TQC AB6000 Operating Instructions Manual

TQC AB6000 Operating Instructions Manual

Scrub abrasion and washability tester

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TQC Scrub Abrasion and
Washability Tester
(AB6000, AB6010)
Operating Instructions
(V1.1 0118)
IMPORTANT! Before taking this instrument
in use we strongly advise you to read this
manual carefully.

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Summary of Contents for TQC AB6000

  • Page 1 TQC Scrub Abrasion and Washability Tester (AB6000, AB6010) IMPORTANT! Before taking this instrument Operating Instructions (V1.1 0118) in use we strongly advise you to read this manual carefully.
  • Page 3 WARRANTY TQC will grant a warranty for a period of 12 months for the TQC Scrub Abrasion and Washability Tester and 12 months for all related equipment from the date of delivery in respect of any evidence of faulty workmanship and materials.
  • Page 5: Table Of Contents

    Text Input Operation 14/20 Starting the Instrument 8.2.1 8.2.2 Manual Movement Run Setup 8.3.1 Manual 8.3.2 Alarms 8.3.3 Pumps 8.3.4 Custom Presets 8.3.5 New Custom Preset 8.3.6 Standard Presets 8.3.7 Select Length 8.3.8 Test Positioning 8.3.9 Flush System (AB6000 only)
  • Page 6: Manufacturer's/Supplier's Address

    Anyone who works with the instrument shall follow the instructions in this schedules. TQC is entitled to request these form when warranty claims are manual, particularly the safety related instructions. Additionally local rules...
  • Page 7: Safety Instructions

    2 SAFETY INSTRUCTIONS 2.1 Meaning of Symbols The following symbols for dangers are used in this instruction manual. Possible immediate If this guideline is not noted danger to the life or it can lead to severe danger health of personnel. to health, up to fatal injury.
  • Page 8 3 TRANSPORT AND STORAGE 3.1 Packing • Please take note of pictorial symbols on the packing. • Check for transport damages. If the packaging is damaged only accept it with a written approval of the transporter that the package was damaged. 3.2 User: Check on Receipt •...
  • Page 9: Scope Of Supply

    4 INSTRUMENT DATA 4.1 Name / Article AB6000 TQC Scrub Abrasion and Washability Tester AB6010 TQC Scrub Abrasion and Washability Tester Basic 4.2 Scope of Supply Standard supplied Only supplied with AB6000 TQC Scrub Abrasion and TQC Scrub Abrasion and...
  • Page 10: Instrument Layout

    5.1 Instrument Layout 12 13 14 15 16 Tube Holder Emergency Button Machine ID-Tag USB-A Tool Carrier Adjustable Feet Pump AB USB-B Fixture Screws Full Color Display Pump CD TQC Bus Power Switch 5-key Navigation Switch Ethernet Power Entry | 10...
  • Page 11 5.2 Connecting a Mouse and Keyboard The instrument can also be controlled by a Connect the mouse and/or keyboard to the 3 Clicking the left mouse button behaves the Clicking the left mouse button behaves the mouse and/or keyboard. USB-A port at the back of the instrument. same as the OK button.
  • Page 12: Installation

    6 INSTRUMENT PREPARATIONS 6.1 Installation The instrument has to be installed on a Connect the power cable to the machine sturdy table or work area. and a wall socket. 6.2 Tool Holders and Tools Lift the Tool Carrier. Place the Test Beds and the Sample Clamp Place the Tool Holders first, then place the Frames.
  • Page 13: Menu

    7 NAVIGATION 7.1 Menu Use the 5-key button to navigate through You can change the selected button by To confirm the selected button, press OK on pressing the arrows on the 5-key button. the interface. Red lights in the 5-key button the 5-key button.
  • Page 14: Starting The Instrument

    Run related settings. Instrument Setup All instrument related settings. 8.2 Run 8.2.1 Run Check fluids presence at tip of tubes. Follow the instructions on the display. Follow the instructions on the display Place and secure tools. (AB6000 only) | 14...
  • Page 15 The Tool Carrier will now move. Stay clear Follow the instructions on the display. Follow the instructions on the display Click A, B, C, or D to mark a single channel Click A B C or D to mark a single channel from moving parts! at current cycles/time.
  • Page 16: Manual Movement

    8.2.2 Manual Movement 8.2.1. See steps 1 – 4 from chapter 8.2.1. Click Move Stroke to move the Tool Carrier Click Move Stroke to move the Tool Carrier Click Move Cycle to move the Tool Carrier a Click Move Cycle to move the Tool Carrier a a single stroke.
  • Page 17: Alarms

    Click Alarms to configure the alarms If uncertain about the left and right settings. Click Pumps to configure the position, use Select Length to determine pumps settings. (AB6000 only) the positions. See 8.3.7. Manual Movement Instead of automatic movement, the user can move the Tool Carrier a single stroke or cycle by the click of a button.
  • Page 18: Custom Presets

    Click Save to save the new custom preset. A name can be given to the custom preset. settings. Click Pumps to configure the The new preset will be listed in the Custom pumps settings. (AB6000 only) Presets menu. | 18...
  • Page 19: Standard Presets

    8.3.6 Standard Presets 8.3.6 Standard Presets Predefined presets according several Predefined presets according se eral Click Select to use the selected standard Click Select to use the selected standard Click Click to edit the number of cycles. to edit the number of cycles preset.
  • Page 20: Flush System (Ab6000 Only

    8.3.9 Flush System (AB6000 only) Click Flush Pump AB or Flush Pump CD to Click Back to return to the Run Setup menu. Click Flush Both to start both fluid pumps. start one of the pumps. Active pumps will be stopped.
  • Page 21 Click Flow to set the flow unit. Options are: Click Length to set the length unit. Options are: Millimeter, Centimeter or Inch. Millimeter per second or Gallons per Hour. (AB6000 only) 9.3 Alarms 9.3 Alarms Alarms will make no sound.
  • Page 22 9.4 Display Brightness Use the Use the buttons to change the buttons to change the Click Back to save the brightness level. brightness level of the display. 9.5 System Information Information about updating the system will Information about updating the system will Click Reset to reset presets.
  • Page 23 Dependent on the model either two narrow or one wide test bed is placed flat on the top plate of the Washability tester. AB6000 and AB6010 can be used without the test beds when used for dry abrasion testing. Following rules have to be applied:...
  • Page 24 10.4 Tools The TQC Scrub, Abrasion and Washability Tester can be supplied with a wide range of tools. These tools are all selected and produced with the greatest care. Please see the Ordering Matrix to select the correct tool for the appropriate standard. You can download the Ordering Matrix at www.tqc.eu/en/product/tqc-scrub-abrasion-and-washability-tester/ under the tab documents.
  • Page 25 The AB5060 MEK / Crockmeter is designed to Scope of supply perform several types of MEK / Crockmeter tests, • TQC MEK / Crockmeter tool depending on the configuration used. A full set • Weight weighs 200g. The hollow fixation screw allows for •...
  • Page 26 For replacement intervals check the appropriate standard. 10.4.8 TQC Cloth Holder (AB5055) The TQC Cloth Holder is supplied ready for use. Scope of supply The tool is suitable for clamping flexible test • Cloth holder body media around the test body.
  • Page 27 When a lighter weight is used, mount the supplied spacers between the weight and the tool. 10.4.12 Tubing (AB5115 and AB5113) The TQC Scrub, Abrasion and Washability Tester Scope of Supply AB5000 and AB5005 are equipped with pumps • AB5115 General tubing set for the application of test liquids to the samples.
  • Page 28: Care And Maintenance

    Follow the local regulations. 11.2 Customer Service Customer service is provided on request by TQC – Molenbaan 19 , 2908LL Capelle aan den IJssel - The Netherlands, T +31(0)10 7900100, F +31 (0)10 7900129 or by local representatives. | 28...
  • Page 29 12 DISCLAIMER The right of technical modifications is reserved. The information given in this manual is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this manual without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk.
  • Page 30 TQC Scrub, Abrasion and Washability Test 230 V AB5005 TQC Scrub, Abrasion and Washability Test 100 V AB5210 TQC Scrub, Abrasion and Washability Test Basic 230 V AB5215 TQC Scrub, Abrasion and Washability Test Basic 100 V Test beds AB5196...
  • Page 31 AB5018 Sponge pads for tool AB5050, set 5 pcs AB5019 Sponge pads for tool AB5012, set 5 pcs VF2316 TQC opacity scrub charts, black and white, 100 pieces VF2316 TQC opacity scrub charts black, 100 pieces. Spare parts AB5140 Glass container 500ml...
  • Page 32 ANNEX B | CHEMICAL RESISTANCE Chemical Acetaldehyde Acetamide Acetate Solvent Acetic Acid Acetic Acid 20% Acetic Acid 80% Acetic Acid, Glacial Acetic Anhydride Acetone Acetone, 50% water Acetyl Bromide Acetyl Chloride (dry) Acetylene Acrylonitrile Adipic Acid Alcohols: Amyl Alcohols: Benzyl Alcohols: Butyl Alcohols: Diacetone Alcohols: Ethyl...
  • Page 33 Chemical Ammonium Oxalate Ammonium Persulfate Ammonium Phosphate, Dibasic Ammonium Phosphate, Monobasic Ammonium Phosphate, Tribasic Ammonium Sulfate Ammonium Sulfite Amyl Acetate Amyl Alcohol Amyl Chloride Aniline C1-Fair Aniline Hydrochloride Antifreeze (glycol–based) Antimony Trichloride Aqua Regia (80% HCl, 20% HNO3) C1-Fair Aromatic Hydrocarbons Arsenic Acid Arsenic Salts Asphalt...
  • Page 34 Chemical Calcium Bisulfite Calcium Carbonate Calcium Chlorate Calcium Chloride (30% in water) Calcium Chloride (saturated) Calcium Hydroxide Calcium Hydroxide (saturated) Calcium Hypochlorite Calcium Hypochlorite (saturated) Calcium Hypochlorite 30% Calcium Nitrate Calcium Oxide Calcium Sulfate Calcium Sulfide Cane Juice Carbolic Acid (Phenol) Carbon Bisulfide Carbon Dioxide (dry) Carbon Dioxide (wet)
  • Page 35 Chemical Copper Sulfate >5% Copper Sulfate 5% Creosote Cresols Cresylic Acid Cupric Acid Cyclohexane Cyclohexanone Detergents Dextrin Dextrose Diacetone Alcohol Dichlorobenzene Dichloroethane Diesel Fuel Diethyl Ether Diethylamine Diethylene Glycol C1-Fair C1-Fair Dimethyl Aniline Dimethyl Formamide Diphenyl Oxide Disodium Phosphate Dyes Epsom Salts (Magnesium Sulfate) Ethane Ethanol...
  • Page 36 Chemical Fluosilicic Acid Formaldehyde 100% Formaldehyde 40% Formic Acid Freon® 11 Freon® 113 Freon® 12 Freon® 22 Freon® TF Fruit Juice Fuel Oils Furan Resin Furfural Gallic Acid Gasoline (high–aromatic) Gasoline, leaded, ref. Gasoline, unleaded C2-Fair Gelatin Glucose Glue, P.V.A. Glycerin Glycolic Acid Grape Juice...
  • Page 37 Chemical Hydrogen Peroxide 50% Hydrogen Sulfide (aqua) Hydrogen Sulfide (dry) Hydroquinone Hydroxyacetic Acid 70% Iodine Iodine (in alcohol) Iodoform Isooctane Isopropyl Acetate Isopropyl Ether Isotane Jet Fuel (JP3, JP4, JP5, JP8) Kerosene Ketones Lacquer Thinners Lacquers Lactic Acid Lard Lead Acetate Lead Nitrate Lead Sulfamate Lime...
  • Page 38 Chemical Methyl Acetate Methyl Acetone Methyl Alcohol 10% Methyl Bromide Methyl Butyl Ketone Methyl Cellosolve Methyl Chloride Methyl Dichloride Methyl Ethyl Ketone Methyl Isobutyl Ketone Methyl Isopropyl Ketone Methyl Methacrylate Methylamine Methylene Chloride Milk Mineral Spirits Molasses Monoethanolamine Motor Oil Mustard Naphtha Naphthalene...
  • Page 39 Chemical Oils: Crude Oil Oils: Diesel Fuel (20, 30, 40, 50) Oils: Fuel (1, 2, 3, 5A, 5B, 6) Oils: Hydraulic Oil (Petro) Oils: Hydraulic Oil (Synthetic) Oils: Linseed Oils: Mineral Oils: Olive Oils: Orange C1-Fair Oils: Palm Oils: Peanut Oils: Pine Oils: Rosin C1-Fair...
  • Page 40 Chemical Plating Solutions: Bronze: Cu-Zn Bronze Bath 100°F Plating Solutions: Cadmium: Cyanide Bath 90°F Plating Solutions: Cadmium: Fluoborate Bath 100°F Plating Solutions: Chromium: Barrel Chrome Bath 95°F Plating Solutions: Chromium: Black Chrome Bath 115°F Plating Solutions: Chromium: Chromic-Sulfuric Bath 130°F Plating Solutions: Chromium: Fluoride Bath 130°F Plating Solutions: Chromium: Fluosilicate Bath 95°F Plating Solutions: Copper (Acid): Copper Fluoborate Bath 120°F...
  • Page 41 Chemical Potassium Ferricyanide Potassium Ferrocyanide Potassium Hydroxide (Caustic Potash) Potassium Hypochlorite Potassium Iodide Potassium Nitrate Potassium Permanganate Potassium Sulfate Potassium Sulfide Propane (liquefied) Propylene Propylene Glycol C1-Fair Pyridine Pyrogallic Acid Resorcinal Rosins C1-Fair Salicylic Acid Salt Brine (NaCl saturated) Sea Water Silicone Silver Nitrate Soap Solutions...
  • Page 42 Chemical Sodium Perborate Sodium Peroxide Sodium Polyphosphate Sodium Silicate Sodium Sulfate Sodium Sulfide Sodium Sulfite Sodium Tetraborate Sodium Thiosulfate (hypo) Stannic Chloride Stannous Chloride Starch Stearic Acid Stoddard Solvent C1-Fair Styrene Sulfate (Liquors) Sulfur Chloride C1-Fair Sulfur Dioxide Sulfur Dioxide (dry) Sulfur Hexafluoride Sulfur Trioxide Sulfur Trioxide (dry)
  • Page 43 Chemical Varnish Vinegar Vinyl Acetate Vinyl Chloride Water, Acid, Mine Water, Deionized Water, Distilled Water, Fresh Water, Salt Whiskey and Wines White Liquor (Pulp Mill) White Water (Paper Mill) Xylene Zinc Chloride Zinc Sulfate Explanation of Footnotes 1. Satisfactory to 72 º F (22 º C) 2.
  • Page 45 ANNEX C | OPERATOR QUALIFICATION LIST Supervisor list (allowed to perform lamp replacement and such). Date Name Signature Instructed by Signature Operator list. Date Name Signature Instructed by Signature 45 |...
  • Page 47 ANNEX D | MAINTENANCE LIST Date Action Name Signature Installed at test location. First run performed. 47 |...
  • Page 48 +31 (0) 10 – 7900 100 info@tqc.eu 2908 LL, Capelle aan den IJssel +31 (0) 10 – 7900 129 www.tqc.eu The Netherlands TQC GmbH TQC ITALIA s.r.l. TQC Korea Nikolaus-Otto-Strasse 2 Via Cesare Cantu’ ,26 Bldg Star Plaza, #805 Hilden, D-40721 SEREGNO, (MB) 20831...

This manual is also suitable for:

Ab6010

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