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Summary of Contents for Polyaire Zonemaster ZoneTouch V2
- Page 1 ZoneTouch V2 Zone Control System Installation Manual www.polyaire.com.au ©2014 Polyaire Pty Ltd...
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Page 3: Table Of Contents
Liability Please read the instructions before installing this Zonemaster Zoning Control System. Polyaire Pty Ltd does not accept any responsibility for loss or damage that may occur as a result of the incorrect installation of this Zonemaster Control System. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 4: Application
1) Application The Zonemaster ZONETOUCH V2 control system is a fully featured and engineered system that is designed to manage the air flow from the AC unit providing a balanced and managed airflow to all outlets. It is well suited to all ducted reverse cycle, ducted heating and cooling systems in light commercial, residential and apartment applications. 2) Features For Installers • 24 volts for easy and safe installation and maintenance. • User friendly 5” touch screen interface to simplify setup process. • Supports up to 16 individual zones (Zone 1, 2…9, A, B…G), 16 groups (Group 1, 2…9 , A, B…G) with maximum of 4 zones in a group. Nine zones/groups and above will require an extension module. • Remote zone balancing --- each zone’s opening position can be programmed for balancing via touch screen between 10-100%. • Auto spill/bypass (dedicated bypass zone port) --- the designated zone dampers are forced open when all zones are turned off. • Safety system --- Opens all dampers if the supply air temperature reaches low or high limit. -
Page 5: Components
Supply Air Sensor (optional) Supply air sensor measures the temperature of the supply air for safety purposes. Power Supply 24VAC transformers provide power to the main control module and extension module. Rechargeable Battery The backup battery is used to store the time and settings when there is a power surge. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 6: Configuration
4) Configuration The Zonemaster ZONETOUCH V2 system is a star architecture system that allows communications between the ZONETOUCH V2 main control module, extension module, up to 16 zone dampers, and up to two touch screens. Figure 1 shows the connection of devices such as ZONETOUCH V2 extension module, two touch screens, and eight dampers to the main module. Figure 2 shows the connection of eight dampers to the extension module. Figure 3 shows the linking of the main module to the extension module and touch screens. Figure 1: ZoneTouch Main Module connected to 2 Touchpads and 8 Dampers Eight motorized dampers can be connected to the main control module. Nine dampers and above (up to 16) will need the extension module. In addition, there is a dedicated bypass port where a damper is used to return the supply air directly to the return air duct. (See Spill/Bypass Mode on page 13) Extension Module An extension module can be plugged into the main control module to expand the number of zones to 16 as shown in Figure 2. A separate 24VAC power supply is... - Page 7 Up to two touch screens can be joined in a system. The two touch screens are connected to each other with a double left latched adaptor in serial. Figure 3: ZoneTouch Main Module with Extension Module and 2 Touchpads ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual...
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Page 8: Pre-Installation
Cable testing is quick and easy with a Zonemaster Cable tester available from Polyaire Cable Tester (Item Number: 657089) ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 9: Component Installation
6.7 Connect the touch screen to the ‘T’ port on the main module. If two touch screens are used, use the provided left latched cables and a 1-to-2 female-female splitter coupler to join all touch screens. (See instructions below on fitment of touch screen to wall). 6.8 Connect the 24VAC transformer to screw terminals on the main control module. If extension module is used, connect another 24 VAC transformer to the screw terminals of the extension module. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... - Page 10 The plastic casing of the touch screen consists of two halves. The front cover contains the PCB board along with the LCD/touch screen. The back cover attaches to the wall as a mounting base. During the installation process the case will have to be opened to mount the touch screen on the wall. Follow the steps below to carefully install the touch screen to the wall: a) Slide the back base to bottom side to clear the stops on the front cover b) Remove the base from the front cover c) Position the back base on the wall where the cable is (about 1.5m high from the floor). Ensure it is away from any heat or cool source and mark the cable hole and screw holes. NOTE: The correct back cover direction is marked on its surface; follow that mark when fixing the back cover. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual...
- Page 11 Cut the rectangular hole for the cable and fix the back base to the wall by using four screws on the marked positions. e) Retrieve the touch screen cable (from main control module) out of the cable hole and plug it into the touch screen. f) Align the bottom edge of the back base with the bottom inside of the front cover and the two side edges of the back base with the front cover. g) Gently push the front cover against the wall and make sure the back of front cover is flush against the wall. And then push the front cover downwards with two figures holding the top side of the front cover where there are two slots till the two snap-ons click in. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual...
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Page 12: Recommended Commissioning Procedure
On ‘Settings’ screen, touch button to show the keyboard for entering the password of installer settings (Figure 5). Figure 5. Figure 6. c) Enter the password of installer settings (Figure 6), the default password is ‘Polyaire’. NOTE: The password is case sensitive. Maximum length for the password is eight characters but it can also be blank. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 13: Touch Screen Address
Touch the total group field, and buttons will appear (Figure 9). b) Press button to change to the total number of groups in the system. The selectable number is from 1 to 16. Figure 9. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 14: Supply Air Safety High & Low Limits
High Limit and Low Limit protection is disabled (there is about one minute delay after disabling the protection). Figure 11. Check the air conditioning unit. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 15: Spill/Bypass Mode
Another point to remember is DO NOT use bedrooms as spill zones. During sleep time if the air conditioner is on and spill zones are automatically forced to open, t he spill zones will be very cold or hot. This may cause discomfort if bedrooms are used as spill zones. When the spill set-point is reached, the main control module instructs zone 1 to open as spill zone. If the first spill zone cannot satisfy the spill air control, zone 2 will automatically open to spill excess air. This process will continue until the spill air set-point is satisfied in the system. Example: In an eight zone system, if set point is set at 30% then it will have at least 3 (calculated value = 2.4) or more zones remaining open. Bypass Mode In Bypass Mode there is an extra damper and a length of duct that goes directly from the supply air duct back to the return air duct. The main control module instructs the bypass damper to open and dump excess air to the return air duct. The bypass damper should be carefully sized to be able to handle excess air while all zones are closed. The bypass damper should be connected to the ‘B’ port on the main control module. The factory default is set in spill mode and the set-point is 30%. When the setpoint is reached for spill, the home screen shows ‘Spill is Activated ‘ and some of the lower order zones remain open and the status of the Groups will display ‘Spill’ in the home screen (Figure 12) if the lower order groups were closed. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 16: Installer Settings Password
7.1.5 Installer Settings Password The password which will be used in Figure 5 is to prevent unauthorized changing of the installer settings. To reset this password, touch the password edit field in the ‘Parameter’ screen (Figure 7), and then type in the new password and touch ‘Enter’ key to confirm the password change Figure 14. (Figure 14). ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 17: Grouping Zones
Balancing Zones Remote balancing feature of ZONETOUCH V2 offers the flexibility of balancing the amount of airflow to each zone electronically. Once the opening position of the damper is set, the damper will only open to this position. The default setting for each damper is 100% opening position and the adjustable range is between 10% and 100%. The balancing settings can be conducted on the touch screen as below. a) In ‘Installer Settings’ screen (Figure 6), touch b) The system will show a prompt (Figure 17) and then enter the ‘Balancing’ screen (Figure 18). Figure 17. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 18: Naming Groups
Touch the edit field of a group to rename it. A name list will appear for selection (Figure 21). c) Touch a name in the list to specify the name to the group, and also Figure 20. you can touch to enter or edit a name manually (Figure 22). d) Touch to confirm or touch to cancel and back to Naming list page or touch to cancel and back to the home screen. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 19: Enabling/Disabling Service Reminder
Maximum length of the name is 10 characters and the phone number is 12 digits. Figure 24. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 20: Testing Damper On/Off
The Turbo group can be tested by selecting the relevant chosen group as Turbo mode in the ‘User Settings’ and then press the group button until active turbo mode is displayed on the screen for that particular group. NOTE: Bypass zone damper cannot be tested via touch screen. It has to be checked by observing the indicator on the damper motor. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... -
Page 21: Troubleshooting Guide For Installers
If the corrupted display remains, power off/on the mainboard. Otherwise, replace the touchpad. Some zones • Check Grouping and find out if the right zones have been assigned are not to the right groups and have been turned ON/OFF in Zoning section. operational • Check if the total group number and zone number are correct. • Check if the LEDs on the main module light up for the relevant zones when the zone dampers are turned On/Off. If there is no response, there might be a faulty cable and the cable would have to be replaced. If the zone is still non-functional then there might be a faulty damper motor. ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual... - Page 22 ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual...
- Page 23 ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual...
- Page 24 POLYAIRE PTY LTD 11-13 WHITE ROAD GEPPS CROSS SOUTH AUSTRALIA, 5094 TEL: (08) 8349 8466 FAX: (08) 8349 8446 www.polyaire.com.au ZMZT2_INS_V1.1...
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