Therma-Stor Ultra-Aire 120V Installation Instructions Manual

Dehumidification. fresh air ventilation (optional). air filtration

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Patent Pending
Therma-Stor, LLC
D
7,246,503
Installation Instructions
INSTALLATION BY A HVAC PROFESSIONAL IS RECOMMENDED
The Ultra-Aire 120V is a whole house ventilating dehumidifier that
is integrated into the heating and cooling system to provide the
ultimate in comfort, health and property protection through:
• Dehumidification
• Fresh Air Ventilation (Optional)
• Air Filtration
HVAC Installer: Please Leave Manual for Homeowner
P/N: 4036400
Serial No.:
Sold by:
YEAR
FULL WARRANTY
YEAR
FULL WARRANTY
Install Date:
TS-988 12/18 Rev E

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Summary of Contents for Therma-Stor Ultra-Aire 120V

  • Page 1 7,246,503 Installation Instructions INSTALLATION BY A HVAC PROFESSIONAL IS RECOMMENDED The Ultra-Aire 120V is a whole house ventilating dehumidifier that is integrated into the heating and cooling system to provide the ultimate in comfort, health and property protection through: • Dehumidification •...
  • Page 2: Table Of Contents

    Service ..................20 Troubleshooting ................... 21 Warranty ..................24 Ultra-Aire is committed to manufacturing quality products. To maintain our standards, product specifications may change without notice. 4201 Lien Road, Madison, WI 53704 (800) 533-7533 www.Thermastor.com | www.Ultra-Aire.com © 2017 Therma-Stor LLC...
  • Page 3: Safety Instructions

    THIS SYMBOL MEANS IMPORTANT INSTRUCTIONS. FAILURE TO HEED THEM CAN RESULT IN INJURY OR MATERIAL PROPERTY DAMAGE. Registrations The Ultra-Aire 120V conforms to unified standard UL 60335-2-40 and CSA standard C22.2.60335-2-40. WARNING! 120 VOLTS MAY CAUSE SERIOUS INJURY FROM ELECTRIC SHOCK.
  • Page 4: Specifications

    Unit Without Collars Width: 20 1/2" Height: 40 1/4" Length: 18 3/4" Weight: 118 lbs. Shipping Width: 25 1/4" 8" 8" 8" Height: 46 1/2” Length: 22" Weight: 145 lbs. Front View Side View Ultra-Aire 120V Installation Instructions www.Ultra-Aire.com | (800) 533-7533...
  • Page 5: Optional Accessories

    10" Insulated Flex Duct, 25' Items Included in Box: • Ultra-Aire 120V Dehumidifier • Ultra-Aire 120V Installation Instructions • 10" Duct, 8" Duct (x2), 6" Damper, 8" Duct Cover Plate • 10" Duct Foam Tape, 33" • 8" Duct Foam Tape, 26.75" (x2) •...
  • Page 6: Dehumidifier Set Up

    • Locate the dehumidifier in an area where field wiring the control (low voltage) to the unit will be possible. • It is recommended that a backdraft damper be used in the discharge duct of the Ultra-Aire 120V, especially when connecting to the supply ducting system. The backdraft damper prevents supply air from counter flowing through the Ultra-Aire 120V when it is not operating.
  • Page 7: Attaching Duct Collars

    8" Supply Air Duct #1 8" Supply Air Duct #2 (Optional) 8" Duct Cover (Optional) 70°F and 60% RH 90 pints/day 6.0 Pints/kWh Shipping 24” 49” 21” 138 lbs. Side View Front View www.Ultra-Aire.com | (800) 533-7533 Ultra-Aire 120V Installation Instructions...
  • Page 8: Electrical Requirements

    Consult local electrical codes for further information. Ultra-Aire offers a variety of control devices for use with the Ultra-Aire 120V. The control is to be located remotely from the dehumidifier and placed in the space to be conditioned. A low voltage (24 Volt) control MUST be used with the Ultra-Aire 120V and MUST be connected with low voltage (18-22 gauge) thermostat wire.
  • Page 9: Drain Installation

    Pitch of drain should be 1" per 10'. An optional condensate pump kit is available for use with the Ultra-Aire 120V and may be installed if lift is required to dispose of condensate. Condensate is automatically pumped to a remote location when the water level in the pump’s reservoir rises to close the float switch.
  • Page 10: Ducting To Hvac Systems

    • All flexible ducting connected to the Ultra-Aire 120V should be UL listed. • A short piece of flexible ducting on all Ultra-Aire 120V duct connections is recommended to reduce noise and vibration transmitted to rigid ductwork in the structure.
  • Page 11: Recommended Hvac System Installations

    Ultra-Aire 120V must be ducted or an inline fan may be required on the fresh air ventilation line to bring in outside air. Duct Cover Plate • Duct the supply of the Ultra-Aire 120V to the supply of the existing HVAC system with a backdraft damper. Ultra-Aire Supply •...
  • Page 12: Alternative Hvac System Installation

    If Check Damper is not in place, the Intake HVAC fan must turn on when the (Optional) dehumidifier is in operation. Backdraft Damper HVAC Return Optional Check Damper Ultra-Aire Supply (no HVAC fan needed) Duct Cover Plate Ultra-Aire 120V Installation Instructions www.Ultra-Aire.com | (800) 533-7533...
  • Page 13: Recommended Multiple Hvac Systems Installation

    CONTACT TECHNICAL SUPPORT AT (800) 533-7533 FOR ADDITIONAL DETAILS. Dedicated Ultra-Aire Return to Multiple HVAC Systems The dual 8" supply outlets of the Ultra-Aire 120V can both be used to supply airflow to multiple HVAC systems, each with a backdraft damper, without requiring a tee duct to split.
  • Page 14: No Existing Ductwork Installation

    DUCTING TO HVAC SYSTEMS No Existing Ductwork Installation When installing the Ultra-Aire 120V in a structure that does not have a forced air HVAC system, a single return for the Ultra-Aire 120V should be installed in a central location. Install an insulated duct from outside to the 6" collar of the Ultra-Aire 120V to provide fresh air ventilation (optional).
  • Page 15: Fresh Air Ventilation

    • An insulated 6" diameter duct provides up to 100 CFM of outside air. • If the fresh air ventilation duct is to be used, the return of the Ultra-Aire 120V must be ducted or an inline fan may be required on the fresh air ventilation line to bring in outside air.
  • Page 16: Determine Ventilation Requirements

    Floor Area < 500 501 - 1000 1001 - 1500 1501 - 2000 2001 - 2500 2501 - 3000 3001 - 3500 Table 4.1 from ASHRAE 62.2-2016 Record the required CFM ____________ Ultra-Aire 120V Installation Instructions www.Ultra-Aire.com | (800) 533-7533...
  • Page 17: Controls

    CONTROLS A control must be used with the Ultra-Aire 120V. Ultra-Aire offers the DEH 3000 proprietary control. The DEH 3000 allows homeowners to monitor and control relative humidity and proper ventilation levels in their home. This control is also available with a remote sensing option.
  • Page 18: Air Filtration

    AIR FILTRATION The Ultra-Aire 120V is equipped with a MERV-13 filter. An optional MERV-14 filter is available at www.ThermastorFilters.com. The MERV-13 filter should be checked and replaced every three to six months. If the MERV-14 filter is used, the MERV-13 should act as a pre-filter and sit on top of the MERV-14 filter.
  • Page 19: Merv Rating Chart

    Residential Sanding Dust <20% 65-70% Spray Paint Dust Electrostatic - Self charging Textile Fibers Window A/C Units woven panel filter. <20% <65% Carpet Fibers Table Data Source: United States Environmental Protection Agency www.Ultra-Aire.com | (800) 533-7533 Ultra-Aire 120V Installation Instructions...
  • Page 20: Service

    Duct, Outlet, 8" Plastic Refrigerant Charging WARNING! SERVICING THE ULTRA-AIRE 120V WITH ITS HIGH PRESSURE REFRIGERANT SYSTEM AND HIGH VOLTAGE CIRCUITRY PRESENTS A HEALTH HAZARD WHICH COULD RESULT IN DEATH, SERIOUS BODILY INJURY, AND/OR PROPERTY DAMAGE. SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.
  • Page 21: Troubleshooting

    9. If this test works, then the field control wiring is 5. Dirty air filter(s) or air flow restricted. 10. If the problem persists, then the control is most likely faulty. 6. Defective fan or relay. www.Ultra-Aire.com | (800) 533-7533 Ultra-Aire 120V Installation Instructions...
  • Page 22 7. Collecting the water removed in a 24 hour period 8. Defective compressor. will give a measurement of performance. 9. Restrictive ducting. Ultra-Aire 120V Installation Instructions www.Ultra-Aire.com | (800) 533-7533...
  • Page 23 3. Look for short in control wiring. 5. Humidity control defective. 4. Check wire connections at control and unit. 6. Missing jumper wire or 5. Reset circuit breaker button on dehumidifier. open circuit between FLOAT terminals. www.Ultra-Aire.com | (800) 533-7533 Ultra-Aire 120V Installation Instructions...
  • Page 24: Warranty

    Product is included, abuse, lack of normal care, failure to follow written instructions, tampering, improper repair, or freezing, corrosion, acts of nature or other causes not arising out of defects in Therma-Stor’s workmanship or material. If a Product or Component is replaced while under warranty, the applicable limited warranty period shall not be extended beyond the original warranty time period.
  • Page 28 (800) 533-7533 www.Ultra-Aire.com...

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