Carrier 58TMA Installation, Start-Up, And Operating Instructions Manual
Carrier 58TMA Installation, Start-Up, And Operating Instructions Manual

Carrier 58TMA Installation, Start-Up, And Operating Instructions Manual

Downflow/horizontal 2-speed, 2-stage induced-combustion gas furnace

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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.
Index
SAFETY CONSIDERATIONS .....................................................1
Clearances to Combustibles......................................................1
PROCEDURE ...........................................................................2
INTRODUCTION ..........................................................................2
Dimensional Drawing ....................................................................3
LOCATION....................................................................................3
General ......................................................................................2
Location Relative to Cooling Equipment ................................3
Hazardous Locations.................................................................3
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
(DOWNFLOW) ........................................................................5
Installation On a Concrete Slab ...............................................5
Installation On a Combustible Floor ....................................5-6
HORIZONTAL ATTIC INSTALLATION...................................6
FILTER ARRANGEMENT...........................................................6
GAS PIPING...............................................................................6-7
ELECTRICAL CONNECTIONS...............................................7-8
115-v Wiring..........................................................................7-8
24-v Wiring...............................................................................8
Accessories................................................................................8
VENTING ......................................................................................8
General.................................................................................9-10
Sequence of Operation ......................................................10-13
Adaptive Heating Mode ....................................................10-12
Non-Adaptive Heating Mode .................................................12
Cooling Mode ....................................................................12-13
Continuous Blower Mode.......................................................13
Heat Pump Mode ....................................................................13
Defrost Mode ..........................................................................13
Start-Up Procedures...........................................................13-17
Adjustments .......................................................................14-16
Set Gas Input Rate ............................................................14-15
Set Temperature Rise ........................................................15-16
Set Thermostat Heat Anticipator ......................................16-17
Check Safety Controls ............................................................17
Checklist..................................................................................17

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
Book 1 4
PC 101
Catalog No. 535-824
Tab 6a 8a
2-Stage Induced-Combustion Gas Furnace
Series 100, Sizes 065-125
Page
Printed in U.S.A.
Form 58TMA-3SI
Downflow/Horizontal 2-Speed,
ama
®
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Table 1- Clearances to Combustible
Materials (In.)
UNIT SIZE
DOWNFLOW (IN ALCOVE OR CLOSET)
Single-Wall Vent
Sides
Type B-1 Double-Wall Vent
Back
Top
Single-Wall Vent
Front†
(See Notes)
Type B-1 Double-Wall Vent
Single-Wall Vent
Vent
Type B-1 Double-Wall Vent
HORIZONTAL POSITION (IN ALCOVE, ATTIC, AND
CRAWLSPACE)
Sides‡
Back
Single-Wall Vent
Top
Type B-1 Double-Wall Vent
Single-Wall Vent
Front†
(See Notes)
Type B-1 Double-Wall Vent
Single-Wall Vent
Vent
Type B-1 Double-Wall Vent
HORIZONTAL POSITION (IN CLOSET)
Sides‡ **
Back
Single-Wall Vent
Top
Type B-1 Double-Wall Vent
Single-Wall Vent
Front
(See Notes)
Type B-1 Double-Wall Vent
Single-Wall Vent
Vent
Type B-1 Double-Wall Vent
* For casing widths larger than 14-1/4 in., 0 clearance may be used.
† 18 in. front clearance required for alcove.
‡ Clearance shown is for the outlet end. The inlet end must maintain 6 in.
clearance from flue to combustible materials when using single-wall vent.
** Indicates supply or return sides when furnace is in the horizontal position.
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the
furnace can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the furnace for
combustion air and proper operation.
Follow all safety codes. In the United States, refer to the National
Fuel Gas Code (NFGC) NFPA No. 54-1992/ANSI Z223.1-1992.
In Canada, refer to the current edition of the National Standard of
Pg 1
58TMA
A PP R O VED
R
065 AND 085 105 AND 125
1*
0
0
0
0
0
1
1
6
6
3
3
6
6
1
1
1
1
0
0
1
1
1
1
6
6
3
3
6
6
1
1
1
1
3
3
2
2
2
2
6
6
3
3
6
6
1
1
6/94
Replaces: 58TMA-2SI

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Summary of Contents for Carrier 58TMA

  • Page 1: Table Of Contents

    Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-824 Printed in U.S.A. Form 58TMA-3SI Pg 1 6/94 Replaces: 58TMA-2SI Tab 6a 8a...
  • Page 2: Electrostatic Discharge (Esd) Precautions Procedure

    7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage. INTRODUCTION The model 58TMA Series 100 Furnaces are available in sizes 65,000 through 123,000 Btuh input capacities.
  • Page 3: Dimensional Drawing

    A88324 Fig. 1—Dimensional Drawing Table 2—Dimensions (In.) UNIT SIZE VENT CONN SHIP. WT 065-08 14-3/16 12-9/16 12-11/16 065-12 14-3/16 12-9/16 12-11/16 085-12 17-1/2 15-7/8 085-16 17-1/2 15-7/8 105-20 19-3/8 19-1/2 125-20 24-1/2 22-7/8 Step 1—Location clearance label. This furnace shall not be installed directly on carpeting, tile, or any combustible material other than wood GENERAL flooring.
  • Page 4: Unconfined Space

    Btuh of input for all the appliances (such as furnaces, clothes dryer, water heaters, etc.) in the space. For Example: Air for combustion must not be contaminated by halogen 58TMA FURNACE MINIMUM SQ FT compounds which include fluoride, chloride, bromide, and HIGH-FIRE INPUT WITH iodide.
  • Page 5: Supply-Air Plenum Installation (Downflow)

    (See Fig. 2.) The minimum dimension of air openings shall not be less than 3 in. For Example: HOLE IN COMBUSTION AIR FROM UNCONFINED SPACE FLOOR 58TMA Furnace Free Area per Opening High-Fire Input Btuh (Sq In.) 63,000 84,000 105,000 123,000 b.
  • Page 6: Horizontal Attic Installation

    Since the horizontal crawlspace installation is very similar to the attic, refer to Section IV. The installation of a sheet metal shield in front of the louvered control panel is covered in Section IV. For a crawlspace installation, this same sheet metal shield must be installed above the louvered control panel.
  • Page 7: Electrical Connections

    LINE CONTACT ONLY PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE TOP AND TWO SIDES OF THE FURNACE JACKET AND BUILDING JOISTS, STUDS, OR FRAMING. FLUE VENT ENTRY 6 ″ M 30-IN. MIN WORK AREA 24″ SHEET METAL 24″ SEDIMENT TRAP A82178 Fig.
  • Page 8: 24-V Wiring

    Table 4—Maximum Capacity of Pipe* NOMINAL INTERNAL LENGTH OF PIPE (FT) Do not connect aluminum wire between disconnect switch IRON PIPE DIAMETER and furnace. Use only copper wire. SIZE (IN.) (IN.) 0.622 Make all electrical connections in accordance with the current 0.824 edition of the National Electrical Code (NEC) ANSI/NFPA 1.049...
  • Page 9: Start-Up, Adjustment, And Safety Check

    Table 5—Electrical Data OPERATING VOLTS— MAX WIRE MAX FUSE OR UNIT VOLTAGE RANGE HERTZ— UNIT WIRE LENGTH HACR-TYPE SIZE PHASE AMPS GAGE FT‡ CKT BKR AMPS† Max* Min* 065-08 115—60—1 065-12 115—60—1 11.0 085-12 115—60—1 12.0 085-16 115—60—1 13.2 105-20 115—60—1 17.2 125-20...
  • Page 10: Sequence Of Operation

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING 2-STAGE THERMOSTAT FIELD-SUPPLIED WIRE TERMINALS FUSED DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- W/W1 VOLT Y/Y2 SINGLE 115-VOLT FIELD- JUNCTION PHASE SUPPLIED FUSED CONTROL 2-SPEED DISCONNECT...
  • Page 11 CONNECTION DIAGRAM TO 115VAC FIELD DISCONNECT SWITCH SCHEMATIC DIAGRAM NOTE #8 NOTE #1 (NATURAL GAS & PROPANE) FRS2 EQUIPMENT GROUND BHI/LOR LO-GAS- HEAT BLWM MED LO LGPS BHT /CLR MED HI HI-GAS- HEAT PARK BLWR FRS1 NOTE #4 HI-COOL (WHEN USED) ALS1 FUSED DISCONNECT SWITCH (WHEN REQ'D)
  • Page 12: Non-Adaptive Heating Mode

    d. Flame-proving—When the burner flame is proved at the circuits close for high-gas heat. The furnace control per- flame-proving sensor electrode FSE, the control CPU forms a self-check, verifies the low-heat and high-heat begins the blower on delay period and continues to hold the pressure switch contacts LPS and HPS are open, and starts gas valve GV open.
  • Page 13: Continuous Blower Mode

    (3.) When the thermostat is satisfied, the R to G-and-Y1 (2.) The EAC terminals EAC-1 and EAC-2 are energized or R to G-and-Y1-and-Y/Y2 circuits open. The out- with 115v when the blower motor BLWM is operating door unit stops, and the furnace blower continues on either cooling speed.
  • Page 14: Adjustments

    (10.) Proceed to item c. to adjust manifold pressure. (3.) Verify furnace model. Table 8 can only be used for model 58TMA Furnaces. c. Adjust gas manifold pressure. (4.) Check and verify orifice size in furnace. NEVER (1.) Move SW-2 to the ON position and jumper R-to- ASSUME THE ORIFICE SIZE.
  • Page 15: Set Temperature Rise

    Table 8—Model 58TMA Orifice Size and Manifold Pressure for Correct Input Rate (Tabulated Data Based on Altitude Up to 2000 ft and 21,000 Btuh High Heat/13,500 Btuh Low Heat Per Burner)* SPECIFIC GRAVITY OF NATURAL GAS HEAT 0.58 0.60 0.62 0.64...
  • Page 16 Table 9—Gas Rate (Cu Ft/Hr) SIZE OF TEST DIAL SIZE OF TEST DIAL SECONDS SECONDS FOR 1 FOR 1 REVOLUTION REVOLUTION cu ft cu ft cu ft cu ft cu ft cu ft 1800 1636 1500 1385 1286 1200 1125 1059 A89020 Fig.
  • Page 17: Set Thermostat Heat Anticipator

    a. Disconnect power to furnace and remove vent connector THERMOSTAT SUBBASE TERMINALS WITH from furnace flue collar. Be sure to allow time for vent THERMOSTAT REMOVED connector pipe to cool down before removing. HOOK-AROUND b. Restore power to furnace and set room thermostat above VOLT/AMMETER room temperature.
  • Page 18: Manufacturer Reserves The Right To Discontinue, Or Change At Any Time, Specifications Or Designs Without Notice And Without Incurring Obligations

    Copyright 1994 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58tma3si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-824 Printed in U.S.A.

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