Allen-Bradley MSR42 User Manual

Allen-Bradley MSR42 User Manual

Control module

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MSR42 Control Module
User Manual

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Summary of Contents for Allen-Bradley MSR42

  • Page 1 MSR42 Control Module User Manual...
  • Page 2 Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.
  • Page 3: Table Of Contents

    Testing the MSR42 ........
  • Page 4: Special Features

    • Muting • Single scan selectable Customer Configurations The configuration of a MSR42 base module may very easily be adapted to the customer requirements of an individual application with the help of the USB/optical interface and the Allen-Bradley Guardmaster Software “Configuration & Diagnostic Tool”. More information can be Figure 2: Base module dimensions are the same for expansion modules found in the Software Technical Manual.
  • Page 5: Customer Configurations

    MSR42 Control Module User Manual Figure 3: MSR42 base module (basic configuration, manual start) ). For teach-in see page 8 Figure 6: MSR42 base module (basic configuration, automatic start, with start release). For teach-in see page 8 Figure 4: MSR42 base module (basic configuration, manual start, with start release).
  • Page 6: Status Outputs

    LED display elements Terminology Response time for the MSR42 control module (evaluation time), Table 2 gives information about the LED on the front side of a MSR42 t(C) without light curtain evaluation time control unit with the basic configuration:...
  • Page 7: Micro 400 Safety Light Curtain

    OSSD outputs. The label of the Micro 400 shows the worst case after every new configuration to proceed response time which occurs when the MSR42 runs active double scan according chapter “Customer filter (default). Using a single scan yields a faster response time but this Configurations”...
  • Page 8: Earth Connection

    EDM or start release In case of the basic configuration the start mode can also be configured If an MSR42 is used with external relays or contactors, the contacts of without the configuration software. By connecting +24V to GPI03 and that device must be monitored.
  • Page 9: Safety Components

    5 seconds. If this is not the recommended. Surge suppressors case, the MSR42 interprets this as a fault and the controller switches off must be connected parallel to the the safety circuit.
  • Page 10: Ossd Connections

    Fixed blanking with monitoring requires the material to be present at all OSSD outputs of the connected safety component (e.g. light curtains or laser scanners) and the response time of the MSR42 and if used the times to prevent a fault condition. In many applications, the material may shift slightly during normal operation.
  • Page 11: Blanking Teach-In

    Single Scan Filter channels to select this mode. By default the MSR42 is operating in a double scan mode. This mode is very robust against electrical or optical disturbances. The controller scans the light curtain optical elements two times to evaluate the state of the light curtain.
  • Page 12: Diagnostic

    An exact description is available at • Power up. If the fault is still present the controller will again show any time after a lock-out, as long as the MSR42 unit is still in the lock-out the lock-out mode.
  • Page 13: Selection Tables

    Ribbon Cable – Two modules 440R-ACABL2 Ribbon Cable – Three modules 440R-ACABL3 Ribbon Cable – Four modules 440R-ATERM1P Terminal Block Kit - MSR41 440R-ATERM2P Terminal Block Kit - MSR42 440R-ATERM2C Terminal Block Kit - MSR45E 445L-AF6150 USB/optical Interface www.ab.com Software Configuration Tool Table 17...
  • Page 14: Inspection And Service

    Decommissioning Technical Data The MSR42 modules can only be removed, when the machine or the equipment is shut down completely and can no longer be operated General data without tools. If a controller has to be disposed, it can be simply...
  • Page 15: Appendix

    Recalculate the safety Voltage – 2 V distance. Current max 100 mA (short-circuit protected) The Interrupt Ignore Time function has to be activated by the MSR42 Leakage current = 0.05 mA (C = 4.7 μF) MAX Off LOAD “Configuration &...
  • Page 16 Configuration designation AB B001 (AB B001.cfg) The MSR42 safety control units may only be configured by authorized people. This sheet shows the actual system parameters of the configurator and has to be stored together with the manual. The device number has to correspond to the number on the control document.
  • Page 17: Ec Declaration Of Conformity

    Netherlands Herewith declare that the Products: MSR4x Safety Base / MSR4xE Expander Controller Modules Product identification (brand and Allen-Bradley 440R-P and 445L-1 Series catalogue number/part number): (reference the attached list of catalogue numbers) Product Safety Function The MSR4x safety base control devices and the MSR4xE extension modules can be used in applications up to Safety Category 4 (EN 954-1)/ SIL3/SIL CL3 (EN 61508 / EN 62061) and PL e (EN ISO 13849-1).
  • Page 18 440R-P221AGS MSR41 base module 440R-P226AGS-NNR MSR42 base module 445L-104794-B*** MSR42 base module customer configuration 440R-P4NANS MSR45E expander module 445L-1**** MSR45E expander module customer configuration Denotes characters representing options that do not impact the standards or directives cited on this DoC...
  • Page 19 Technical Support / Technische Unterstützung / Assistance technique / Assistenza tecnica / Asistencia técnica ENGLISH Installation of this product must not take place until the installer has obtained a copy of the manufacturer’s instructions in a language which he can understand. This instruction sheet is available in multiple languages at http://rockwellautomation.com/literature.
  • Page 20 GuardShield is a trademark of Rockwell Automation, Inc. Guardmaster is a registered trademark of Rockwell Automation, Inc. www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 10000172480 Ver00...

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