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Rhymebus RM5G Series Manual

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RHYMEBUS INVERTER
AC MOTOR CONTROLLER
RM5G
Series

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Summary of Contents for Rhymebus RM5G Series

  • Page 1 RHYMEBUS INVERTER AC MOTOR CONTROLLER RM5G Series...
  • Page 2 Pre-quality Satisfied Service Analog Keypad Digital Keypad (KP-202C) (KP-201C) RHYMEBUS CORPORATION V1 .0 2004 .1 .9 V1 .6 2007 .1 Revised http://www.rhymebus.com.tw...
  • Page 3 FOREWORD Thank you for choosing the RHYMEBUS " RM5G Series "high-function, inverter. This instruction manual gives information on installation,wiring, parameter unit operation, etc. as well as maintenance and inspection procedures. However, it is essential to read this manual carefully to use the equipment safely, correctly, and to it's full capability.
  • Page 4 SAFETY PRECAUTIONS Please read this manual thoroughly prior to installation, wiring, operation, maintenance and trouble shooting. Also, any statement and symbol denoted by "DANGER" or "CAUTION" should be read carefully. Indicate dangerous cases that accompany the DANGER possibility of death or serious injury caused by erroneous handling not in accordance with manual.
  • Page 5 • Store and copy settings by using KP-201C digital keypad • Connect to the external indicators for displaying the status of inverter • Energy saving • RM5G series apply to the constant torque loaded; RM5P series apply to the variable torque loaded. • Low noise...
  • Page 6 • 9 levels for speed settings and 5 independent acc/dec time settings There are 5 independent acc/dec time settings in the 9 steps speed level. The setting range is 0.0~3200.0 seconds. Speed from 0Hz to 60Hz , the minimum acceleration time is 0.015 sec.(except free running), the maximum acceleration time is 19200000 sec.

  • Page 7: Table Of Contents

    CONTENTS CHAPTER 1 INSPECTIONS AT PURCHASE (1) Confirmation of product ·································································1 (2) Standard specifications ···································································2 CHAPTER 2 INSTALLATIONS AND CONFIRMATIONS (1) Basic setup ······················································································4 (2) Environment ···················································································4 (3) Descriptions of terminals and wiring diagram ····························· ··6 CHAPTER 3 TYPES OF KEYPADS (1) Digital keypad (KP-201C) ····························································17 (2) Analog keypad (KP-202C) ···························································17 CHAPTER 4 OPERATIONS OF KEYPADS...
  • Page 8 (19) Settings of creep ·········································································65 (20) External indicators ······································································66 (21) Miscellaneous ·············································································67 (22) Settings of KP-202C analog keypad ···········································69 CHAPTER 7 OPERATIONAL PROCEDURES, MAINTENANCE, AND TROUBLE SHOOTING (1) Operational procedure and operations ··········································72 (2) Fault, maintenance and trouble shooting ······································73 APPENDIX A (1) Outline drawings ···········································································75 (2) Auxiliary control equipment (ACE series) ···································79...

  • Page 9: Chapter 1 Inspections At Purchase

    Version of software Pxxxxx PGM No. Serial number SERIAL No. 8021520 RHYMEBUS CORPORATION C . Model number scheme: RM5G - Brake type (with internal braking transistor which is the standard for the inverter with rated power less than 15HP,200V class and 20HP,400V class.These standard brake type is...

  • Page 10: Standard Specifications

    ~INSPECTIONS AT PURCHASE~ (2) Standard specifications A. Specification - 2 -...
  • Page 11 ~INSPECTIONS AT PURCHASE~ B. Common specification User interface Digital and analog operating keypads with remote control. Control Voltage vector sinusoidal PWM control. characteristics Range of frequency RM5G: 0.1 ~ 400.00Hz / RM5P: 0.1~120.00Hz control Resolution of Digital keypad: 0.01Hz, Analog keypad: 0.06/60Hz frequency setting Resolution of output 0.01Hz...

  • Page 12: Chapter 2 Installations And Confirmations

    CHAPTER 2 INSTALLATIONS AND CONFIRMATIONS (1) Basic setup The inverters have to be incorporated with some elementary devices for driving motor. The essentially elementary devices of basic setup are A. Power source The power source should be agreed with the specifications of Inverter.
  • Page 13 ~INSTALLATIONS AND CONFIRMATIONS~ b. The cooling is needed if the inverter is installed in an enclosure. Panel control Box RM5G/5P Inverter Control Heat circuits sink Air Filter c. If the inverter is installed in an enclosure (suitable for 7.5~420 hp) and the cooling system is on or outside enclosure, it should be mentioned that the hole for airflow is adequate or not.

  • Page 14: Descriptions Of Terminals And Wiring Diagram

    ~INSTALLATIONS AND CONFIRMATIONS~ D. Cleaning of environment The ventilation, cleanliness and moisture of the space in which the inverter is installed have to be considered. E. Operator Only experienced peoples can perform operation and trouble shooting. (3) Descriptions of terminals and wiring diagram A.
  • Page 15 ~INSTALLATIONS AND CONFIRMATIONS~ b. Wiring diagram for 7.5~15 HP(200V class)/7.5~20 HP(400V class) Terminals of main circuit Braking Resistor(option) Terminals of control circuit Induction motor 3-phase power source (single-phase connect RM5G/5P to R,S) Grounding Analog signal Forward output Reverse (DC 0~10V) Multi-function input terminal 1 Multi-function input terminal 2 Multi-function input terminal 3...
  • Page 16 ~INSTALLATIONS AND CONFIRMATIONS~ c. Wiring diagram for 20~60 HP(200V class)/ 25~75 HP(400V class) Terminals of main circuit When the DC reactor is used, DC Reactor disconnect this jumper Terminals of control circuit Induction motor (PR) 3-phase power source RM5G/5P Grounding Analog signal Forward output...
  • Page 18 ~INSTALLATIONS AND CONFIRMATIONS~ B. Descriptions of terminals a. Terminals of main circuit Terminals Symbols Name Descriptions Power R,S,T 3-phase power source (L1,L2,L3) Input AC voltage source (for 1Φ , 220V, use R and S only) U,V,W Inverter output 3-phase variable voltage and Motor voltage (T1,T2,T3)
  • Page 19 ~INSTALLATIONS AND CONFIRMATIONS~ (4) 20~30HP(200V class)/25~40HP(400V class) (Brake type) Grounding Grounding terminal Motor Grounding Resistor ※The polarities of P and N terminals should be wired correctly. (5) 40~100HP(200V)/50~150HP(400V)(connect dynamic braking unit) Grounding terminal Grounding Power Grounding Motor ※The polarities of P and N terminals should be wired correctly. (6) 125~150HP(200V class)/175~420HP(400V class)(connect dynamic braking unit) Grounding...
  • Page 20 ~INSTALLATIONS AND CONFIRMATIONS~ Terminals of control circuit Terminals Symbols Name Descriptions Forward FWD-COM is short-circuit for operation forward operation Reverse REV-COM is short-circuit for operation reverse operation Multiple function Function is determined by input terminal 1 F_052 Multiple function Function is determined by input terminal 2 F_053 Multiple function...
  • Page 21 ~INSTALLATIONS AND CONFIRMATIONS~ Terminals Symbols Name Descriptions 1.Use a 10V full scale meter (impedance: 10KΩ or higher) Analog output 2.The maximum output current is 1mA. Ground of analog output Ground of analog output signals signals The function of contact a (normal open) is determined by F_060.
  • Page 22 ~INSTALLATIONS AND CONFIRMATIONS~ C. The notes and specifications of wiring a. The leakage current between ground and the wires that are connected between inverter and motor, is not the same for different rated power. The setting of carry frequency (F_81) relate to the rated power and wire distance.
  • Page 23 ~INSTALLATIONS AND CONFIRMATIONS~ c. Precautions DANGER 1. Do not connect or disconnect wiring, or perform signal check while the power supply is turned ON. 2. R, S and T terminals connected to power source are power input terminals of inverter. U, V and W terminals connected to motor are power output terminals of inverter.
  • Page 24 ~INSTALLATIONS AND CONFIRMATIONS~ d. Recommended wiring size (for reference only) MOTOR 200V Series (m㎡) 400V Series (m㎡) Main Control Grounding Main Control Grounding (HP) circuit circuit wire circuit circuit wire The same as The same as 0.75 0.75 main circuit main circuit ~1.25 ~1.25...

  • Page 25: Chapter 3 Types Of Keypads

    CHAPTER 3 TYPES OF KEYPADS (1) Digital keypad (KP-201C) 1.If LED is light, speed is command by keypad. 1.T.S : Indicator of the status of 2.If LED is not light,speed is terminals . command by terminals. 2.Indicator of unit. 1. Constant speed : LED is light. 2.

  • Page 26: Chapter 4 Operations Of Keypads

    CHAPTER 4 OPERATIONS OF KEYPADS (1) Settings of digital keypad(KP-201C) A. Digital keypad has three modes and displays for fault conditions. The switching among these is shown in the setting diagram below. Function code Parameter Monitor Mode setting mode setting mode KEYPAD KEYPAD KEYPAD...
  • Page 27 OPERATIONS OF KEYPADS ~ B. In the monitor mode, there are 8 displays, 1 main display and 7 auxiliary displays, used to indicate the status of inverter. The most left digit indicates the number of auxiliary display (2~8), and the most left digit is turned off for indicating main display.
  • Page 28 OPERATIONS OF KEYPADS ~ C. In the function code setting mode, there are 135 function codes (F_000~F_134) to be set and the setting diagram is shown in the figure below. Enter function code setting mode KEYPAD KEYPAD KEYPAD The last function code setting D.
  • Page 29 OPERATIONS OF KEYPADS ~ E. In the monitor mode, the frequency command, speed (RPM) and line velocity (MPM) can be changed. For example, the setting diagram of changing speed is shown in the figure below. Store the new setting of speed in EEPROM of inverter Flashing LED denotes that the function of...
  • Page 30 OPERATIONS OF KEYPADS ~ G. Copy and resume factory settings a. The function of copy is defined to store settings in digital keypad (KP-201C) or write settings from digital keypad to inverter. (1) Store settings in digital keypad(KP-201C) To disconnect digital keypad and press until that digital keypad is connected to inverter, the LED of keypad will display '...

  • Page 31: Settings Of Analog Keypad

    OPERATIONS OF KEYPADS ~ (2) Settings of analog keypad (KP-202C) A. Descriptions of RSW functions Corresponding Functions Range Factory setting Output ---- ---- ---- frequency 8.0V(200V class) Boost voltage 0.1~127.5V 12.0V(400V class) Primary 0.5~5HP : 5.0 sec acceleration 0.0~165.0 sec 7.5~30HP:15.0 sec above 40HP:30.0 sec time...
  • Page 32 OPERATIONS OF KEYPADS ~ Corresponding Functions Range Factory setting Indicate DC ---- ---- ---- voltage Indicate output ---- ---- ---- current Indicate speed ---- ---- ---- Of motor Indicate line ---- ---- ---- velocity Indicate status ---- ---- ---- of terminals Indicate status ---- ----...
  • Page 33 OPERATIONS OF KEYPADS ~ B. Descriptions of DIP functions Functions Descriptions Remark Switch ON: Carry frequency is 2.5KHz Carry Refer OFF: use KP-201C set the carry frequency to P.70 Frequency(Factory setting) Selections of Refer ON: Base frequency at 50.00Hz base OFF: Base frequency at 60.00Hz to P.70 frequency...

  • Page 34: Chapter 5 List Of Function Code Settings

    CHAPTER5 LIST OF FUNCTION CODE SETTING No. page Range of Resolu- Factory Function Name Descriptions reference setting tion setting for detail F_000 Version of Display the version of software — — P5103d software Start command Direction command 0: FWD and REV terminal Selections of 1: FWD terminal REV terminal F_001...
  • Page 35 ~LIST OF FUNCTION CODE SETTING~ No. page Range of Factory Resolu- Function Name Descriptions reference tion setting setting for detail Deceleration time of 15.0 F_022 Deceleration time of speed level 1 0.0~3200.0 0.1S speed level 1 (Re.5) Acceleration time of 15.0 F_023 Acceleration time of speed level 2...
  • Page 36 ~LIST OF FUNCTION CODE SETTING~ No. page Range of Resolu- Factory Function Name Descriptions reference setting tion setting for detail 0:Analog signal indicates output frequency Selection of 1:Analog signal indicates frequency command F_044 FM+ analog — 2:Analog signal indicates output current output signal 3:Analog signal indicates Vin frequency command 4:Analog signal indicates Iin frequency command...
  • Page 37 ~LIST OF FUNCTION CODE SETTING~ No. page Range of Resolu- Factory Descriptions Function Name reference setting tion setting for detail Gain of the According to the load condition, adjust the automatic F_064 0.0~25.5 output voltage of the certain V/F pattern torque boost Selection of 0:There is no output for overload detection...
  • Page 38 ~LIST OF FUNCTION CODE SETTING~ No. page Range of Resolu- Factory Function Name Descriptions reference setting tion setting for detail 0: Indicate stop by deceleration F_082 Types of stop — 1: Indicate stop by free running 0: Indicate that reversal rotation is allowed Inhibition of F_083 —...
  • Page 39 ~LIST OF FUNCTION CODE SETTING~ No. page Range of Resolu- Factory Function Name Descriptions reference setting tion setting for detail Deceleration time 15.0 Deceleration time when output frequency F_105 0.1S 0.0~3200.0 2 of power source smaller than switch frequency (F_106) (Re.5) for shutdown Switch frequency of...
  • Page 40 ~LIST OF FUNCTION CODE SETTING~ No. page Range of Resolu- Factory Function Name Descriptions reference setting tion setting for detail 0:Analog signal indicates output frequency Selection of 1:Analog signal indicates frequency command AM+ analog F_129 — 2:Analog signal indicates output current output 3:Analog signal indicates Vin frequency command signal...

  • Page 41: Settings Of Keypad

    DESCRIPTIONS OF FUNCTION CODE SETTINGS (1) Settings of keypad A. F_000 : Version of software This manual has to be incorporated with software version P5103d. If the inverters have different software versions, they can not read /write setting to inverter each other. The KP-201C keypad display will show the ”...
  • Page 42 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ d. F_001 = 3 Start signal is generated by keypad, FWD and REV terminals are useless, and the running is in the positive direction. Note : that for F_001=0, 2, if FWD-COM and REV-COM are open simultaneously, the frequency display in the monitor mode will display flashed ' ------ ', and if FWD-COM and REV-COM are closed simultaneously, the frequency display in the monitor...
  • Page 43 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ D. F_003 : Selection of validity of STOP on keypad a. F_003 = 0 Indicate terminals generate start signal and STOP on keypad is invalid. b. F_003 = 1 Indicate terminals generate start signal and STOP on keypad is valid.
  • Page 44 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ Note : that any display can be set to be the main display, and that if the keypad has not been operated and the auxiliary display has been displayed for about 3 minutes, the main display is shown.

  • Page 45: Multiple Speed Level Settings

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (2) Multiple speed level settings A. F_009 : Main speed with range 0.00 ~ 400.00 Hz B. F_010 : Speed level 1 with range 0.00 ~ 400.00 Hz C. F_011 : Speed level 2 with range 0.00 ~ 400.00 Hz D.
  • Page 46 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ c. Multiple speed level and the associated acc/dec time. Frequency Primary Acc. time Speed Acc. time of level Speed speed level 3 level Speed Primary dec. time Dec. time of level Speed speed level 2 level Speed Acc.

  • Page 47: Acc/Dec Time Of Multiple Speed Level

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (3) Acc./dec. time of multiple speed level A. F_018 : Base frequency of acc./dec. with range 0.01~400.00 Hz B. F_019 : Primary acceleration time with range 0.0~3200.0 seconds C. F_020 : Primary deceleration time with range 0.0~3200.0 seconds D.
  • Page 48 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ Secondary acc./dec. and the inhibition command for acc. and dec. chart Max. Output Secondary freqency dec. time (F_031) Primary Secondary dec. time acc. time Primary acc. time Time F_019 F_027 F_028 F_020 Secondary acc./dec.time (Multiple function input terminals) Inhibition command for acc./dec.time (Multiple function input terminals) d.

  • Page 49: V/F Pattern Settings

    Base frequency /40 (F_034) F_031 : Max. output frequency RM5G series: Max. output frequency range 0.1~ 400.0Hz RM5P series: Max. output frequency range 0.1~ 120.0Hz C. F_032 : Start frequency with range 0.1~10.0 Hz. D. F_033 : Boost voltage. (Range 0.1~50.0 V for 200V class, and 0.1~100.0 V for 400V class)
  • Page 50 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ The relationship among the settings of F_031~F_039 is shown in the following figure. V/F pattern Voltage Base voltage (F_035) Frequency at the Voltage at the changing point 1 Voltage at the changing point 1 (F_036) changing point 2 (F_037) (F_039)

  • Page 51: Analog Input Commands

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (5) Analog input commands A. F_040: Vin frequency command gain with range 0.00~2.00. F_127: Iin frequency command gain with range 0.00~2.00. a. Analog input terminals are Vin range 0~10V; Iin range 4~20mA(2~10V) or 0~20mA(0~10V). b. The maximum frequency setting = max. output freq. (F_031) analog command gain ( F_040/F_127) Analog freq.
  • Page 52 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ C. Reverse command example: Output frequency Max. output freq. = 60.0Hz Frequency command gain=0.00 60.0Hz Frequency command bias= 1.00 Analog command 0V(4mA) 10V(20mA) D. F_123: Select source of analog input 0:Vin+Iin 2:Iin-Vin 1:Vin-Iin 3:Vin or Iin (switch by multi-function input terminal) E.

  • Page 53: Upper And Lower Bound Of Output Frequency

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ freq. command or current limit or output voltage Gain F_40*F_127 F_40*F_127/2 Analog input 0V(4mA) 5V(12mA) 10V(20mA) gain (6) Upper and lower bound of output frequency A. F_042 : Ratio of upper bound of output frequency (range 0.00~1.00) B.

  • Page 54: Analog Outputs

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (7) Analog outputs A. F_044: FM+ analog output signal F_129: AM+ analog output signal 0: output frequency (when inverter is in the running) 1: frequency setting (when inverter is either in the running or stop) 2: output current 3: Vin frequency command 4: Iin frequency command...

  • Page 55: Settings For Motor Protection

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (8) Settings for motor protection A. F_046 : Selection of overload protection Prevent motor running in the overload condition for a long time. 0 : No overload protection for motor 1 : Overload protection for motor 2 : Overload protection for motor with independence heat fan.

  • Page 56: Multiple Function Input Terminals

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (9) Multiple function input terminals A. F_052 : Multiple function input terminal X1 setting B. F_053 : Multiple function input terminal X2 setting C. F_054 : Multiple function input terminal X3 setting D. F_055 : Multiple function input terminal X4 setting E.
  • Page 57 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ ±9: stop in free running (motor is disconnected electrically to inverter) Stop in free running (F_055=9) Stop in free running (X4) Output voltage Output frequency Acceleration time ±10 : speed search from the maximum frequency Speed search command by input terminals (F_052 = 10) External RUN command (FWD)
  • Page 58 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ ±11 : speed search from the set frequency Speed search command by input terminals (F_053 = 11) External RUN command (FWD) Speed search command ＞0.1Sec (X2) Deceleraion time is 2 sec Setting frequency Normal acceleration time Output frequency Time interval for...
  • Page 59 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ Time chart at UP/DOWN command Input UP command DOWN command Freq.command upper limit lower limit o uput freqency constant speed output U=UP (accelerating) status D=DOWN (decelerating) status H=HOLD (constant speed) status U1=UP status, clamping at upper limit speed U2=UP status, clamping at the lower limit speed D1=DOWN status, clamping at lower limit speed D2=DOWN status, clamping at lower upper speed...
  • Page 60 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ F_121: UP/DOWN frequency adjust Adjust UP/DOWN frequency setting from KEYPAD directly UP/DOWN instruction changes frequency setting (Store automatically to F_121 after 5 seconds) ± 16: select analog input source F_123=3: Vin or Iin (by multi-function input switch) Input terminal setting equal=+16,contact a(open),select Vin contact b(close),select Iin Input terminal setting equal=-16,contact a(close),select Iin...
  • Page 61 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (3) F_054: Input terminal X3 setting F_133: current limit level F_054=0 current limit enable Use KP-201C digital keypad X3 and COM close→F_124 or F_125=2→the current limit enable→monitor F_133(range 1~150% inverter rated current) X3 and COM open→monitor F_133→the value is the same as the F_071.

  • Page 62: Settings Of Multiple Function Outputs

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (10) Settings of multiple function outputs A. F_058 : Output terminal Y1 setting B. F_059 : Output terminal Y2 setting C. F_060 : Settings of output terminals Ta1 and Tb1 D. F_131 : Settings of output terminals Ta2 and Tc2 a.
  • Page 63 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ ±4: frequency detection Frequency detection (F_059=4) Frequency detection Output frequency range(F_062) Level of freq. Frequency detection detection(F_063) range(F_062) Tim e Output terminal (Y2) ±5: overload detection Overload detection (F_060=5) Output current Level of overload setting (F_068) Time Time interval for overload detection (F_069)
  • Page 64 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ ±6: stall prevention detection Stall prevention detection (F_058=6) Output frequency Time Output current Level of stall prevention during acc. (F_071) Time Output termianl (Y1) ±7: under voltage detection Under voltage detection (F_058=7) Power source Signal of undervoltage detection output terminal (Y1)
  • Page 65 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ ±8: detection of braking (there is output once the voltage level of PN terminal is greater than that of dynamic braking.) ±9: detection of restart after instantaneous power interruption (F_078=1) Detection of restart after instantaneous power interrruption (F_058=9) Power source Signal of undervoltage...
  • Page 66 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ ±10 : detection of restart after fault conditions Detection of restart after fault conditions (F_058=10) Fault condition Time interval for speed tracking(F_089) Output frequency V/F pattern of speed tracking (F_090) Output voltage Normal V/F pattern Current for speed tracking(F_088) Output current...

  • Page 67: Frequency Detection

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (11) Frequency detection A. F_061 : Frequency range for constant speed detection with range 0.0~10.0 Hz Refer to the constant speed detection of multiple function output terminals (Ref.Page54). B. F_062 : Frequency detection range with range 0.0~10.0 Hz Refer to the frequency detection of multiple function output terminals (Ref.Page55).

  • Page 68: Settings Of Overload Detection

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (13) Settings of overload detection A. F_065 : Selection of overload detection (OLO) 0 : There is no output for overload detection. 1 : There is output for overload detection. B. F_066 : Status of overload detection (OLO) 0 : There is output for the condition of constant frequency only.

  • Page 69: Settings Of Stall Prevention

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (14) Settings of stall prevention A. F_070 : Level of stall prevention during acceleration with range 30~200% of rated current of inverter. B. F_071 : Level of stall prevention at the constant speed with range 30~200% of rated current of inverter.

  • Page 70: Dc Braking

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (15) DC braking A. F_075 : Current of DC braking Setting of level of current for DC braking setting with range 0~150% of rated current of inverter. B. F_076 : Time interval of DC braking in stop with range 0.0~20.0 seconds.

  • Page 71: Resumption After Instantaneous Power Interruption

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (16) Resumption after instantaneous power interruption A. F_078 : Selection of resumption 0 : Inverter can not be restarted after instantaneous power interruption. 1 : Inverter will be restarted after instantaneous power interruption. (Refer to detection of restart after instantaneous power interruption) 2 : Shutdown 3 : Inverter will decelerate at the moment then restart after...

  • Page 72: Jump Of Frequency

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ 17) Jump of frequency A. F_084 : Jumping frequency 1 The range of jumping frequency 1 is 0.0~400.0 Hz. B. F_085 : Jumping frequency 2 The range of jumping frequency 2 is 0.0~400.0 Hz. C. F_086 : Jumping frequency 3 The range of jumping frequency 3 is 0.0~400.0 Hz.

  • Page 73: Speed Tracking

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (18) Speed tracking A. F_088 : Current for speed tracking The range of level of current for speed tracking is 0~200% of the rated current of inverter. B. F_089 : Time interval for speed tracking The range of time interval for speed tracking is 0.5~5.0 seconds.

  • Page 74: External Indicators

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (20) External indicators A. F_098 : Reserved B. F_099 : Selection of display of external indicator 1 (0~8) C. F_100 : Selection of display of external indicator 2 (0~8) D. F_101 : Selection of display of external indicator 3 (0~8) a.

  • Page 75: Miscellaneous

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (21) Miscellaneous A. F_080 : Number of restart Number of restart for fault conditions is 0~16. B. F_081 : Carry frequency setting ,The range of setting is 1~6. The carry frequency =F_081 x 2.5 kHz. The higher the setting is, the lower the noise is.
  • Page 76 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ H. F_094 : Selection of the overload protection of inverter (OL1) 0 : Indicate that there is no overload protection. 1 : Indicate that there is overload protection. The overload protection of inverter RM5G type - the time duration for 150% rated current over 1 minute.

  • Page 77: Settings Of Kp-202C Analog Keypad

    ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ (22) Settings of KP-202C analog keypad A. F_107 : ADJ1 function is boost voltage, it can not be changed. B. F_108 : ADJ2 function is primary acc. time, it can not be changed. C. F_109 : ADJ3 function is primary dec. time, it can not be changed.
  • Page 78 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ Function Function Descriptions of DIP code be code be Settings Settings Descriptions of DIP functions functions affected affected ON: Carry frequency at 2.5KHz none Useless F_081 OFF: use KP-201C set the carry Frequency ON: restart after ON: start with the instantaneous power FWD/REV terminal...
  • Page 79 ~DESCRIPTIONS OF FUNCTION CODE SETTINGS~ c. The contents of the settings of F_110 ~ F_112 & F_117 are listed in the following table. Functions Function Settings Range of ADJ Settings Range of ADJ Voltage at the 0.0~setting 0.0~120.0 Primary speed changing point 2 of F_035 Vin Frequency...

  • Page 80: Operational Procedures, Maintenance, And Trouble Shooting

    7. OPERATIONAL PROCEDURES, MAINTENANCE, AND TROUBLE SHOOTING (1) Operational procedure and operations DANGER 1. After turn off power source, please don't touch the inverter and change the wiring when indicator is light. CAUTION 1. After wiring, double check is absolutely necessary. 2.

  • Page 81: Fault, Maintenance And Trouble Shooting

    400V series : Approx. DC820V Over load Motor overload protection operates by build-in electronic thermal overload relay. Decrease motor load. O.L. RM5G series 150% inverter rated output current for one minute. Use high-capacity inverter Over load RM5P series 120% inverter rated output current for one minute.
  • Page 82 ~OPERATIONAL PROCEDURES,MAINTENANCE, AND TROUBLE SHOTTING~ Protections Functions Trouble Shooting and display "－－－－ "and Forward/Reverse operation error Check the wiring of the set frequency (When F_001=0) FWD and REV terminals. display alternately Protection for unbalanced output Check the leakage current GF protection current.

  • Page 83: Outline Drawings

    APPENDIX A Unit:(mm) (1) Outline drawings Fig.1 Fig.2 139.5 ψ5-2 Screw Screw M4-4 M4-4 RM5G - 2001/2, 2001,2002,2003 RM5G - 2005 RM5G - 4001, 4002,4003 RM5G - 4005 Fig.3 Internal cooling type External cooling type 2-ψ 7 2-ψ Screw Screw M6-4 M6-4 Panel...
  • Page 84 ~APPENDIX A~ Unit:(mm) Fig.4 Keypad size Keypad hole size Keypad size 65 Screw M3-2 The hole 23x23 or KP-201C KP-202C RM5G/5P Keypad Fig.5 Internal cooling type External cooling type - 76 -...
  • Page 85 ~APPENDIX A~ Fig.6 Internal cooling type External cooling type ※Specifications subject to change without notice. - 77 -...
  • Page 86 ~APPENDIX A~ - 78 -...

  • Page 87: Auxiliary Control Equipment (Ace Series)

    ~APPENDIX A~ (2) Auxiliary control equipment (ACE series) Descriptions of items and their functions: To improve the breaking capacity of inverter, DYNAMIC ACE-01 apply to the fast deceleration or regenerative BRAKING series UNIT voltage situation. Converse the angular displacement, tensile, weight and both motors angular displacement DEVIATION error detected by synchro into DC voltage...

  • Page 88: Dynamic Brake And Resistor

    ~APPENDIX A~ 3) Dynamic brake and resistor A. Braking transistor can be installed inside the following inverters: Standard: RM5G-2001/2~2010 and RM5G-4001~4015 RM5P-2007~2010 and RM5P-4007~4015 Option: RM5G/P-2015~2030 and RM5G/P-4020~4040. B. The size of Braking Resistor (option parts) 35±5 L2±2 L1±2 Size (mm) Max.Weight Type Size...
  • Page 89 ~APPENDIX A~ D. Reference of standard Braking Resistor : 220V 380V/440V Min. Available Min. Available Inverter Inverter Requested Braking Requested Braking Type Type Resistance Resistance Resistance Resistance 2001/2 100Ω 4001 400Ω MHL100-100*1 MHL100- 400*1 2001 100Ω 4002 200Ω MHL100-100*1 MHL100- 400*2 in parallel 2002 100Ω...

  • Page 90: Selections Of Motor

    Sometimes, the insulation may be poor due to the sand and the other objects. c. Explosion proof motor: RM5G series is not designed against explosion. In installation, operation and maintenance, care must be made for safety considerations.

  • Page 91: Selections Of Ac Reactor (Acl)

    ~APPENDIX A~ (5) Selections of AC reactor (ACL) A. If the capacity of the power 4000 source is greater than that of ACL is needed Capacity of inverter, an ACL has to be power source installed in the R, S and T terminals.

  • Page 92: Remote Controllers

    APPENDIX B (1) Remote controllers A. Remote controllers There are two types, one is inverter mount type and the other is stand alone type. Their appearances and functions are the same as those of KP-201C or KP-202C. a. Dimensions of the inverter mount type (Assembled by A-01,KP-201C) ψ5 A-01...
  • Page 93 §APPENDIX B B. Remote controller RAC-01 a. RAC-01 assembled by A-01 and A-02 b. RAC-01 is applied to remote control or panel control box. c. Pointer meter. 1K (1/2W) with accuracy 10 turn VR, use this VR to adjust frequency. A-02 ON/OFF switch for start and stop.
  • Page 94 §APPENDIX B C. Remote controller RAC-02 a. RAC-02 assembled by A-01 and A-03 b. RAC-02 is applied to remote control or panel control box. c. Pointer meter. 1K (1/2W) VR, use this VR to adjust frequency. The left of ON/ OFF is forward and reverse switch, the right one is for A-03...

  • Page 95: Remote Indicators

    §APPENDIX B (2) Remote indicators DM-501 A. Dimensions DM-501 is specially designed for above RM5 V2.0 version, which does not need extra power, just connect from inverter. This display can be separately display voltage, current, frequency, line velocity etc. (Ref.Page66) 90.6 Unit : mm B.

  • Page 96: Connect Braking Resistor

    APPENDIX C (1)Connect Braking Resistor Induction motor RM5G/5P Terminals of main Circut Terminals of control Circut Grounding 3-phase power source 50/60Hz AC220V (External fault command) Braking resistor (option) (Diagram 1) Thermal Relay(OHD3-90B) Thermal Relay(OHD3-90B) Braking resistor (option) Induction motor DC24V AC220V RELAY OHD3-90B...

  • Page 97: Connect D.b.unit

    APPENDIX C (2)Connect D.B. unit Induction motor RM5G/5P Terminals of main Circut Grounding Terminals of control Circut 3-phase power source AC220V (External fault command) 50/60Hz (Diagram 3) Thermal Relay(OHD3-90B) Thermal Relay(OHD3-90B) DBU5 DC24V AC220V RELAY OHD3-90B Induction motor RELAY DC0V RM5G/5P Grounding AC220V...

  • Page 98: Appendix 1

    APPENDIX 1: DIMENSIONS OF OPENING OF KP-201C AND KP-202C Keypad size 65 Screw M3-2 The hole 23x23 or Scale : 1:1 Unit:mm - 90 -...

  • Page 99: Appendix 2 Settings Memo

    APPENDIX 2: SETTING MEMO Function Factory Function Factory Descriptions Setting Descriptions Setting code Setting code Setting 15.0 P5103d 15.0 15.0 15.0 15.0 15.0 15.0 20.00 15.0 15.0 60.00 (50.00) 10.00 60.0 20.00 (50.0) 30.00 200V:8.0 0.00 400V:12.0 60.0 0.00 (50.0) 220.0 0.00 (380.0)
  • Page 100 ~SETTING MEMO~ Function Factory Function Factory Descriptions Setting Descriptions Setting code Setting code Setting 1.00 0.00 1.00 0.00 1.00 Rated current of motor 1/3 rated current of motor 15.0 15.0 200V:175.0 400V:320.0 - 92 -...
  • Page 101 ~SETTING MEMO~ Function Factory Function Factory Descriptions Setting Descriptions Setting code Setting code Setting 15.0 15.0 no_Err 200V:220.0 400V:380.0 - 93 -...
  • Page 102 ~SETTING MEMO~ Function Factory Function Factory Descriptions Setting Descriptions Setting code Setting code Setting 0.00 0.00 1.00 Monitor 1.00 - 94 -...

  • Page 103: Appendix 3 Fault Display

    APPENDIX 3: FAULT DISPLAY R M 5 G /5 P E rro r T rip E E R A D _ E rr E E P R O M e rro r A D C o n v e rter e rro r O v e r c u rre n t L E 1 G ro u n ding f au lt...

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