Honda GX35T Manual
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Honda GX35T Manual

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GENERAL PURPOSE ENGINE
GX35T
2
13Z3F602
© Honda Motor Co., Ltd. 2011

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Summary of Contents for Honda GX35T

  • Page 1 GENERAL PURPOSE ENGINE GX35T 13Z3F602 © Honda Motor Co., Ltd. 2011...
  • Page 2 FOREWORD INDEX ENGINE GROUP PART NUMBER INDEX GX35T PART NAME INDEX...
  • Page 4 We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. September 20, 2005 Initial version issue date Honda Motor Co., Ltd. 2011.10.10...
  • Page 5 How to refer to the part information Reference with “Illustrated index” Reference with “Part number index” Reference with “Part name index” 2011.10.10...
  • Page 6 Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Honda color code Description Assemblies • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their in- dividual parts can also be obtained.)
  • Page 7 When the parts were revised Abbreviations used in the parts catalogue • The following abbreviations are used in the parts name column. Be sure to check the A ... Ampere FR..Front serial number!! A.C..Alternating current IN...Inlet ASSY.
  • Page 8 How to check the part block and serial numbers Engine parts Carburetor parts Part block E-2~ E-14 Stamped Stamped Numbers carburetor engine needed identification number number Check point DZ3F-B CARBURETOR IDENTIFICATION NUMBER DZ3F-A TYPE ENGINE SERIAL NUMBER 2011.10.10...
  • Page 9 • Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts Applicable Applicable Model Type catalogue engine carburetor type serial No. identification No. SAMS SAMS WYB 23 SATM SATM WYB 15B/D SAUT SAUT WYB 23 GX35T GCAMT-1000001~ SD2S SD2S WYB 14B SD2T SD2T WYB 15B/D WYB 14B 2011.10.10...
  • Page 10 Parts Applicable Applicable Model Type catalogue engine carburetor type serial No. identification No. WYB 14B GX35T GCAMT-1000001~ WYB 25/WYB 25A WYB 15B/D SGT3 SGT3 SGT9 SGT9 WYB 14D ST3E ST3E WYB 22A * Of carburetor identification numbers, only the portions underlined in the example below are used for registration.
  • Page 11 Features of each type • See the following table for the features of each type. (Items in brackets are optional) Model GX35T Type Specifications SAMS SATM SAU SAUT SAW SD2 SD2S SD2T SDH Tank guard GX35T Model Type Specifications SKS SMG SUT SGT3 SGT9 ST3E ST4 Tank guard 2011.10.10...
  • Page 12 Fuel hose, general purpose hoses and vinyl hose • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( ) underneath the part name.
  • Page 13 Editorial style FLAT RATE SERVICE TIME The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ Flat rate service time (FRT) means the standard time required to installation, adjustment, inspection/measuring, and other work) are service a product, which is listed in this manual to help the dealers listed collectively in the list in the preface, classified according to the...
  • Page 14 • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda * When FRT is not presented, please calculate wages based on ap- products as the standard.
  • Page 15 Explanation of FRT by using an example Indicating work condition or application condition of the (The example may differ from the actual presented items) service item. Ref. (Relative ref. Number) Indicating work contents that are included in the service L.O.N. F.R.T.
  • Page 16 Indication mark for the listing of service items that continues to the following page Ref. (Relative ref. Number) L.O.N. F.R.T. Description a) Category codes and classification 1111L1 VALVE, INTAKE • • • • • • • • • • • • 4.1 •...
  • Page 17 Major service items without using spare parts (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work E: Engine, T: Transmission, D: Drive system, B: Body and related parts (2) Adjustment (5) Other work DESCRIPTION DESCRIPTION VALVE CLEARANCE-ADJUSTMENT ENGINE OIL-CHANGE 1113A1 1101E1 NOTE: For 1 product INCLUDES: Engine oil-inspection...
  • Page 18 ENGINE GROUP E-10 CRANKCASE SET CRANKSHAFT/PISTON CAM PULLEY E-11 E-12 E-14 RECOIL STARTER FAN COVER/CLUTCH CARBURETOR E-15 E-16 E-17 AIR CLEANER MUFFLER FUEL TANK 2011.10.10...
  • Page 19 ENGINE GROUP E-19 E-27 E-28 FLYWHEEL TOP COVER LABEL E-29 E-40 TOOL OTHER PARTS 2011.10.10...
  • Page 20 CRANKCASE SET Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1101B7 CRANKCASE •••••••••••••••••••• (3,5) 1111D5 CYLINDER HEAD COVER AND/OR PACKING ••••••••••••••••••••• 6 1111A2 ARM, ROCKER :INTAKE •••••••••• .INCLUDES: Valve clearance adjustment 7 1111A1 ARM, ROCKER :EXHAUST ••••••••• .INCLUDES: Valve clearance adjustment 8 1111L9 LIFTER, VALVE :INTAKE ••••••••...
  • Page 21 CRANKCASE SET Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 18) 90013-Z0H-004 SCREW, PAN, 4X8 ••••••••••••• 2 -------- 1088910 SATM,SAU,SAUT,SD,SDS,SDT,SJ,SJS,SJT,SMG,SUT 90013-Z3E-003 •••••••••••••••••••••••••••• 1088911 -------- SATM,SAU,SAUT,SD,SDS,SDT,SJ,SJS,SJT,SMG,SUT 19 90013-Z3F-003 SCREW, PAN, 4X8 ••••••••••••• 2 -------- -------- SAMS,SAW,SD2,SD2S,SD2T,SDH,SDL,SGT3,SGT9,SK,SKS,ST3E,ST4,T4 90013-Z0Z-003 •••••••••••••••••••••••••••• 2 -------- 1088910 SATM,SAU,SAUT,SD,SDS,SDT,SJ,SJS,SJT,SMG,SUT 90013-Z3F-003 ••••••••••••••••••••••••••••...
  • Page 22 CRANKSHAFT/PISTON Ref. (Relative ref. Number) L.O.N. F.R.T. Description (2,3) 1111J4 RING SET, PISTON ••••••••••••• 1111J4F .Replace 1 piston and/or pin and/or connecting rod and/or bearing add ••••••••••••••••• 4 1101R3 CRANKSHAFT ASSEMBLY •••••••••• 5 1101E4 OIL SEAL, CRANKSHAFT :FRONT •• 6 1101E5 OIL SEAL, CRANKSHAFT :REAR ••• 7 1101F0 CRANKSHAFT •••••••••••••••••••...
  • Page 23 E-10 CAM PULLEY Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1111K2 SEAL, INTAKE VALVE STEM •••••• .INCLUDES: Valve clearance adjustment 3 1111N5 PULLEY, CAMSHAFT ••••••••••••• .INCLUDES: Valve clearance adjustment 4 1111N6 BELT, TIMING ••••••••••••••••• .INCLUDES: Valve clearance adjustment 5 1111L1 VALVE, INTAKE •••••••••••••••• .INCLUDES: Valve clearance adjustment and reface 1111L1E .Replace intake and exhaust...

  • Page 24: Recoil Starter

    E-11 RECOIL STARTER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1121B9 STARTER, RECOIL •••••••••••••• 3 1121B1 REEL, RECOIL STARTER ••••••••• 5 1121B7 SPRING, RECOIL STARTER RETURN 6 1121A9 PULLEY, RECOIL STARTER ••••••• 8 1121A3 GRIP, RECOIL STARTER ••••••••• 9 1121B3 ROPE, RECOIL STARTER ••••••••• Reqd.
  • Page 25 E-12 FAN COVER/CLUTCH Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1141G8 COVER, ENGINE COOLING FAN •••• 2 2121F7 CLUTCH, CENTRIFUGAL •••••••••• Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 1 19611-Z0Z-000 COVER, FAN •••••••••••••••••• 2 22000-Z0Z-003 CLUTCH ASSY.
  • Page 26 E-14 CARBURETOR Ref. (Relative ref. Number) L.O.N. F.R.T. Description (19,22) 3111B7 GASKET, CARBURETOR PUMP •••••• (4,7) 3111A0 BODY ASSEMBLY, PUMP •••••••••• (1,3) 3111A1 BODY, AIR PURGE •••••••••••••• 8 3111E3 VALVE, INLET NEEDLE •••••••••• 21 3111D5 PUMP, PRIMER ••••••••••••••••• 23 3111F3 CARBURETOR ••••••••••••••••••• 24 3111C8 PACKING, CARBURETOR ••••••••••...
  • Page 27 E-14 CARBURETOR Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 23) 16100-Z6K-014 CARBURETOR ASSY.(WYB 22A) ••• 1 -------- -------- T4 16100-Z0Z-804 CARBURETOR ASSY.(WYB 15B) ••• 1 -------- 2085394 SAU,SAUT,SDL,SUT 16100-Z3F-852 CARBURETOR ASSY.(WYB 25) •••• 1 -------- 2135288 SMG 16100-Z0Z-805 CARBURETOR ASSY.(WYB 15D) •••...

  • Page 28: Air Cleaner

    E-15 AIR CLEANER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 3121B8 ELEMENT, AIR CLEANER ••••••••• .INCLUDES: Air cleaner element -inspection 2 3121A5 CASE, AIR CLEANER •••••••••••• 3 3121B1 COVER, AIR CLEANER ••••••••••• Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 1 17211-Z0Z-000...
  • Page 29 E-16 MUFFLER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 3131C5 MUFFLER, EXHAUST ••••••••••••• 3131A1 ARRESTER, SPARK •••••••••••••• .INCLUDES: Spark arrester check 4 3131B6 GUIDE, AIR EXHAUST ••••••••••• 5 3131G8 GUIDE, AIR EXHAUST :UNDER •••• Reqd. QTY Ref. Serial No. Part No.

  • Page 30: Fuel Tank

    E-17 FUEL TANK Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 3101J0 GROMMET, FUEL TUBE ••••••••••• (13) 3101H7 TANK, FUEL ••••••••••••••••••• 4 3101A9 GUARD, TANK •••••••••••••••••• 6 3101A6 FILTER, FUEL ••••••••••••••••• 7 3101F1 TUBE, FUEL TANK •••••••••••••• Reqd. QTY Ref. Serial No.
  • Page 31 E-19 FLYWHEEL Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 6141A5 COIL, IGNITION(ONE) •••••••••• 3 2161B5 FLYWHEEL ••••••••••••••••••••• 4 6111B3 CORD, STOP SWITCH •••••••••••• Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 1 30500-Z3F-003 COIL ASSY., IGNITION •••••••• 1 -------- -------- SAMS,SATM,SAU,SAUT,SD,SD2,SDL,SDS,SDT,SJ,SJS,SJT,SK,SKS,SMG,SUT 30500-Z3F-013 ••••••••••••••••••••••••••••...
  • Page 32 E-27 TOP COVER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1111D6 COVER, ENGINE TOP •••••••••••• Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 1 19720-Z3F-800ZA COVER COMP., TOP *R280*....POWER RED 1 -------- -------- SAMS,SATM,SAW,SMG,T4 19720-Z0Z-000ZA *R280*....POWER RED 1 -------- -------- SAU,SAUT,SD,SD2,SD2S,SD2T,SDH,SDL,SDS,SDT,SJ,SJS,SJT,SK,SKS,ST4,SUT 19720-Z0Z-000ZB *T92*....STIGA YELLOW 1 -------- -------- SGT3...
  • Page 33 1 -------- -------- SAMS,SAW,SD2,SD2S,SD2T,SDH,SDL,SGT3,ST3E,ST4,T4 87521-Z3F-000 •••••••••••••••••••••••••••• 1 -------- 1247375 SATM,SAU,SAUT,SD,SDS,SDT,SJ,SJS,SJT,SK,SKS,SMG,SUT 87521-Z3F-010 •••••••••••••••••••••••••••• 1247376 -------- SATM,SAU,SAUT,SD,SDS,SDT,SJ,SJS,SJT,SK,SKS,SMG,SUT 3 87531-Z0Z-000 MARK, HONDA ••••••••••••••••• 1 -------- -------- SAMS,SATM,SAU,SAUT,SAW,SD,SD2,SD2S,SD2T,SDH,SDL,SDS,SDT,SJ,SJS,SJT,SK,SKS SMG,SUT,T4 4 87601-Z3F-V50 MARK, TYPE(SAMS) •••••••••••• 1 -------- -------- SAMS 87601-ZM5-V60 MARK, TYPE(SATM) •••••••••••• 1 -------- -------- SATM 87601-Z0H-870 MARK, TYPE(SAU) •••••••••••••...
  • Page 34 E-28 LABEL Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code (4) 87601-Z4A-860 MARK, TYPE(ST3E) •••••••••••• 1 -------- -------- ST3E 87601-Z3E-870 MARK, TYPE(ST4) ••••••••••••• 1 -------- -------- ST4 87601-Z0H-950 MARK, TYPE(SUT) ••••••••••••• 1 -------- -------- SUT 87601-Z4A-880 MARK, TYPE(T4) •••••••••••••• 1 -------- -------- T4 6 87660-Z0Z-000 MARK(4-STROKE) ••••••••••••••...
  • Page 35 E-29 TOOL Ref. (Relative ref. Number) L.O.N. F.R.T. Description NO INFORMATION ••••••••••••••• Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 1 89216-VJ3-J10 WRENCH, PLUG(16X19) ••••••••• 2 89221-KW3-000 WRENCH, HEX., 4MM ••••••••••• 3 90011-Z0H-811 BOLT, SOCKET, 5X9 ••••••••••• (1) -------- -------- SAMS,SATM,SAU,SAUT,SAW,SD,SD2,SD2S,SD2T,SDH,SDL,SDS,SDT,SGT3,SGT9,SJ,SJS SJT,SK,SKS,SMG,ST3E,ST4,T4 1 -------- -------- SUT...
  • Page 36 E-40 OTHER PARTS Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 2121C0 OUTER, CLUTCH •••••••••••••••• 2 2121E8 HOUSING ASSEMBLY, CLUTCH ••••• 3 2121B6 HOUSING, CLUTCH •••••••••••••• 15 2121E7 BEARING, CLUTCH OUTER •••••••• Reqd. QTY Ref. Serial No. Part No. Description Parts catalogue code 1 22100-VK4-M00 OUTER COMP., CLUTCH •••••••••...
  • Page 37 PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 10000 16023-ZM3-004 23 12 19720-Z0Z-000ZC C13 87522-ZK6-800 16024-Z0H-003 23 13 19720-Z0Z-000ZE C13 87531-Z0Z-000 27 10 10100-Z3F-405...
  • Page 38 PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 99101-ZM5-0330 C8 24 30 99101-ZM5-0340 C8 24 30 99101-ZM5-0350 C8 24 30 2011.10.10...
  • Page 39 BAR A, HANDLE •••••••••••••••• C16 COVER, PRIMER PUMP •••••••••••• C7 MARK, EMBLEM•••••••••••••••••• C14 BEARING, RADIAL BALL, 6202 ••• D1 CRANKCASE SET••••••••••••••••• C1 MARK, HONDA••••••••••••••••••• C14 BELT, TIMING ••••••••••••••••• C4 CRANKSHAFT COMP.•••••••••••••• C3 MARK, OPERATOR CAUTION•••••••• C15 BODY ASSY., AIR PURGE •••••••• C7 MARK, TYPE••••••••••••••••••••...
  • Page 40 PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. SCREW-WASHER, 5X10 ••••••••••• D1 SCREW, METERING LEVER PIN •••• C7 SCREW, PAN, 4X8 •••••••••••••• C1 SCREW, PUMP COVER •••••••••••• C7 SCREW, SETTING ••••••••••••••• C5 SCREW, TAPPET ADJUSTING ••••••...
  • Page 41 FOREWORD INDEX ENGINE GROUP PART NUMBER INDEX PART NAME INDEX...
  • Page 42 Published by Honda Motor Co., Ltd. Printed in Japan E.2011.10...
  • Page 43 NOTE: This Parts Catalogue News explains only the parts of the different model that are produced to conform to addition of the GX35T-SDC,SDSC,SDTC and SUTC types. As for the parts not listed on this Parts Catalogue News, use the parts of the GX35T-SD,SDS,SDT and SUT types.
  • Page 44 No. identification No. Base type WYB 14B Additional type WYB 14D Base type WYB 14B SDSC Additional type SDSC WYB 14D GX35T GCAMT-1000001～ Base type WYB 14B SDTC Additional type SDTC WYB 14D Base type WYB 15B/D SUTC Additional type...
  • Page 45 E-14 16100-Z0Z-815 CARBURETOR ASSY.(WYB 14D)..16100-Z0Z-814 SDC,SDSC,SDTC E-15 17231-Z0Z-010 COVER, AIR CLEANER.... 17231-Z0Z-000 SDC,SDSC,SDTC,SUTC E-19 30500-Z3F-013 COIL ASSY., IGNITION..30500-Z3F-003 SDC,SDSC,SDTC,SUTC E-28 87114-ZH7-810 LABEL, WARNING (NOT CERTIFIED FOR SALE) SUTC MARK, HONDA....87531-Z0Z-000 SDC,SDTC,SUTC 87519-Z6J-000 MARK, OPERATOR CAUTION (PICTOGRAPH) SDC,SDSC,SDTC,SUTC...
  • Page 46 June 17,2012 13Z3F602 CODE NO. PARTS CATALOGUE NEWS PARTS Honda Motor Co., Ltd. CATALOGUE GX35T Customer Service Technology Development Division NEWS PARTS CATALOGUE - CORRECTED Printed in Japan NEWS NO. Reqd.QTY Block Ref. Note Part No. Description Serial No. Parts catalogue code...

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