEARANCE
ABOVE HIGHEST
ANTICIPATED
SNOW
D

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