Rhymebus RM6F5 series Operation Manual

Rhymebus RM6F5 series Operation Manual

Ac motor drive
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AC MOTOR DRIVE
Operation Manual
RM6F5 series

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Summary of Contents for Rhymebus RM6F5 series

  • Page 1 AC MOTOR DRIVE Operation Manual RM6F5 series...
  • Page 2 Quality․Satisfaction․Improvement․Innovation http://www.rhymebus.com.tw 2014.03.03 Edition 2018.10.24 Revised...
  • Page 3 PREFACE Thank you for using RHYMEBUS RM6F5 series drive. For proper operations and safety purposes, please do read and follow specific instructions contained in this manual before using the product. The manual shall be placed on the top of the machine, and all the setup parameters and reference numbers must be properly recorded in Attachment 3 to facilitate future maintenance and repairs.
  • Page 4 Please note the surrounding temperature shall not exceed 40°C when the installation needs to be placed inside the control panel. d. For the environment of storage and installation, please follow the instructions of the environmental conditions illustrated in the sections of the common specification of RM6F5 series.
  • Page 5 CAUTION a. The RM6F5 series are designed to drive a three-phase induction motor. Do Not use for single-phase motor or other purposes. b. The main circuit and control circuit must be wired separately; control circuit must use a shielded or twisted-pair shielded wires to avoid possible interferences.
  • Page 6 Operation DANGER a. Do Not open or remove the cover while power is on or during the operation. Do close up the cover before powering on the drive. Do Not remove the cover except for wiring or periodic inspection when power off. b.
  • Page 7 Features a. Simple and easy control framework, stable system. Easy installing, single spare parts, only need to set parameter to expand number of machines in parallel connection.(maximum number of machines in parallel connection: four machines.) b. Smart manual/automatic parallel connection constant pressure separation function.
  • Page 8: Table Of Contents

    Table of Contents Chapter 1 Cautions Before Installation -------------------------------- 11 1-1 Product Verification -------------------------------------------------------------------------- 11 1-1-1 Confirmation of Appearance ------------------------------------------------------ 11 1-1-2 The description of nomenclature: ----------------------------------------------- 11 1-1-3 Confirmation of Accessories ------------------------------------------------------ 12 1-2 Standard Specifications -------------------------------------------------------------------- 12 1-2-1 Three-Phase 200V Series --------------------------------------------------------- 12 1-2-2 Three-Phase 400V Series --------------------------------------------------------- 14 1-3 Common Specifications -------------------------------------------------------------------- 16 1-3-1 The Features of Control and Operation---------------------------------------- 16...
  • Page 9 6-1 Related Settings of Feedback Signal (pressure transmitter) and Pump (default: Iin analog input terminal) ---------------------------------------------------------------------- 104 ․ 6-1-1 Feedback Signal (pressure transmitter) ---------------------------------- 104 ․ 6-1-2 Manual Mode -------------------------------------------------------------------- 106 6-2 Sequential Operation and Parallel Control of Multi-pump ----------------------- 107 ․...
  • Page 10 Appendix I Outline Dimension Drawing of Drives -------------- 175 Attachment 1 Dimension of Keypad (KP-605) -------------------- 179 Attachment 2 Default Value List ----------------------------------------- 180 Attachment 3 Setting Memo----------------------------------------------- 188 Attachment 4 Fault Display ------------------------------------------------ 192...
  • Page 11: Chapter 1 Cautions Before Installation

    Output Current & Capacity PGM NO. 0041-d(AZXXXXXX) Software Number SERIAL NO. BXXXXXXXX Product Serial Number Rhymebus Corporation, TAIWAN 1-1-2 The description of nomenclature: R M 6 F 5 – 2 0 0 1 Model code Please refer to maximum applicable motor Input voltage 2:AC 200~240V...
  • Page 12: Confirmation Of Accessories

    Chapter 2 Installation and Confirmation 1-1-3 Confirmation of Accessories One operation manual is inclusive. Please verify other accessories inclusively such as braking resistor, AC reactor, etc.. ※Please refer to the standard specifications to verify the product specifications with your requirements. 1-2 Standard Specifications 1-2-1 Three-Phase 200V Series Model name...
  • Page 13 Chapter 2 Installation and Confirmation Model name 2020 2025 2030 2040 2050 2060 2075 2100 □□□□ (RM6F5- Maximum applicable 20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75 motor (HP / kW) Rated output capability (kVA) Rated output current (A) Rated output voltage (V) Three-phase 200~240V Range of output 0.1~120.00Hz...
  • Page 14: Three-Phase 400V Series

    Chapter 2 Installation and Confirmation 1-2-2 Three-Phase 400V Series Model name 4001 4002 4003 4005 4007 4010 4015 4020 □□□□ (RM6F5- Maximum applicable 1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15 motor (HP / kW) Rated output capability (kVA) Rated output current (A) Rated output voltage (V) Three-phase 380~480V Range of output...
  • Page 15 120% of drive rated output current for 1 min. Cooling method Fan cooling Applicable safety - standards Protective structure IP00 (IP20 OPTION) IP00 Weight / Mass(kg) ※The weight illustrated in the standard specifications of RM6F5 series does not include the weights of AC reactor(ACL) and DC reactor(DCL).
  • Page 16: Common Specifications

    Chapter 2 Installation and Confirmation 1-3 Common Specifications 1-3-1 The Features of Control and Operation ․Voltage vector sinusoidal PWM control (V/F control). Control method ․Switching frequency: 800Hz~16kHz. Range of 0.1~120.00Hz frequency setting Resolution ․Digital Keypad: 0.01Hz of frequency ․Analog signal: 0.06Hz / 60Hz setting Resolution 0.01Hz...
  • Page 17 Chapter 2 Installation and Confirmation (FWD)/(REV) rotation control, 9 sets preset speed control, 3 Operation method wire start/stop FWD&REV rotation control, Communication control 4 sets programmable input terminals: X1~X4 Multi-function inputs Refer to the function setting description of F_052~F_055 ․Vin – GND: DC 0~10V ․Iin –...
  • Page 18 Chapter 2 Installation and Confirmation ․Nature cooling: 2001, 4001, 4002 models. ․Fan cooling: Three fan control methods for cooling(forced Cooling method air, operation air, temperature level setting) for other models. Non-corrosive or non-conductive, or non-explosive gas or Atmosphere liquid, and non-dusty Surrounding -10°C (14°F) ~ +40°C (104°F) (Non-freezing and non-condensing)
  • Page 19: Chapter 2 Installation And Confirmation

    2-2-1 AC Power: AC power input must be complied with the AC power input specification of the drive.(see RM6F5 series standard specifications) 2-2-2 Location: Due to the heat dissipating requirement during the drive operation, please install the drive with clearance space (shown as below figure) around the drive.
  • Page 20 Chapter 2 Installation and Confirmation 2-2-3 Arrangement: Due to the heat generated at the machine operation, the drive must be installed in the ventilate space. The installations of drive are shown as below figure 1 and figure 2: a. Internal cooling Correct Incorrect Outlet...
  • Page 21 Chapter 2 Installation and Confirmation b. External cooling Correct Incorrect Outlet Outlet Outlet Outlet RM5G/P RM5G/P Drive Drive Drive Drive Guide RM5G/P RM5G/P Drive Drive Drive Drive Inlet Inlet Inlet Inlet Intlet Intlet Intlet Intlet Correct Correct Outlet Outlet Outlet Outlet RM5G/P RM5G/P...
  • Page 22 Chapter 2 Installation and Confirmation 2-2-4 Specifications of Associated Accessories: The specifications of the accessories must be according to the specifications of the drive. Otherwise, the drive will be damaged and the life span of the drive will be shorten. Do Not add any phase-advanced capacitor (RC, LC or other capacitance component) between the drive and motor to avoid any accidents.
  • Page 23: Descriptions Of Terminal And Wiring Diagram

    Chapter 2 Installation and Confirmation 2-3 Descriptions of Terminal and Wiring Diagram 2-3-1 Wiring Diagram Model: RM6F5-2001 ~ RM6F5-2005; RM6F5-4001~RM6F5-4007 Braking Resistor(option) Main Circuit Terminals Control Terminals Induction Motor U/T1 R/L1 R/L1 Three-Phase, 50/60Hz V/T2 S/L2 S/L2 AC Power Input T/L3 W/T3 T/L3...
  • Page 24 Chapter 2 Installation and Confirmation Model: RM6F5-2007 ~ RM6F5-2020; RM6F5-4010 ~ RM6F5-4030. Main Circuit Terminals DC Reactor(DCL; option) Control Terminals Braking Resistor(option) Jumper Induction Motor U/T1 R/L1 R/L1 Three-Phase, 50/60Hz S/L2 V/T2 S/L2 AC Power Input W/T3 T/L3 T/L3 RM6F5 Analog Output Terminal (DC 0~10V) Forward...
  • Page 25 Chapter 2 Installation and Confirmation Model: RM6F5-2025 ~ RM6F5-2100; RM6F5-4040 ~ RM6F5-4150 Main Circuit Terminals Jumper Control Terminals P1 NӨ Induction Motor R/L1 R/L1 U/T1 Three-Phase, 50/60Hz AC S/L2 V/T2 S/L2 Power Input T/L3 W/T3 T/L3 RM6F5 Analog Output Terminal (DC 0~10V) Forward Reverse...
  • Page 26 Chapter 2 Installation and Confirmation Model: RM6F5-2125 ~ RM6F5-2250; RM6F5-4175 ~ RM6F5-4700 ※4 Main Circuit Terminals Control Terminals Jumper ※4 P1 NӨ Induction Motor R/L1 R/L1 U/T1 Three-Phase, 50/60Hz AC S/L2 S/L2 V/T2 Power Input W/T3 T/L3 T/L3 RM6F5 Analog Output Terminal (DC 0~10V) Forward Reverse...
  • Page 27 Chapter 2 Installation and Confirmation 2-3-2 SINK / SOURCE Definition There are two ways of connection for multi-function input terminals: SINK (NPN) logic SOURCE (PNP) logic SINK SINK SOURCE SOURCE Drive Drive +24V X1~X4 X1~X4 +24V (b) Jumper at 2,3 position; SOURCE mode (a) Jumper at 1,2 position;...
  • Page 28 Chapter 2 Installation and Confirmation 2-3-4 Description of Terminals Main Circuit Terminals Type Symbol Function Description AC power R,S,T Three-phase; sinusoidal power source input (L1,L2,L3) source input terminal. Power terminals Source DC power External DC power source terminal. ○ + ○...
  • Page 29 Chapter 2 Installation and Confirmation b. Main Circuit Connection Grounding Grounding Motor MCCB Resistor Terminal Tightening Grounding Tightening Model number screw torque terminal torque size lb-in (kgf-cm) size lb-in (kgf-cm) RM6F5-______: 2001, 2002, 2003, 2005; 13.8 (15) 13.8 (15) 4001, 4002, 4003, 4005, 4007 Grounding Grounding Jumper...
  • Page 30 Chapter 2 Installation and Confirmation /L2 /L3 Grounding Grounding Jumper MCCB Motor Terminal Tightening Grounding Tightening Model number screw torque terminal torque size lb-in (kgf-cm) size lb-in (kgf-cm) RM6F5-______: 2025, 2030, 2040, 2050 69.4 (80) 20.8 (24) 4040, 4050, 4060, 4075 /T1 /T2 Grounding MCCB...
  • Page 31 Chapter 2 Installation and Confirmation /L2 /L3 /T1 /T2 Grounding MCCB Resistor Motor Grounding Terminal Tightening Grounding Tightening Model number screw torque terminal torque size lb-in (kgf-cm) size lb-in (kgf-cm) RM6F5-______: 2125, 2150, 2200, 2250; 347 (400) 104 (120) 4175, 4200, 4250, 4300, 4350, 4420, 4500, 4600, 4700 ○...
  • Page 32 Chapter 2 Installation and Confirmation c. Voltage Selection Board of Cooling Fan ※RM6F5-4100 above models have the voltage selection board shown in above figure when removing the main circuit terminal cover of the drive. Please carefully select the jumper position according to the power source (actual power voltage level) to avoid the burnout of the fan or the overheating of the drive.
  • Page 33 FM_P Reserved e. Control Terminals and Switch for Communication Application Type Symbol Function Description ․Connect the RM6F5 series drives by Multiple pump/ Modbus transmission cable, when the drives communication control multiple pumps. ․Maximum parallel units:2 units terminal...
  • Page 34 Chapter 2 Installation and Confirmation f. CN2 / CN3: KP-605 (RJ-45) / Modbus RS-485 Modbus Port Type Function Description Communication Differential input of RS-485 transmission terminal *Note 1 (DX+) Modbus (RS-485) Communication communication only uses transmission terminal pin1, 2. (DX-) Power terminal of Only for KP-605 linking KP-605(+16V)
  • Page 35 Chapter 2 Installation and Confirmation 2-3-5 Control Board (1) RM6F5-2001 ~ RM6F5-2005; RM6F5-4001 ~ RM6F5-4007 SINK SINK I mode V mode SOURCE SINK SOURCE SOURCE DSW3 SINK FWD Y1 SOURCE X1 FM_P CN1: External indicator (DM-501) socket. CN3: Digital keypad (KP-605) RJ-45 socket / RS-485 communication interface (choose one of the two options) TB1: Input/Output terminals.
  • Page 36 Chapter 2 Installation and Confirmation (2)RM6F5-2007 ~ RM6F5-2250; RM6F5-4007 ~ RM6F5-4700 SINK I mode SINK V mode SOURCE SOURCE SINK SINK SOURCE SOURCE FM_P CN1: External indicator (DM-501) socket. CN2: Digital keypad (KP-605) RJ-45 socket / RS-485 communication interface (choose one of the two options) TB1: Input/Output terminals.
  • Page 37 Chapter 2 Installation and Confirmation 2-3-6 Wiring Cautions and Specifications Wiring connection between drive and motor due to the variance of the rated power causes the variance of current leakage. The setting of the switching frequency, rated power, and cable length is listed in the below table.
  • Page 38 Chapter 2 Installation and Confirmation Three-Phase 200V Series Control Input Input wire size Grounding Model number MCCB circuit wire wire size Current (R/L1,S/L2,T/L3) size RM6F5-____ (mm²) (mm²) (mm²) 2001 2002 2003 2005 2007 2010 2015 2020 2025 2030 0.75~1.25 2040 2050 2060 2075...
  • Page 39 Chapter 2 Installation and Confirmation Three-Phase 400V Series Input Input wire size Control circuit Grounding Model number MCCB Current wire size wire size (R/L1,S/L2,T/L3) RM6F5-____ (mm²) (mm²) (mm²) 4001 4002 4003 4005 4007 4010 4015 4020 4025 4030 4040 4050 4060 0.75~1.25 4075...
  • Page 40: Wiring Diagram And Setting For Single-Pump And Multi-Pump Applications

    Chapter 2 Installation and Confirmation 2-4 Wiring Diagram and Setting for Single-pump and Multi-pump Applications 2-4-1 Single Pump Control Drive #0 Pressure transducer – DSW3 P24 Iin DX+ DX- FG Drive #0 Setting Description Content (Selection of Parallel Control F_015 =1(Single pump) Mode) Func.
  • Page 41: Dual & Multi-Pump Control (E-Mode 、 F-Mode 、 M-Mode)

    Chapter 2 Installation and Confirmation 、 、 2-4-2 Dual & Multi-pump Control (E-mode F-mode M-mode) Wiring 1 (standard wiring) Drive #0 Drive #1 Drive#2 Drive#3 Pressure Pressure Pressure Pressure transducer transducer transducer transducer DSW3 DSW3 DSW3 DSW3 P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG...
  • Page 42 Chapter 2 Installation and Confirmation Wiring 2 ( Special wiring ) Drive #0 Drive #1 Drive#2 Drive#3 Pressure transducer DSW3 DSW3 DSW3 DSW3 P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG ※( Dotted line: more than three pumps according customer requirement to set up ) Drive #0 Setting...
  • Page 43 Chapter 2 Installation and Confirmation Wiring 3 ( Special wiring ) Drive #0 Drive #1 Drive #2 Drive#3 Pressure transducer DSW3 DSW3 DSW3 DSW3 P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG ※( Dotted line: more than three pumps according customer requirement to set up ) Drive #0 Setting...
  • Page 44: Multi-Pump Use Of Ace-S12 Signal Distributor Control

    Chapter 2 Installation and Confirmation 2-4-3 Multi-pump Use of ACE-S12 Signal Distributor Control Single Three phase 110/220 Vac Pressure sensor AC power Meter AO5+ AO5- 24V Iin G24 FG 24V Iin G24 FG ACE - S12 AO1+ AO1- FG AO2+ AO2- FG AO3+ AO3- FG AO4+ AO4- FG Drive#3 Drive#0 Drive#1...
  • Page 45: Multi-Pump Control (S-Mode Application)

    Chapter 2 Installation and Confirmation 2-4-4 Multi-pump Control (S-mode Application) Wiring (standard wiring) R/L1 S/L2 T/L3 Pressure transducer R/L1 S/L2 T/L3 Drive (S-mode) U/T1 V/T2 W/T3 Lead Auxiliary Auxiliary pump Pump 1 Pump 2 Drive (S-mode) Setting Description Setting Content Selection of Control Mode for Parallel F_015 =5 (S-mode)
  • Page 46: Chapter 3 The Setting Of Keypad

    Chapter 3 The Setting of Keypad Chapter 3 The Setting of Keypad 3-1 Functions of Keypad (KP-605) 3-1-1 Indicators of Keypad Symbol Name Description 1.Indicate the lead drive. Lead drive/ 2.In multi-pump control modes, the indicator KEYPAD communication will be off, when pressing RESET indicator 3.
  • Page 47 Chapter 3 The Setting of Keypad Running HAND ON key Operation key POT knob UP/Down key PROG key AUTO ON key FUN/DATA key OFF/RESET key 3-1-2 Keys of Keypad Symbol Name Description 1.Enter the function setting mode Function key PROG 2.Back to the monitor mode 1.Enter the parameter setting mode Function/...
  • Page 48: The Operation Of Keypad(Kp-605) And Monitor Mode

    Chapter 3 The Setting of Keypad 3-2 The Operation of Keypad(KP-605) and Monitor Mode 3-2-1 Operation of Keypad The operation of the digital keypad includes fault messages and three modes. The switching methods are shown as below figure: Parameter setting mode Function setting mode Monitor mode KEYPAD...
  • Page 49 Chapter 3 The Setting of Keypad 3-2-2 Description of Monitor Mode There are seven displays can be selected in the monitor mode. Press DATA switch the display in accordance with below sequence under monitor mode. User can determine one of seven displays as the main display from function F_006 (Selection of Main Display).
  • Page 50 Chapter 3 The Setting of Keypad KEYPAD Display 7 Setting pressure and actual pressure Running KEYPAD Display 8 Actual flow Running a. Select one of eight displays as the main display in accordance with the table of from F_006 (Selection of Main Display). b.
  • Page 51 Chapter 3 The Setting of Keypad 3-2-3 Description of Function Setting Mode In function setting mode, there are 194 functions (F_000 ~ F_194) can be selected for RM6F5 series drive, (F_116=1) and the setting steps are as below: Operation Steps...
  • Page 52 Chapter 3 The Setting of Keypad 3-2-6 Parameter Copy; Restore Default Value; Save/Restore Setting Value a. Parameter Copy: Including writing and readout functions. Parameter settings of two drives can be copied by ― ‖ and ― ‖ functions. a-1 (Parameter Read Out: Drive parameter  Keypad) Operation steps Display KEYPAD...
  • Page 53 When using copy parameter function, please note F_015、F_016、 F_091 parameter content can’t copy to the slave. b. Restore Default Value: RM6F5 series drive provide 5 default values for using. User can according to the demand to restore default values. (Restore the default value of drive for 60Hz)
  • Page 54 Chapter 3 The Setting of Keypad ※Be cautious of the usage of this parameter! This parameter will clear the saved setting value via parameter. Select the parameter as an example, and the operation steps as below: Operation Steps Display KEYPAD 1.Press key selecting the function to F_194 (Default Setting) and then press...
  • Page 55: Chapter 4 Parameter List

    Chapter 4 Parameter List Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting 0: Software version (0041-d) 1: Drive model number Drive 2: Drive running hours ─ ─ ─ F_000 Information 3: Drive power supplying time 4: Software checksum code 5: Reserved Rotation direction...
  • Page 56 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Set upper limit value of pressure in Pressure accordance with pressure transducer F_007 Transducer 0.0~160.0 0.1bar 10.0 104 specification.(pressure setting value is Setting corresponding to maximum voltage or current. Maximum Set the maximum operating pressure value Allowabel...
  • Page 57 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Maximum F_017 Output The maximum output frequency of drive. 0.1~120.0 0.1Hz 60.0 Frequency Reference Frequency of The frequency corresponding to 0.01~ 0.01 F_018 60.00 Accel/Decel accel/decel time. 400.00 Time Primary...
  • Page 58 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Multi-speed Multi-speed Multi-speed level 3 level 2 level 1 Primary command F_031 0.00 command command command Speed Preset Speed 20.00 F_032 Preset Speed 25.00 F_033 Preset Speed 30.00 F_034 0.00~...
  • Page 59 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Operation Record the last status of drive before power off. ─ F_051 Condition 0: Enable (F_001=2,3,4) Memory 1: Disable ±1: Jog command. Manual control ±2: Switch of secondary Multi-function command 1 of accel/decel time.
  • Page 60 Chapter 4 Parameter List Range Func. Name Description Unit Def50 Page Setting 0: Disable Multi-function ±1: Standby detection F_058 Output ±2: Constant speed detection. Terminal (Y1) ±3: Zero speed detection. ±4: Frequency detection. ±5: System overload detection. (OLO) Multi-function ±6: Stall prevention detection. F_059 Output ±7: Low voltage detection.
  • Page 61 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Stall 30%~200% Prevention While the stall is occurred during constant of drive F_071 Level at speed running condition, the prevention of rated Constant stall is to decrease the speed of motor. current Speed Acceleration...
  • Page 62 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Time Interval Set the error tripping time interval before drive F_083 auto restarts for F_079 when the drive trips to 1~200 10sec before Auto-Restart stop. Pressure Boost Boost the pressure up to detect if the water is 0.01 F_084...
  • Page 63 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Grounding 0: Disable ─ F_098 Fault 0, 1 1: Enable(GF) Protection (GF) External Select the monitor mode of external indicator 1 ─ F_099 Indicator 1 0: Disable External Select the monitor mode of external indicator 2 ─...
  • Page 64 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting In constant pressure control mode (F_103≠0), PID Start F_117 drive will activate PID control when the 0.0~10.0 0.1bar Range feedback signal exceeds the dead band. 0: Disable (Water 1: Trip (Fb Lo): Press ―RESET‖...
  • Page 65 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting 0: Output frequency. AM+ Analog 1: Frequency command. ─ F_129 Output Signal 2: Output current. Selection 3: Vin frequency command. 4: Iin frequency command. AM+ Analog F_130 AM+ analog output adjustment ratio.
  • Page 66 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting 0: Disable. ─ F_140 Thermistor 1: Enable. Setting 0: Disable Drive 1: Warning (Ht): Continue operation. Overheat ─ F_141 2: Warning (Ht): Drive de-rates the switching Pre-alarm frequency automatically every 5 minutes.
  • Page 67 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting 0: 8,N,2 Communica- ─ F_157 1: 8,E,1 tion Protocol 2: 8,O,1 When the data transmission during Communica- communication transmission is interrupted, tion Overtime F_158 has no data transmitting, or delays, drive 0~1000 1sec displays ―Cot‖...
  • Page 68 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Pump Flow Rate Compensation 0.1~160 0.1bar 0.0 F_176 Setting maximum flow for pipe friction loss for Pipe Friction Loss COMP max Response Time Setting pump for response time ─...
  • Page 69 Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Page Setting Sector 2 of ─ ─ ─ F_185 Refer to F_184 setting descrption Sequencial Operation Sector 3 of ─ ─ ─ F_186 Refer to F_184 setting descrption Sequencial Operation Sector 4 of ─...
  • Page 70 Chapter 4 Parameter List The color as means the function can be set during the operation. Note: 200V Series. 400V Series. 0.5 ~ 5HP: 5.0sec; 7.5 ~ 30HP: 15.0sec; g 40HP above: 30.0sec 4. When the setting value of switching frequency(F0.81) exceeds ―4‖, the drive must be de-rating for usage or selecting the higher capacity of drive.
  • Page 71: Chapter 5 Parameter Setting Description

    Chapter 5 Parameter Setting Description Chapter 5 Parameter Setting Description 5-1 The Keypad Setup F_000 Drive Information 0: Software version (0041-d) a. The drives with different software versions cannot execute readout or writing, otherwise, the parameters will occur error and the keypad ( KP-605) will display message.
  • Page 72 Chapter 5 Parameter Setting Description b. F_001=1 Start command by FWD terminal. Rotation direction command by REV terminal. SINK (NPN) mode: RUN / STOP FWD (OFF: stop ON: running) REV / FWD REV (OFF: forward ON: reverse) SOURCE (PNP) mode: RUN / STOP FWD (OFF: stop ON: running) REV / FWD...
  • Page 73 Chapter 5 Parameter Setting Description SOURCE (PNP) mode: FWD (OFF: stop ON: forward) REV (OFF: stop ON: reverse) DC 24V d. F_001=3 (default value) Start command by the keypad “ ” key. Motor rotates at the forward direction (clockwise). e. F_001=4 Start command by keypad “...
  • Page 74 Chapter 5 Parameter Setting Description Note: 1.When F_001 set to 0 or 2 and FWD-COM and REV-COM are simultaneously open-circuit, the monitor mode will display blanking ― ― (except ―Display 8-terminal status‖). If FWD-COM and REV-COM are simultaneously short-circuit, the monitor mode will display blanking ―...
  • Page 75 Chapter 5 Parameter Setting Description F_002 Frequency Command Selection a. F_002=0 Frequency command by “Vin” or “Iin” analog input terminal (select Vin or Iin analog input sources by F_123). (I). Vin-GND: Input range DC 0~10V。 ※ The gain or bias of frequency command can be set by function F_040 and F_041. (II).
  • Page 76 Chapter 5 Parameter Setting Description Selection of ―STOP‖ Key Validity F_003 a. F_003=0 When the start command by terminal, the ― ‖ key of keypad disabled. STOP RESET b. F_003=1 When the start command by terminal, the ― ‖ key of keypad enabled. STOP RESET c.
  • Page 77 Chapter 5 Parameter Setting Description F_006 KP-605 Selection of Main Display In the monitor mode, there are 8 monitor modes can be selected. The corresponding value and monitor modes are shown as below table: 1. Output Frequency 2. Frequency Command 3.
  • Page 78: Preset Speed Setup

    Chapter 5 Parameter Setting Description 5-2 Preset Speed Setup F_031 Primary Speed F_032 Preset Speed 1 F_033 Preset Speed 2 F_034 Preset Speed 3 F_035 Preset Speed 4 F_036 Preset Speed 5 F_037 Preset Speed 6 F_038 Preset Speed 7 F_039 Jog Speed a.
  • Page 79 Chapter 5 Parameter Setting Description c. Multi-speed and acceleration/deceleration time Frequency Primary acceleration time Primary acceleration time Preset Primary speed 7 acceleration Primary time Preset Primary deceleration speed 6 acceleration time time Acceleration time Preset of preset speed 3 speed 5 Preset Deceleration time speed 4...
  • Page 80: Multi-Speed Accel./Decel. Time Setup

    Chapter 5 Parameter Setting Description 5-3 Multi-Speed Accel./Decel. Time Setup F_018 Reference Frequency of Accel/Decel Time F_019 Primary Acceleration Time F_020 Primary Deceleration Time F_027 Secondary Acceleration Time F_028 Secondary Deceleration Time F_029 Set S-curve for Accel/Decel Time a. The multi-speeds acceleration / deceleration time is the time interval from 0Hz to the setting of F_018 (Reference Frequency of Accel/Decel Time).
  • Page 81 Chapter 5 Parameter Setting Description d. The ―holding command‖ is disabled when STOP command is activated. ※STOP command: When F_001 set 0 or 2, ―FWD‖ and ―REV‖ terminals are simultaneously short-circuit or open-circuit. When F_001 set 1, ―FWD‖ terminal is open-circuit. (II) When F_003 set 1, pressing the ―...
  • Page 82: V/F Pattern Setup

    Chapter 5 Parameter Setting Description 5-4 V/F Pattern Setup F_009 Starting Frequency Range: 0.1~10.0Hz F_010 Starting Voltage The range of 200V series is 0.1 ~ 50.0V. The range of 400V series is 0.1 ~ 100.0V. F_011 Base Frequency Motor base frequency; The setting must be according to the nameplate of motor.
  • Page 83 Chapter 5 Parameter Setting Description F_042 Frequency Upper Limit Set the ratio of the frequency upper limit (1.00=maximum output frequency), and the setting range is 0.00~1.00 Output frequency upper limit = Frequency upper limit (F_042) × Maximum output frequency (F_017) F_043 Frequency Lower Limit Set the ratio of the frequency lower limit (1.00=maximum output frequency), and the...
  • Page 84: Analog Input Command Setup

    Chapter 5 Parameter Setting Description 5-5 Analog Input Command Setup The analog input terminals: ―Vin‖ – ―GND‖: 0~10V; ―Iin‖ – ―GND‖: 4~20mA (2~10V) or 0~20mA (0~10V) F_040 Vin Gain Rate 0~2.00 F_127 Analog Input Gain (Iin) a. (General Mode) The corresponding frequency command value of analog command = Maximum output frequency (F_017) x Analog input gain (F_040 or F_127) EX: If analog input bias (F_041 or F_128) = 0.00 Maximum output frequency = 60.0Hz...
  • Page 85 Chapter 5 Parameter Setting Description F_041 Vin Bias Bias -1.00~1.00 F_128 Iin Bias a.( General Mode) The corresponding frequency command value of analog command (C.V) = Maximum output freq. (F_017) x Analog input bias (F_041 or F_128) EX: If analog input gain (F_040 or F_127) = 1.00 Maximum output frequency =60.0Hz Maximum output frequency =60.0Hz Analog input bias=0.05...
  • Page 86 Chapter 5 Parameter Setting Description F_123 Analog Input Selection F_103≠0 F_103=0 Vin+Iin Vin: Frequency command Vin-Iin Iin: Feedback signal Iin-Vin Vin or Iin (X1 ~ X4) F_047 Filter Setting of Analog Input Signal a. Filter the analog input signal when the frequency command by analog input terminals. (F_002=0).
  • Page 87: Analog Output Setup

    Chapter 5 Parameter Setting Description 5-6 Analog Output Setup The analog output terminals: ―FM+‖ – ―M-‖: DC 0 ~ 10V; ―AM+‖ – ―M-‖: DC 0 ~ 10V (1/2 HP ~ 5HP models are marked by ―FM+‖ – ―GND‖ and ―AM+‖ – ―GND‖) F_044 Analog Output Signal Selection(FM+) F_129...
  • Page 88 Chapter 5 Parameter Setting Description F_045 Analog Output Gain(FM+) F_130 Analog Output Gain(AM+) Maximum output freq. Drive rated current a. Analog output gain = Output freq. (freq. command) Output current b. Analog output curve Maximum output freq. = 60.0Hz Driver rated current = 17A Analog output signal selection = 0, 1 Analog output signal selection = 2 Analog output gain = 1.20...
  • Page 89: Motor Protecti Primary Frequency On Setup

    Chapter 5 Parameter Setting Description 5-7 Motor Protecti Primary Frequency on Setup F_046 Motor Overload Protection (OL) Enable the function can preventing the motor from damage by operating in the overload condition for a long time. 0: Disable 1: Overload protection for dependent cooling fan type motor: Enabled (OL) 2: Overload protection for independent cooling fan type motor: Enabled (OL) F_048 Motor Rated Current...
  • Page 90: Multi-Function Input Setup

    Chapter 5 Parameter Setting Description 5-8 Multi-Function Input Setup F_052 Multi-function Input Terminal (X1) F_053 Multi-function Input Terminal (X2) F_054 Multi-function Input Terminal (X3) F_055 Multi-function Input Terminal (X4) a. “+” represents positive logic (N.O; contact a) b. “-” represents negative logic (N.C; contact b) c.
  • Page 91 Chapter 5 Parameter Setting Description ±9: Coast to stop command (Fr) Cut off the control of motor from drive immediately. Coast to stop command (F_055=9) Coast to stop command (X3) Start command Output voltage Output frequency Acceleration time ±10: Speed tracing from the maximum frequency Speed tracing from the maximum frequency (F_053=10) Terminal start...
  • Page 92 Chapter 5 Parameter Setting Description ±11: Speed tracing from the setting frequency Speed tracing from the setting frequency (F_053=11) Terminal start command (FWD) Speed tracing > 0.1sec command (X1) Decel. time is 2 sec Setting frequency Normal accel. time Output frequency Delay Time before Speed Tracing(F_089)
  • Page 93 Chapter 5 Parameter Setting Description ±21: Flow sensor input *Flow sensor input signal, please refer to ―6-11 Flow sensor‖ description‖。 ±22: Sequential operation start command, *please refer to ―6-13-2 Sequential operation control ‖ description on page 122.
  • Page 94: Multi-Function Output Setup

    Chapter 5 Parameter Setting Description 5-9 Multi-Function Output Setup F_058 Multi-function Output Terminal (Y1) Multi-function Output Terminal (Y2) F_059 Multi-function Output Terminal (Ta1,Tb1/Tc1) F_060 Multi-function Output Terminal (Ta2/Tc2) F_061 0: Disable ±1: Running detection AUTO Press , the drive will detect at start Running detection (F_060=1) (PV) (SV)
  • Page 95 Chapter 5 Parameter Setting Description ±5: Overload detection(OLO) Output Overload detection current (F_060=5) Overload detection level F_068(OLO) Time Overload detection time F_069(OLO) Output terminal ±6: Stall prevention detection Stall Prevention Detection (F_058=6) Output freq. Time Output current Stall Prevention Level at the Constant Speed F_071 Time...
  • Page 96 Chapter 5 Parameter Setting Description ±9: Restart after instantaneous power failure detection Enable when F_078 is set to 1. Restart after instantaneous power failure detection (F_058=9) Power source Low voltage detection signal Output freq. Delay time for speed searching F_089 The V/F pattern of speed searching F_090...
  • Page 97: Automatic Torque Compensation

    Chapter 5 Parameter Setting Description ±11: Fault detection Fault detection (F_059=11) Fault condition Output terminal ±12: Overheating detection (Ht) Detection level is set by F_142(Ht) ±13: Over pressure detection (OP) Detection level is set by F_148(OP) ±14: Reserved ±15: Auxiliary pump 1detection ±16: Auxiliary pump 2 detection *Control mode when F_015 is set to 5.
  • Page 98: System Overload Detection Setup

    Chapter 5 Parameter Setting Description 5-11 System Overload Detection SetUp F_065 System Overload Detection(OLO) a. The settings are listed as below: 0: Disable 1: Enable (OLO) F_066 System Overload Detection Status 0: Detection at constant speed only. 1: Detection at operation: Including the system overload at acceleration, deceleration or constant speed.
  • Page 99: Stall Prevention Setup

    Chapter 5 Parameter Setting Description 5-12 Stall Prevention SetUp Stall Prevention Level at the F_070 Setting range is 30%~200% of drive’s Acceleration rated current Stall Prevention Level at the Constant F_071 Speed If stall is occurred during acceleration or constant speed, the motor keeps running at the constant speed (200%: Off), and the setting range is 30%~200% of drive’s rated current F_072 Acceleration Time for Stall Prevention during the Constant Speed...
  • Page 100: Dc Braking Set Up

    Chapter 5 Parameter Setting Description 5-13 DC Braking Set Up F_075 DC Braking Level a. Set the current level of DC braking. b. The setting range is 0~150% of drive rated current. F_076 Time Interval of DC Braking at Start Set the DC braking for motor random running at start.
  • Page 101: Speed Tracing

    Chapter 5 Parameter Setting Description Power source Output Freq. Power failure re-accelerated Power restart Time 0: Enable (F_001=2,3,4 enable) F_051 Start Command Memory 1: Disable 5-15 Speed Tracing The setting range is 0~200% of drive F_088 Speed Tracing Current Level rated current.
  • Page 102: Others Function

    Chapter 5 Parameter Setting Description 5-17 Others Function F_081 Switching Frequency When the value of F_081 is set to ―0‖, the switching frequency of PWM voltage will be 800Hz and others switching frequency = F_081×2.5kHz. The higher switching frequency has less noise. But using higher switching frequency must consider the cable length between drive and motor and must be adjusted according the connection distance between drive and motor.
  • Page 103 Chapter 5 Parameter Setting Description F_092 Parameter Setting Lock 0: Parameters are changeable. 1: Parameters are locked. 2&3: Reversed ※ According F_004 setting to change selection of setting value (SV) 0: Disable F_093 Automatic Voltage Regulation (AVR) 1: Enable F_095 Power Source The setting value according to the actual power source voltage.
  • Page 104: Parameter Description Of Pump

    Chapter 6 Parameter Description of Pump 6. Parameter Description of Pump 6-1 Related Settings of Feedback Signal (pressure transmitter) and Pump (default: Iin analog input terminal) ․ 6-1-1 Feedback Signal (pressure transmitter) Func. Name Description ․Set the upper limit value of pressure in accordance with pressure transmitter specification.
  • Page 105 Chapter 5 Parameter Setting Description Func. Name Description =0: Analog input terminal (Vin) “ ” or “ ” key setting Selection of =1: Keypad Frequency =2: Keypad setting knob Command by =3: RS-485 Communication interface F_125 Manaul Mode under Close- *In close-loop control, select the speed command source when Loop feedback signal is bypassed in temporary.
  • Page 106: Manual Mode

    Chapter 6 Parameter Description of Pump ․ 6-1-2 Manual Mode 1. When the multi-function input terminal is set to +13 (Under close-loop control condition (F_103≠0), open-loop selection.) 2. Press key to control HAND Example: ․Automatic Mode Manual Mode, press key (HAND ON LED light) HAND ․Manual Mode Automatic Mode, press...
  • Page 107: Sequential Operation And Parallel Control Of Multi-Pump

    Chapter 5 Parameter Setting Description 6-2 Sequential Operation and Parallel Control of Multi-pump ․ 、 6-2-1 Sequential Control for Multi-Pump(Only used for F-mode E-mode) Func. Name Description =0: Disable. =1: Shift the pump operation after the operating time (F_024). *The function is to shift the operation from one pump to Pump Shift Operation F_013 another when the operating time (F_024) reaches.
  • Page 108 Chapter 6 Parameter Description of Pump Func. Name Description =0: Disable the functions related to pump. =1: Single pump application. *Constant pressure is controlled by single pump. =2: Multi-pump applications; E-mode (Equal-mode). *Pumps run at identical speed to maintain the pressure in constant.
  • Page 109 Chapter 5 Parameter Setting Description (2) When the operating frequency value < F_023 (Departing frequency of pump), and operating time > F_025(Departing time), the multi- output terminal may detect immediately and stop auxiliary pump 2. And so on, auxiliary pump 1 will stop in sequence;...
  • Page 110 Chapter 6 Parameter Description of Pump Actual pressure (PV) Setting pressure (SV) F_022 Time Output frequency Full speed Drive #0 Drive #1 F_015=2(E-mode) Time Drive #0 Drive #1 ․In multi-pump control systems, set the cut-off Cut-off Frequency of F_023 Parallel Control frequency to cut off the pump operation.
  • Page 111 Chapter 5 Parameter Setting Description 2.In multi-pump control systems, drives will start / cut off the operation in accordance with below diagram. Drive #0 Drive #1 Time ․In multi-pump control systems, setting the number of drives standing by. Drives Standby *According to the condition of applications, users can set Numbers of F_135...
  • Page 112: Constant Pressure Control Mode And On / Off Mode

    Chapter 6 Parameter Description of Pump 6-3 Constant Pressure Control Mode and ON / OFF Mode ․ 6-3-1 Constant Pressure Control Mode Func. Name Description Pressure Boost for ․Boost the pressure up to detect if the water is used. F_084 Water Usage Detection ․Set the time interval for F_084 to detect if the water Time Interval of...
  • Page 113: On / Off Control Mode

    Chapter6 Parameter Description of Pump ․ 6-3-2 ON / OFF Control Mode Func. Name Description ․In ON/OFF mode, drive will auto start/stop the pump in accordance with the setting of setting value. ON / OFF Mode *Start level=SV(Setting pressure) - F_087 F_087 Pressure Dead Band Stop level=SV(Setting pressure) + F_087...
  • Page 114: Pid Control Functions

    Chapter 6 Parameter Description of Pump 6-4 PID Control Functions ․ 6-4-1 PID Control Functions Func. Name Description ․Compensate the gain for pressure command F_102 PID Compensation Gain control under constant pressure control. =0: Open-loop operation *Disable the feedback signal from the pressure transmitter.
  • Page 115 Chapter6 Parameter Description of Pump ․6-4-1 The block diagram of setting value and feedback value. F_047(Filter F_040(Vin Gain), Setting of Analog F_041(Vin Bias) Frequency) F_002(Selection F_103(PID terminal of Command) Control Mode Selection Multi-speed level 3,2,1 Setting value Error 0 0 0 Keypad Pressure command (KP-207)
  • Page 116 Chapter 6 Parameter Description of Pump (1) Over-tuning suppression Increasing the integration time (I) and decrease the derivative time(D). Response Before adjustment After adjustment Time (2) Advance stabilizing Decreasing the integration time (I) and increase the derivative time (D). Response After adjustment Before adjustment Time...
  • Page 117: Pump Protection

    Chapter6 Parameter Description of Pump 6-5 Pump Protection Func. Name Description =0: Disable *When the pump suffers from water shortage or conditions, the pump keeps running. *Warning: Pump will be easily damaged. =1: Trip (Fb Lo);Press “RESET” key to reset *When the pump suffers from water shortage conditions, the drive will trip to stop and display *Must press...
  • Page 118: Cavitation Phenomenon

    Chapter 6 Parameter Description of Pump ․6-5-1 Cavitation Phenomenon When the drive runs at full speed and actual pressure (PV) is lower than the setting value of F_119 (Water Shortage Detection by Pressure Level) with a time interval (F_121 Time of Water Shortage Detection), the drive will trip to avoid the cavitation phenomenon appearing in pump systems.
  • Page 119: Noise Prevention

    Chapter6 Parameter Description of Pump 6-6 Noise Prevention Func. Name Description Secondary Deceleration ․Default value: 0.5sec F_028 Time Drive Stop Frequency ․When the operation frequency is lower than the F_133 for Water Usage setting value, drive will ramp to stop. Detection =0: Disable *When the output frequency decreases to the setting of...
  • Page 120: Water Pipe And System Protection - Over Pressure

    Chapter 6 Parameter Description of Pump 6-7 Water Pipe and System Protection – Over Pressure Func. Name Description =0: Disable =1: Alarm: Drive keeps operation. *The SV indicator of keypad will display blinking character and the pump keeps running till the actual pressure reaches the setting pressure.
  • Page 121: Error Trip Disposals

    Chapter6 Parameter Description of Pump 6-8 Error Trip Disposals Func. Name Description =0: Short time interval to auto-restart according to the setting of F_080 (OC,OE,GF only). *Drive will trip to stop, when the numbers of drive errors (only OC,OE,GF) occurs over the setting of F_080 (Numbers of Auto-Restart at Drive’s Error Trip).
  • Page 122: Overheating Disposals

    Chapter 6 Parameter Description of Pump 6-9 Overheating Disposals Func. Name Description =0: Disable. *Disable the NTC thermistor. *The ―Ht‖ fault detection is disabled. NTC Thermistor F_140 *The display 6 (terminal status and heat sink temperature) of Setting drive monitor mode will not display heat sink’s temperature. =1: Enable.
  • Page 123: Flow Sensor

    Chapter6 Parameter Description of Pump 6-10 Flow Sensor Func. Name Description Flow Sensor A default flow sensor K value, based on the flow sensor F_166 specification. K Value Flow Sensor Set up the rate of flow sensor. F_167 Rate Range: 0.00~2.00 (default: 1.00) 0 : LPS(l/sec) (default value)
  • Page 124: Compensation For Pipe Friction Loss

    Chapter 6 Parameter Description of Pump 6-11 Compensation for Pipe Friction Loss Func. Name Content Setting "shut-off" head of a pump. Shutoff F_171 Head(H) Range: 0.1~160.0 bar (default value:12.0) Setting maximum flow of pump. Maximum F_172 Flow (Q) Range: 0.0~6000.0 L/min (default value:300.0) Pipe friction 0: Disable F_173...
  • Page 125: Sequential Operation Control

    Chapter6 Parameter Description of Pump 6-12 Sequential Operation Control ․6-12-1 Time setting display Description Func. Name Content Range Y: Year 2000~2099 ̅: Month 1~12 d: Day 1~31 SUn.7 (Sunday) ̅On.1 (Monday) tU E .2 (Tuesday) u: Week uEd.3 (Wednesday) F_181 Time Setting tHU.4 (Thursday) F r i .
  • Page 126: Operation Sequential Control

    Chapter 6 Parameter Description of Pump 6-12-2 Operation sequential control Description Func. Name Sequece 0: Close F_180 Operation for 1: Open Start Control Operation Mode for 0: Every week F_183 Sequential 1: Every day Operation Contro Setting Sector 1 of F_184 Sequential Operation...
  • Page 127 Chapter6 Parameter Description of Pump Example 1: Operating mode lets user set a daily and four peirods can be set at most. Pressure command (bar) section section 6 bar 5 bar section section 4 bar section section 3 bar section 2 bar section 1 bar...
  • Page 128: Chapter 7 Communication Description

    Chapter 8 Communication Description Chapter 7 Communication Description 7-1 Communication wiring Please refer to ―2-3-4 Description of Terminals 5. Control Terminals and Switch for Communication Application 6. CN2 / CN3: KP-605 (RJ-45) / Modbus RS-485 Modbus Port. 7-2 Communication Setting F_155 Communication Address 0: disable...
  • Page 129: Message Format

    Chapter 8 Operation Procedures and Fault Protection 7-4 Message Format Address … OP Code Data n Data 1 Data 0 CRC 0 CRC1 (Drive) Drive Operation Data Message Address (Data length ―n‖: depending on Transmitting Message Checksum ≧10ms (1 Byte) OP Code) (1 Byte) ●Address: Drive address number for host to control...
  • Page 130 Chapter 8 Communication Description ●Operation Code(OP Code) Description: ※03H (Read multi-registers): Example: Read data from registers 2101H and 2102H of the drive 1 Message Code (Host to Drive) Register Starting Register Numbers to CRC Checksum Address Code Readout This example shows the host to read the drive data from 2 registers of the drive. The host identifies drive 1 by calling the drive address (02H) with the ―read‖...
  • Page 131 Chapter 8 Operation Procedures and Fault Protection ※08H (Drive detection): Only use when testing the communication OP code – 08H is to detect if the drive is correctly receiving the data from the host. The main purpose of using this OP code is to ensure the host data to be correctly sent to the drive.
  • Page 132: Crc Checksum Algorithm

    Chapter 8 Communication Description Return Code (Drive to Host) Register Starting Register CRC Checksum Numbers to Write Address Code The host writes 2 data (1011H and 1770H) with total data length 4 byte to 2000H and 2001H registers of drive. The drive receives and writes the data to the registers, and then returns the message to the host.
  • Page 133: Processing Time Of Communication Transmission

    Chapter 8 Operation Procedures and Fault Protection The following example of using C language to create a sample program for CRC checksum algorithm Example: C language sample program unsigned char *data; // Message pointer unsigned char length; // Message length unsigned int crc_chk(unsigned char *data,unsigned char length) int i;...
  • Page 134: Communication Troubleshooting

    Chapter 8 Communication Description 7-7 Communication Troubleshooting 1. When error occurs at the communication network, the drive provides the self-testing function to identify where error occurs. Please check communication function settings to verify the validity of functions. 2. When the host receives returned error messages from a drive, the host sends the invalid operation command to drive.
  • Page 135: Drive Registers And Command Code

    Chapter 8 Operation Procedures and Fault Protection 7-8 Drive Registers and Command Code ● Registers – Write Operation Reg. No. Name Description Drive function setting/monitoring; 10nnH Function setting nn=F_000 ~ F_194 (Note4) Example: F0_19=1013H 00: No use 01: Stop b0~b1 10: Start 11: JOG command b2~b3 Reserved...
  • Page 136 Chapter 8 Communication Description ● Registers – Read Operation Reg. No. Name Description 00H No error 01H Drive over current (OC) 02H Over voltage (OE) 03H Drive overheat (OH) 04H Drive overload (OL1)(OL2) 05H Motor overload (OL) 06H External fault (EF) 07H Short protection (SC) 08H A/D converter error (AdEr) 09H-...
  • Page 137 Chapter 8 Operation Procedures and Fault Protection 210DH Reserved 210EH Reserved 210FH Reserved Reserved Reserved 1: X1 terminal operation 1: X2 terminal operation 1: X3 terminal operation 1: X4 terminal operation Reserved Reserved 2300H I/O terminal status 1: Y1 terminal detection Reserved Reserved Reserved...
  • Page 138 Chapter 8 Communication Description Note: 1. When b6 ~ bA function is enabled, multi-function command –Multi-speed 1, 2, 3, will be inactive. 2. 0: Analog 1: Primary speed 2~8: Multi-speed 1~7 9: Jog speed 11: Communication 3. Fault record table Error code Drive display Description...
  • Page 139: Programming Examples - Register And Command

    Chapter 8 Operation Procedures and Fault Protection 7-9 Programming Examples – Register and Command 7-9-1 Access Drive Function Setting – Write Operation Write a single register to access drive function setting: Ex: Set function F_031 (primary speed) = 30 Hz a.
  • Page 140 Chapter 8 Communication Description Convert F_019 to hexadecimal value for generating register number: 18 (decimal) = 12H Convert 1.5 seconds to hex value: 1.5 x 10 (by resolution) = 15 (decimal) = 000FH b. Set F_020 (Primary decel time) = 1.5 seconds Convert F_020 to hex value: 19 (decimal) = 13H c.
  • Page 141 Chapter 8 Operation Procedures and Fault Protection 2. Drive Frequency Output Readout: Example: If the drive frequency outputs = 40.65Hz, read the data output from the drive and display 40.05Hz in the host. a. The host sends the below codes to access the drive register to read out the frequency output data (read only one register data) -Drive register: 2103H...
  • Page 142: Chapter 8 Operation Procedures And Fault Protection

    Chapter 8 Communication Description Chapter 8 Operation Procedures and Fault Protection 8-1 Operation Procedures DANGER Do Not remove wires when the internal indicator of the drive remains ON. After power off (30HP below models must wait at least 5 minutes; 40HP~75HP models must wait at least 10 minutes;...
  • Page 143 Chapter 8 Operation Procedures and Fault Protection Example: a. Drive selection: Motor specification: 220VAC, 1HP ; rated current: 3.1A Base value of drive rated current=3.1 (A) × 2 = 6.2 (A) Drive specifications: 220VAC, 1HP drive = 5A (rated output current) 2HP drive = 8A (rated output current) ...
  • Page 144: Fault Protection Display And Troubleshooting

    Chapter 8 Communication Description 8-2 Fault Protection Display and Troubleshooting a: Description: The drive has well protection functions to protect drive and motor when faults occur. When the fault occurs, the drive trips by the protection functions and display fault message on keypad. After the fault is troubleshooted, reset the drive by pressing of keypad or command the drive to reset through RESET...
  • Page 145 Chapter 8 Operation Procedures and Fault Protection Error Trip Messages of Drive Display Description Cause Troubleshooting ●The output ●Check wires of Drive over current terminals of drive U/T1,V/T2,W/T3 are short. terminals to verify if The output current there is short ●The load is too of drive during between terminals.
  • Page 146 Chapter 8 Communication Description Error Trip Messages of Drive Display Description Cause Troubleshooting ●The surrounding ●Improve the system Drive overheating temperature is too ventilation. The temperature of high. drive’s heat sink ●Clean the foreign (OH) ●The heat sink has reaches the 105℃. KEYPAD body on the heat foreign body.
  • Page 147 Chapter 8 Operation Procedures and Fault Protection Error Trip Messages of Drive Display Description Cause Troubleshooting (thr) The multi-function Clear the external KEYPAD terminal receives fault and then press External fault the external fault key. Running signal. RESET ●Check whether the ●NTC thermistor NTC thermistor (ntCF)
  • Page 148 Chapter 8 Communication Description Warning Messages of Drive *When the drive displays below messages, drive stops output. If the abnormal condition is removed, the drive auto recovers the normal operation. Display Description Cause Troubleshooting Power source (LE) under voltage The voltage of power Check if the voltage of KEYPAD The internal DC...
  • Page 149 Chapter 8 Operation Procedures and Fault Protection Display Description Cause Troubleshooting (dtF) Forward and reverse MAIN Direction commands are Check the direction command error inputted to the drive command. simultaneously RUNNING (Wr_F) Different MAIN The software version Check up the software version of drive is different.
  • Page 150: Appendix A Peripheral Equipment Of Drive

    Appendix A Peripheral Equipment of Drive Appendix A Peripheral Equipment of Drive CAUTION 1. When the drive requires the following equipment, please select the proper external equipment. The incorrect system setup will result the failure of drive, reduce the of drive’s service life time, and even damage the drive.
  • Page 151: Appendix B Selection Of Ac Reactor(Acl)

    Appendix B Selection of AC Reactor(ACL) Appendix B Selection of AC Reactor(ACL) CAUTION Due to the AC reactor(ACL) or DC reactor(DCL) possibly produce the heat (about 100℃) in use, please Do NOT touch the reactor and caution the environment conditions. a.
  • Page 152 Appendix B Selection of AC Reactor(ACL) AC Reactor (ACL) Specifications Input Output Input Output (R/L1,S/L2, (U/T1,V/T2, (R/L1,S/L2, (U/T1,V/T2, Drive model Drive model number number T/L3) W/T3) T/L3) W/T3) (mH) (mH) (mH) (mH) RM6F5-2001 RM6F5-4001 0.45 RM6F5-2002 RM6F5-4002 0.45 RM6F5-2003 RM6F5-4003 0.45 RM6F5-2005 RM6F5-4005...
  • Page 153 Appendix B Selection of AC Reactor(ACL) DC Reactor (DCL) Specifications 200V Series 400V Series Drive model Drive model number number (mH) (mH) RM6F5-2007 RM6F5-4007 RM6F5-2010 RM6F5-4010 RM6F5-2015 RM6F5-4015 RM6F5-2020 RM6F5-4020 RM6F5-2025 RM6F5-4025 RM6F5-2030 RM6F5-4030 RM6F5-2040 RM6F5-4040 RM6F5-2050 0.25 RM6F5-4050 RM6F5-2060 RM6F5-4060 RM6F5-2075 RM6F5-4075...
  • Page 154 Appendix B Selection of AC Reactor(ACL) Outline dimensions of AC reactor (ACL) W(MAX) W(MAX) W(MAX) L(MAX) 6-ψI 6-ψI Hole L(MAX) Hole L(MAX) Hole Figure A Figure B Figure C W(MAX) W(MAX) 6-ψI 6-ψI Hole L(MAX) 4-G Hole L(MAX) Figure D Figure E Specifications of AC reactor (ACL) Weight...
  • Page 155 Appendix B Selection of AC Reactor(ACL) Outline dimensions of DC reactor (DCL) 圖A 圖B W(MAX) W(MAX) 2-ψI 2-ψI 固定孔 L(MAX) 固定孔 L(MAX) Hole Hole 圖A 圖B Figure A Figure B 圖C W(MAX) 2-ψI L(MAX) 圖C Figure C Specifications of DC reactor (DCL) Weight Capacity Figure...
  • Page 156: Appendix C Selection Of Emc Filter

    Appendix C Selection of EMC Filter Appendix C Selection of EMC Filter ElectroMagnetic Interference(EMI) is a major bother of drive. Drive will generate high-frequency / low-frequency noise to interfere the peripheral equipment by radiation or conduction during running. In many countries especially in Europe have the strict limit for the AC motor drive generated the electromagnetic interference.
  • Page 157 Appendix C Selection of EMC Filter 400V Series Drive model number EMC filter model number EMC filter rated current / phase 10A / 3 ψ RM6F5-4001 FN3270H-10-44 10A / 3 ψ RM6F5-4002 FN3270H-10-44 10A / 3 ψ RM6F5-4003 FN3270H-10-44 10A / 3 ψ RM6F5-4005 FN3270H-10-44 20A / 3 ψ...
  • Page 158: Appendix D Zero-Phase Radio Frequency Filter Selection

    Appendix D Zero-Phase Radio Frequency Filter Selection Appendix D Zero-Phase Radio Frequency Filter Selection Please read this manual carefully to understand the correct and safety operations before using the product to prevent possible personnel injuries caused by false operations. CAUTION (1) Do Not touch zero-phase radio frequency filter to prevent the scald burn from the extreme high temperature when power is on, just off, or during the operation.
  • Page 159 Appendix E Selection of Motor (2) Install the RFI filter at the output site of the drive Ex. 1 Pass all 3-phase power cords through RFI filter in same direction with same coil number, and then connect to motor Motor terminals of the drive.
  • Page 160 Appendix D Zero-Phase Radio Frequency Filter Selection 4. Outline dimensions of RFI-01: (unit: mm) RFI-02 Outline dimensions of ψ7 (unit: mm) App.E...
  • Page 161 Appendix E Selection of Motor RFI-03 Outline dimensions of ψ9 22.3 (unit: mm) RFI-04 Outline dimensions of ψ9 22.3 (unit: mm) App.E...
  • Page 162: Appendix E Selection Of Motor

    Appendix E Selection of Motor Appendix E Selection of Motor a. Standard Motor a. Must be used the 3-phase induction motor as load. b. Motor cannot run at the low-speed operation for a long time because the cooling fan speed can be decreased as well as the motor temperature can be increased.
  • Page 163 Appendix F Selection of Motor b.Insulation Measurement of Drive and Motor 1. Measure the drive insulation impedance a. Please extremely cautious the following steps to test the main circuit insulation of drive. Any incaution operations while testing the drive insulation may possibly harm operating personnel and cause serious damages to drive.
  • Page 164: Appendix F Instruction Of Drive Charging

    Appendix G Instruction of Drive Charing Appendix F Instruction of Drive Charging Caution: If the drive is unused or stored in the storage over 1 year, the surface of aluminum foil of electrolytic capacitor within the drive will be oxidized and cracked causing the L and C value up.
  • Page 165: Appendix G Dynamic Brake Unit And Braking Resistor

    Appendix G Dynamic Brake Unit and Braking Resistor Appendix G Dynamic Brake Unit and Braking Resistor a. Braking transistor is installed in the following models RM6-2001B3 ~ RM6-2040B3; RM6-4001B3 ~ RM6-4060B3 b. Outline of braking resistor (option) Aluminum Case Resistor c.
  • Page 166 Appendix G Dynamic Brake Unit and Braking Resistor d. Recommending specification of braking resistor AC 200V Series Approximate Braking resistor specification braking Model number of drive Minimum torque Recommending combination specification (10%ED) RM6F5-2001 100Ω RM6F5-2002 MHL100-100*1 RM6F5-2003 40Ω RM6F5-2005 MHL500-40*1 RM6F5-2007 MHL500-40*2 20Ω...
  • Page 167 Appendix G Dynamic Brake Unit and Braking Resistor AC 400V Series Approximate Braking resistor specification braking Model number of drive Minimum torque Recommending combination specification (10%ED) RM6F5-4001 400Ω MHL100-400*1 RM6F5-4002 MHL100-400*2 RM6F5-4003 200Ω (2pcs in parallel) MHL100-400*3 RM6F5-4005 133Ω (3pcs in parallel) MHL500-400*4 RM6F5-4007 100Ω...
  • Page 168 Appendix G Dynamic Brake Unit and Braking Resistor e. Recommending specification of dynamic brake unit (DBU) and braking resistor AC 200V Series Approximate Drive Braking resistor specification specification braking torque Model Unit Unit Model number (set) Recommending combination (10%ED) (DBU6-) (set) MHL500-40*18 RM6F5-2125...
  • Page 169 Appendix G Dynamic Brake Unit and Braking Resistor Output Note: frequency 1. %ED (Effective Duty Cycle) = Tb/Ta*100% (continuous operation time Tb<15 sec).The definition is shown as above figure. 2. Above wattages of table is defined at 10%ED. Time 3. 200V series drive or DBU braking activation voltage is DC 395V 4.
  • Page 170 Appendix G Dynamic Brake Unit and Braking Resistor 2.) Wiring diagram b AC220V DC24V RELAY OHD3-100B Thermal Switch RELAY (OHD3-100B) DC0V AC220V Braking Resistor (option) AC Motor R/L1 R/L1 U/T1 S/L2 S/L2 V/T2 RM6F5 T/L3 T/L3 W/T3 (Figure 2) When the drive power is controlled by the magnet contactor (MC), use the thermal switch to control magnet contactor (MC).
  • Page 171 Appendix G Dynamic Brake Unit and Braking Resistor g. Wiring Diagram of External Dynamic Brake Unit(DBU6) and Thermal Switch CAUTION Strongly recommend to Install the thermal switch for the brake protection to prevent the brake from any possible damages caused by the overheating on the braking resistor.
  • Page 172 Appendix G Dynamic Brake Unit and Braking Resistor 2.) Wiring diagram b Thermal guard DC24V AC220V (OHD3-100B) RELAY DBU6 OHD3-100B RELAY DC0V AC220V AC Motor R/L1 R/L1 U/T1 S/L2 S/L2 V/T2 RM6F5 T/L3 T/L3 W/T3 (Figure 2) When the drive power is controlled by the magnet contactor (MC), use the thermal switch to control magnet contactor (MC).
  • Page 173: Appendix H Instruction Of Remote Controller And External Display

    Appendix H Instruction of Remote Controller and External Display Appendix H Instruction of Remote Controller and External Display a. Remote controller: KP-605 Two types of the remote controller: Internal panel type and external panel type: 1. Dimension of internal panel type (consist of A-01, KP-605 (unit: mm) 2.
  • Page 174 Appendix H Instruction of Remote Controller and External Display b. External display: DM-501 Outline dimensions 90.6 Panel cutting dimension Unit:mm Appearance of display panel The standard length of 2.54/5P wires is 1.5 m and 3 m respectively. Do not exceed this length.
  • Page 175: Appendix I Outline Dimension Drawing Of Drives

    Appendix I Outline Dimension Drawing of Drives Appendix I Outline Dimension Drawing of Drives Model Number: RM6F5-2001 ~ RM6F5-2005; RM6F5-4001 ~ RM6F5-4007 2-Ø 6 螺絲M4-4 (unit: mm) Model Number: RM6F5-2007 ~ RM6F5-2020; RM6F5-4010 ~ RM6F5-4030 Internal cooling type External cooling type Supporting frame accessory (Model: A0006804 V1.1) 2-ψ6...
  • Page 176 Appendix I Outline Dimension Drawing of Drives Model Number: RM6F5-2025 ~ RM6F5-2050; RM6F5-4040 ~ RM6F5-4075 Internal cooling type External cooling type 2-Ø 10 2-Ø 10 ScrewM8-4 ScrewM8-4 Panel cutting dimension (unit: mm) Model Number: RM6F5-2060 ~ RM6F5-2250; RM6F5-4100 ~ RM6F5-4700 Internal cooling type External cooling type ψ...
  • Page 177 Appendix I Outline Dimension Drawing of Drives (unit: mm) *Refer to below table for outline dimension App.J...
  • Page 178 Appendix I Outline Dimension Drawing of Drives ning App.J...
  • Page 179: Attachment 1 Dimension Of Keypad (Kp-605)

    Attachment 1 Dimension of Keypad Attachment 1 Dimension of Keypad (KP-605) 2-M3 screw ψ 30 23x23 Scale: 1:1 Unit: mm Att.1...
  • Page 180: Attachment 2 Default Value List

    Attachment 2 Default Value List Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 - - - - - F_000 Drive Information F_001 Start Command Selection Frequency F_002 Command Selection Selection of ―STOP‖ Key F_003 Validity Setting Value...
  • Page 181 Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 Pump Auto Shift Time F_024 (Parallel Control) Cut-off Time F_025 10.0 10.0 10.0 10.0 10.0 (Parallel Control) Communi- F_026 cation Baud Rate (Parallel Control) F_027 Secondary Acceleration Time F_028 Secondary Deceleration Time Set S-curve for Accel/Decel...
  • Page 182 Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 Multi-function Input Terminal F_053 Multi-function Input Terminal F_054 Multi-function Input Terminal F_055 Multi-function Output F_058 Terminal Y1 Multi-function Output F_059 Terminal Y2 Multi-function Output F_060 Terminal Ta1,Tb1 F_061 Multi-function Input Terminal...
  • Page 183 Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 Time of DC Braking F_076 after Stop Time of DC Braking F_077 before Start Operation Selection at F_078 Instantaneous Power Failure Auto-Restart Selection for F_079 Error Trip Condition Maximum Reset Time of...
  • Page 184 Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 Grounding Fault Protection F_098 (GF) F_099 External Indicator 1 F_100 External Indicator 2 F_101 External Indicator 3 F_102 PID Compensation Gain F_103 PID Control Mode Selection F_104 P Selection F_105...
  • Page 185 Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 Speed Command Source F_125 Selection under Close-Loop Condition F_126 Iin Range Selection F_127 Iin Gain (Analog Input) 1.00 1.00 1.00 1.00 1.00 F_128 Iin Bias (Analog Input) 0.00 0.00...
  • Page 186 Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 Continuous Water Supply F_150 Control Set the F_151 Minimum Pumps during Operation Communica- F_155 tion Address F_156 Baud Rate Communica- F_157 tion Protocol Communica- F_158 tion Overtime (Cot)
  • Page 187 Attachment 2 Default Value List Func. Name dEF 60 dEF 50 dEF 52 dEF 53 dEF 57 Date/ Time Setting F_181 Date/ Time - - - - - F_182 Setting Sequential Operation Mode F_183 Setting Sector 1 of - - -...
  • Page 188: Attachment 3 Setting Memo

    Attachment 3 Setting Memo Attachment 3 Setting Memo dEF50 Setting Setting Func. Description Func. Description dEF50 Value Value F_000 - F_025 10.0 F_001 F_026 F_002 F_027 F_003 F_028 F_004 F_029 F_005 F_030 F_006 F_031 0.00 F_007 10.0 F_032 20.00 F_008 F_033 25.00 F_009...
  • Page 189 Attachment 3 Setting Memo dEF50 Setting Setting Func. Description Func. Description dEF50 Value Value - F_049 F_074 F_050 F_075 F_051 F_076 F_052 F_077 F_053 F_078 F_054 F_079 F_055 F_080 F_056 F_081 - F_057 F_082 - F_058 F_083 F_059 F_084 0.15 F_060 F_085 F_061...
  • Page 190 Attachment 3 Setting Memo dEF50 Setting Setting Func. Description Func. Description dEF50 Value Value F_099 F_128 0.00 F_100 F_129 F_101 F_130 1.00 F_102 F_131 F_103 F_132 F_104 F_133 F_105 F_134 F_106 F_135 F_107 0.00 F_136 F_108 0.00 F_137 F_109 F_138 F_110 F_139 -...
  • Page 191 Attachment 3 Setting Memo dEF50 Setting Setting Func. Description Func. Description dEF50 Value Value F_162 F_174 F_163 F_175 F_166 10.0 F_176 F_167 1.00 F_177 F_168 F_180 F_171 12.0 F_183 F_172 300.0 F_194 Att.3...
  • Page 192: Attachment 4 Fault Display

    Attachment 4 Fault Display Attachment 4 Fault Display Error Trip Messages of Drive Display Description Display Description (EEr) (OH) KEYPAD KEYPAD EEPROM error Drive overheating Running Running (AdEr) (Cot) Modbus KEYPAD A/D converter KEYPAD communication error overtime Running Running (SC) (OL) KEYPAD KEYPAD...
  • Page 193 Attachment 4 Fault Display Warning Messages of Drive *When the drive displays below messages, drive will stop output. If the abnormal condition is removed, the drive will auto-restarting. Display Description Display Description (LE) (Ht) KEYPAD Power source KEYPAD Drive overheating under voltage Running Running...
  • Page 194 Notes Notes...
  • Page 195 Notes Notes...

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