Table of Contents
Advertisement
Quick Links
SineWave Guardian
380V – 480V
TECHNICAL REFERENCE MANUAL
FORM: SWG-TRM-E
REL. December 2013
REV. 002
© 2013 MTE Corporation
Prior to start up; confirm the drive operation mode is properly set (Volts per
Hertz). Please consult drive manual/manufacturer to configure proper
parameters. Failure to do so may result in failure of drive or filter components.
Caution
High Voltage! Only a qualified electrician can carry out the electrical
installation of this filter.
WARNING
❶
Selection Guide
❷
Installation Guide
❸
Startup/Troubleshooting
❹
Reference Drawings
Quick Reference
TM
Pages 6 – 15
Pages 16 – 22
Pages 23 – 25
Pages 28 - 111
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for MTE SineWave Guardian SWGM0002D
Summary of Contents for MTE SineWave Guardian SWGM0002D
- Page 1 FORM: SWG-TRM-E REL. December 2013 REV. 002 © 2013 MTE Corporation Prior to start up; confirm the drive operation mode is properly set (Volts per Hertz). Please consult drive manual/manufacturer to configure proper parameters. Failure to do so may result in failure of drive or filter components.
-
Page 2: Table Of Contents
SineWave Guardian Technical Reference Manual 380V - 480V TABLE OF CONTENT 1. WARNINGS ........................3 ....................3 ARNINGS AND AUTIONS ..................4 ENERAL AFETY NSTRUCTIONS 2. INTRODUCTION......................5 & R ................... 5 ECEIPT EPAIR TATEMENT 3. HOW TO SELECT ......................6 ....................... - Page 3 SineWave Guardian Technical Reference Manual 380V - 480V List of Figures Figure 5-1: Output Voltage before SineWave Guardian ............13 Figure 5-2: Output Voltage after SineWave Guardian ...............13 Figure 5-3: Attitude Derating Curve...................15 Figure 5-4: Motor Frequency Derating ..................15 Figure 6-1: Modular Interconnection..................18 Figure 6-2: Enclosed Interconnection..................19 Figure 6-3: Basic Schematic Diagram ..................20 Figure 6-4: Isolation Transformer ....................21...
-
Page 4: Warnings
SineWave Guardian Technical Reference Manual 380V - 480V 1. WARNINGS Warnings and Cautions There are two types of warnings in this manual: WARNING describes situations that can lead to serious faults, physical injuries, or even death. Caution describes situations that can lead to malfunction or possible equipment damage. WARNING describes situations that can lead to serious faults, physical injuries, or even death. -
Page 5: General Safety Instructions
Modular filters must have reactor grounded througha 2”x2” area cleaned of paint and varnish on lower mounting bracket. WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used. WARNING After removing power, allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components. -
Page 6: Introduction
SineWave Guardian Filters transform the output of Variable Frequency Drives (VFDs) to a near perfect sinusoidal waveform for the best level of motor protection. MTE’s unique, patent-pending design offers high performance with smaller size and better efficiency than traditional LC Filters. -
Page 7: How To Select
3. HOW TO SELECT Selection Guide MTE SineWave Guardian Motor Protection Filters are designed to provide a sine wave output voltage when driven from PWM inverters with switching frequencies from 2 kHz to 8 kHz. For drive applications, these filters eliminate the problem of motor insulation failures and they also reduce electromagnetic interference by eliminating the high dV/dt associated with inverter output wave forms. -
Page 8: Part Number Configuration
SineWave Guardian Technical Reference Manual 380V - 480V Part Number Configuration _ _ _ _ SineWave Guardian Type M = Modular G = General Purpose (NEMA 1/2) W = Weather (NEMA 3R) Current Rating 0002 is 2 Amps 0720 is 720 Amps Voltage Frequency Code D 380V –... -
Page 9: Part Number Selection Tables
SineWave Guardian Technical Reference Manual 380V - 480V Part Number Selection Tables Table 3-1: Modular Selection Table 3-Phase Open Capacitor App. Capacitor 380V 460V Filter Ref. Watts* Magnetics (in.) (H x D) Motor Motor Part Number Ref. (in.) Fig. Loss Rating Capacitor Panel Fig. -
Page 10: Table 3-2: Enclosed Nema 1/2 Selection Table
SineWave Guardian Technical Reference Manual 380V - 480V Part Number Selection Tables Table 3-2: Enclosed NEMA 1/2 Selection Table 380V 460V Filter App. Size Ref. Motor Motor Part Number Enclosure (In.) (HXWXD) Fig. Rating (lbs.) 0.55 0.75 SWGG0002D CAB-13V 13.8 x 13 x 13 A-26 (p54) 0.75 SWGG0003D... -
Page 11: Table 3-3: Enclosed Nema 3R Selection Table
SineWave Guardian Technical Reference Manual 380V - 480V Part Number Selection Tables Table 3-3: Enclosed NEMA 3R Selection Table 380V 460V Filter App. Size Ref. Motor Motor Part Number Enclosure (In.) (HXWXD) Fig. Rating (lbs.) 0.55 0.75 SWGW0002D CAB-12AP3 24 x 12.5 x 22.9 A-51 (p79) 0.75 SWGW0003D... -
Page 12: Product Specifications
SineWave Guardian Technical Reference Manual 380V - 480V 4. PRODUCT SPECIFICATIONS Performance Specifications Table 4-1: Performance Specifications Conventional 3 phase motors operating in volts per Hertz mode Service Load Condition Standard step-up transformer 380V - 480V +/- 10% Voltage Input Voltage Wave Form Harmonic Voltage Distortion 5% maximum @ 2kHz Inverter Switching Frequency... -
Page 13: Enclosures
Inductive Loads 12 VDC Resistive Loads 24 VDC Resistive Loads MTE highly recommends the use of the over temperature switch to prevent damage to the filter in rare instances of overheating from abnormal operating conditions. Form: SWG-TRM-E December 2013 REV. 002... -
Page 14: Typical Performance Data
SineWave Guardian Technical Reference Manual 380V - 480V 5. TYPICAL PERFORMANCE DATA Voltage Waveforms Figure 5-1: Output Voltage before SineWave Guardian Figure 5-2: Output Voltage after SineWave Guardian Form: SWG-TRM-E December 2013 REV. 002... -
Page 15: Filter Efficiency + Watt Loss
SineWave Guardian Technical Reference Manual 380V - 480V Filter Efficiency + Watt loss Table 5-1: Filter Efficiency & Watt Loss Maximum Output Amps Efficiency Power Dissipation RMS/Filter (Typical) (Typical) Current Rating (Watts*) Amps RMS 98.8 98.0 98.2 98.3 98.7 98.7 99.1 99.3 99.4... -
Page 16: Attitude Derating
SineWave Guardian Technical Reference Manual 380V - 480V Attitude Derating Figure 5-3: Attitude Derating Curve Motor Frequency Derating Figure 5-4: Motor Frequency Derating Form: SWG-TRM-E December 2013 REV. 002... -
Page 17: How To Install
SineWave Guardian Technical Reference Manual 380V - 480V 6. HOW TO INSTALL Installation Checklist Prior to installation, please refer to all general warnings on page 4. Failure to practice this can result in body injury! WARNING Input and output wiring to the filter should be performed by authorized personnel in accordance with NEC and all local electrical codes and regulations. -
Page 18: Mechanical Mounting
SineWave Guardian Technical Reference Manual 380V - 480V Grounding The filter must always be grounded with a grounding conductor connected to ground terminals. WARNING For modular units, ensure a 2” X 2” area is cleaned of paint and varnish on lower mounting bracket for ground connection. WARNING For cable shield grounding follow the drive manufactures recommendations. -
Page 19: Modular Unit Interconnection Diagram
SineWave Guardian Technical Reference Manual 380V - 480V Modular Unit Interconnection Diagram Figure 6-1: Modular Interconnection Form: SWG-TRM-E December 2013 REV. 002... -
Page 20: Enclosed Unit Interconnection Diagram
SineWave Guardian Technical Reference Manual 380V - 480V Enclosed Unit Interconnection Diagram Figure 6-2: Enclosed Interconnection Form: SWG-TRM-E December 2013 REV. 002... -
Page 21: Basic Schematic Diagram
SineWave Guardian Technical Reference Manual 380V - 480V Basic Schematic Diagram Figure 6-3: Basic Schematic Diagram Form: SWG-TRM-E December 2013 REV. 002... -
Page 22: Isolation Transformer Diagram
SineWave Guardian Technical Reference Manual 380V - 480V Isolation Transformer Diagram Figure 6-4: Isolation Transformer Form: SWG-TRM-E December 2013 REV. 002... -
Page 23: Torque Ratings
SineWave Guardian Technical Reference Manual 380V - 480V Torque Ratings Table 6-1: Torque Ratings Cap-panel Terminals SWG Terminals U4-V4-W4 U4-V4-W4 Input /Output Power Filter interconnect U1-V1-W1 / U2-V2-W2 Minimum Rating Cap-panel Capacitor/ Terminal Interconnect (Amps) Cap-panel Torque Recommended Terminal Terminal Wire Gauge Part Number (in-lbs.) -
Page 24: Start Up
8 kHz. Optimum output frequency is 2kHz to 3kHz. Caution MTE recommends 10 seconds as an initial starting point for motor ramp time and that customers examine the actual inrush and ratings of their drive system. Inrush current seen at the drive from the filter that can easily be overcome by Caution changing the motor ramp time. - Page 25 Failure to do so may result in failure of drive or filter components. 4. MTE recommends 10 seconds as an initial starting point for motor ramp time and that customers examine the actual inrush and ratings of their drive system. Inrush current seen at the drive from the filter that can easily be overcome by changing the motor ramp time.
-
Page 26: Troubleshooting
Table 8-1: Troubleshooting Guide PROBLEM: Drive Overcurrent Fault Motor ramp –up time too short Possible cause: MTE suggests a ramp time of >5-10 seconds. Consult drive manufacturers Solution: manual to configure proper parameters Possible cause: Failed or Incorrect Wiring Solution:... - Page 27 SineWave Guardian Technical Reference Manual 380V - 480V PROBLEM: Excessive Filter Noise Possible cause: Mismatched Motor Rating Solution: Verify the filter is properly sized for the application Possible cause: Capacitors Disconnected or Improperly Wired Solution: Verify the proper connection of the capacitors Possible cause: Carrier frequency less than 2 kHz Solution:...
Need help?
Do you have a question about the SineWave Guardian SWGM0002D and is the answer not in the manual?
Questions and answers