MTE RL Series User Manual

Line/ load reactors
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RL Series
Line/ load Reactors
USER MANUAL
PART NO. INSTR -011
REL. 150109 REV. 006
© 2015 MTE Corporation

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Summary of Contents for MTE RL Series

  • Page 1 RL Series Line/ load Reactors USER MANUAL PART NO. INSTR -011 REL. 150109 REV. 006 © 2015 MTE Corporation...
  • Page 2: Important User Information

    DC drives and a wide variety of other types of power electronic equipment. In addition, they provide limited input line current harmonic mitigation and aid in long lead protection for inverter fed motors. Note: (See MTE harmonic filters and motor protection products for guaranteed results.) MTE reactors are available in a large number of current ratings and a variety of inductance values.
  • Page 3: Table Of Contents

    AC Line / Load Reactors User Manual Table of Contents IMPORTANT USER INFORMATION ..................2 TABLE OF CONTENTS ......................3 IMPORTANT SAFETY INFORMATION ..................4 INTRODUCTION ........................5 MODEL NUMBER CODES ......................6 SPARE PARTS .......................... 7 LUG OPTION DETAILS: ......................8 PRODUCT SPECIFICATIONS ....................
  • Page 4: Important Safety Information

    The frame of line/load reactors must be grounded at least at one of the reactor’s mounting holes. WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used Data subject to change without notice 4 of 32 INSTR-011 REL.
  • Page 5: Introduction

    In the event of damage, please contact assist in the installation, interconnection and and file a claim with the freight carrier operation of MTE Corporation Series RL involved immediately. Line/Load Reactors If the equipment is not going to be put into...
  • Page 6: Model Number Codes

    AC Line / Load Reactors User Manual MODEL NUMBER CODES Fundamental Current Amps Option Style option suffix 1000 ↑ ↑ none blank ↑ 208 Volts Open Frame ↑ NEMA 1 240 Volts ↑ 380 - 415 volts OVERSIZE NEMA 1 ↑...
  • Page 7: Spare Parts

    AC Line / Load Reactors User Manual Spare Parts For standard type “RL” AC Line / Load Reactors Description Part No. To adds “SLU 225” box lugs on B14 LUGKIT-003 To adds “XT 500” box lugs on B14 LUGKIT-002 Terminal Blocks Description Part No.
  • Page 8: Lug Option Details

    AC Line / Load Reactors User Manual LUG OPTION DETAILS: “B1” Terminal Modification “B14” Terminal Modification “B8” Terminal Modification “SLU” Lug Option Wire range: 2 - 0000 Wire range: 00 – 500 mcm Data subject to change without notice 8 of 32 INSTR-011 REL.
  • Page 9 AC Line / Load Reactors User Manual SLU Lug Options cont. SLU 225 shown on 200 amp Reactor XT 500 shown on 250 amp Reactor Data subject to change without notice 9 of 32 INSTR-011 REL. 150109 REV.006 www.mtecorp.com for current data and CAD drawings...
  • Page 10: Product Specifications

    AC Line / Load Reactors User Manual PRODUCT SPECIFICATIONS Standard impedance values 1-1/2%, 2, 3%, 4%, 5% available Impedance basis Reactor fundamental current rating Service Factor (Continuous) Reactors rated 1 to 750 Amps 150% of fundamental rating Reactors rated above 750 Amps 125% of fundamental rating minimum Note: Select reactor based on fundamental current rating...
  • Page 11 AC Line / Load Reactors User Manual PRODUCT SPECIFICATIONS (cont’d) AGENCY APPROVALS: File E180243 Component Listed (1 amp – 2400 amps) UL-508, File E180243 UL Listed NEMA 1 units (1 amp – 2400 amps) UL-508, File LR29753-13 CSA Certified (1 amp – 2400 amps) CSA C22.2, Class N, 200°...
  • Page 12 AC Line / Load Reactors User Manual PRODUCT SPECIFICATIONS (cont’d) AUDIBLE NOISE: Guard-AC Line/Load Reactors offer low noise operation. Core and coil construction, flux density control, harmonic compensation as well as our epoxy impregnation process assure minimal audible noise radiation. Although our reactors are typically “quiet”, waveforms vary by drive type and application and therefore reactor audible noise may vary by application.
  • Page 13: De-Rating Curves

    AC Line / Load Reactors User Manual DE-RATING CURVES Altitude Derating Curve 1.05 1.00 0.95 0.90 0.85 0.80 0.75 0.70 3300 6600 9900 13200 16500 Altitude (Feet) Reactor Temperature De-Rating 1.05 1.00 0.95 0.90 0.85 0.80 0.75 0.70 0.65 0.60 Ambient Temperature Deg.
  • Page 14: Dimension Reference

    AC Line / Load Reactors User Manual Dimension Reference Open Type Visit the MTE web for reactor detail drawings www.mtecorp.com Dimensions A, B, C show overall spacing allowances Use dimension D and E for mounting pattern S IS THE CATOLOG.
  • Page 15: Mounting Compatibility

    AC Line / Load Reactors User Manual Mounting Compatibility Data subject to change without notice 15 of 32 INSTR-011 REL. 150109 REV.006 www.mtecorp.com for current data and CAD drawings...
  • Page 16: Mechanical Details Open Reactors

    AC Line / Load Reactors User Manual Mechanical Details Open Reactors Weight Mass Cat. No. Inches mm Inches mm Inches mm Inches Inches mm RL-00101 2.40 61.0 1.44 36.6 RL-00102 1.98 50.3 1.44 36.6 RL-00103 1.98 50.3 1.44 36.6 RL-00104 1.98 50.3 1.44...
  • Page 17 AC Line / Load Reactors User Manual Mechanical Data Open Type Cont Weight Mass Cat. No. Inches mm Inches mm Inches mm Inches Inches 4.16 105.7 3.63 92.2 RL-20001B14 4.41 112.0 3.63 92.2 RL-20002B14 10.8 10.0 5.91 150.1 3.63 92.2 RL-20003B14 4.19 106.4...
  • Page 18: Nema1 Mechanical Data

    AC Line / Load Reactors User Manual NEMA1 Mechanical Data Catalog Cabinet Weight Mass Number Number RL-00211 RL-00212 RL-00213 RL-00214 RL-00411 RL-00412 RL-00413 RL-00414 CAB-8 RL-00811 RL-00812 RL-00813 RL-00814 RL-01211 RL-01212 RL-01213 RL-01811 RL-01812 RL-01813 RL-02511 RL-02512 RL-02513 RL-03511 RL-03512 RL-03513 RL-04511 RL-04512...
  • Page 19 AC Line / Load Reactors User Manual MECHANICAL DATA NEMA 1 Cont. Catalog Cabinet Weight Mass Number Number RL-20011B14 RL-20012B14 CAB-13V RL-20013B14 RL-25011B14 RL-25012B14 RL-25013B14 RL-32011B14 RL-32012B14 CAB-17V RL-32013B14 RL-40011B14 RL-40012B14 RL-40013B14 RL-50011 RL-50012 RL-50013 RL-60011 CAB-26C RL-60012 RL-60013 RL-75011 RL-75012 RL-75013 RL-85011...
  • Page 20: Recommended Conduit Entry For Floor Mounted

    Note: The entry locations shown above are for reference only. The electrician installing the reactor guided by the local codes determines the final entry wiring. MTE does not pre- punch entry holes or provide wiring hardware with the standard product.
  • Page 21: Enclosure Diminsions

    AC Line / Load Reactors User Manual ENCLOSURE DIMINSIONS CAB-8 CAB-12C Data subject to change without notice 21 of 32 INSTR-011 REL. 150109 REV.006 www.mtecorp.com for current data and CAD drawings...
  • Page 22 AC Line / Load Reactors User Manual ENCLOSURE DIMENSIONS CAB-13V CAB-17V Data subject to change without notice 22 of 32 INSTR-011 REL. 150109 REV.006 www.mtecorp.com for current data and CAD drawings...
  • Page 23 AC Line / Load Reactors User Manual ENCLOSURE DIMENSIONS CAB-17C CAB-26C Data subject to change without notice 23 of 32 INSTR-011 REL. 150109 REV.006 www.mtecorp.com for current data and CAD drawings...
  • Page 24 AC Line / Load Reactors User Manual ENCLOSURE DIMENSIONS CAB-30B CAB-42C Data subject to change without notice 24 of 32 INSTR-011 REL. 150109 REV.006 www.mtecorp.com for current data and CAD drawings...
  • Page 25: Technical Data

    AC Line / Load Reactors User Manual TECHNICAL DATA Catalog Watts Loss Wire Range Terminal Torque Ind. Fund (in – lbs) Number (watts) (AWG) Amps Amps 22 – 10 RL-00101 13.5 22 – 10 RL-00102 12.8 22 – 10 RL-00103 11.9 22 –...
  • Page 26 AC Line / Load Reactors User Manual TECHNICAL DATA (cont’d) Catalog Watts Loss Wire Range Terminal Torque Fund (in – lbs) Number (watts) (AWG) Amps Amps RL-16002 Copper Tab Not Applicable 0.15 RL-16003 Copper Tab Not Applicable 0.23 Copper Tab Not Applicable 0.055 RL-20001B14...
  • Page 27: Installation Instructions

    User Manual INSTALLATION INSTRUCTIONS Open Line/Load Reactor Installation NEMA 1 Line/Load Reactor Installation MTE line/load reactors are available in open construction and in NEMA 1 enclosures. Top conduit entry recommended for Open reactors are designed for mounting within NEMA 1 enclosed reactors.
  • Page 28: Power Wiring Connection

    AC Line / Load Reactors User Manual Power Wiring Connection WARNING WARNING Failure to connect reactors supplied Input and output power wiring to the as a component part of a drive reactor should be performed by system or other power electronic authorized personnel in accordance system according to the system with the NEC and all local electrical...
  • Page 29: Typical Connection Diagrams

    AC Line / Load Reactors User Manual Typical Connection Diagrams Fig 4a LINE Reactor Connects between power source and VFD Fig. 4b LOAD Reactor Connects between ASD and load (motor) Fig 4c Use individual Line Reactors for independent start/ stop drives connected to a common power source.
  • Page 30: Sequence Of Operation

    AC Line / Load Reactors User Manual Sequence of Operation 1. Read and follow safety precautions. 2. After installation, ensure that: • All Reactor ground terminals are connected to ground. • Power wiring to the utility, drive and motor is in accordance with the interconnection diagrams supplied by the System Engineer.
  • Page 31: Startup

    AC Line / Load Reactors User Manual STARTUP Safety Precautions Before startup, observe the following warnings and instructions: WARNING A Reactor is at line potential when the Reactor is connected to the utility. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.
  • Page 32 AC Line / Load Reactors User Manual MTE Series RL Line-Load Reactor User Manual INSTR-011 Responsibility: Product Lines Manager Approved By: Wayne Walcott ISO Section: 7.2.3 Revision Date Revision History 5/16/05 New document written by Wayne Walcott 2/27/06 Revised by Wayne Walcott...

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