Carrier 100 Series Installation, Start-Up, And Operating Instructions Manual

58TUA
2-Speed, 2-Stage
Induced-Combustion Gas Furnace
HEATING & COOLING
Installation, Start-up, and Operating Instructions
Sizes 040-140, Series 100
NOTE: Read the entire instruction manual before starting the
installation.
Index Page
SAFETY CONSIDERATIONS . 1
INTRODUCTION . 2
Clearances to Combustibles . 1
Dimensional Drawing .. 3
LOCATION . 2
General . 2
Respect to Cooling Equipment . 2
Hazardous Locations . 2
AIR FOR COMBUSTION AND VENTILATION ... 2-5
Unconfined Space . 3-4
Confined Space . 4-5
FILTER ARRANGEMENT . 5
LEVELING LEGS . 5
GAS PIPING . 5-7
ELECTRICAL CONNECTIONS . 7-8
115-v Wiring . 7
24-v Wiring . 7
Accessories . 7
VENTING . 7-10
High Temperature and Special Gas Vent . 9-10
START-UP, ADJUSTMENT AND
SAFETY CHECK . 10-18
General . 10
SEQUENCE OF OPERATION . 10-13
Heating Mode . 11-12
Cooling Mode . 12
Continuous Blower Mode . 12
Heat Pump Mode . 12-13
Start-Up Procedures . 13-15
ADJUSTMENTS . 15-18
Input rate . 15-17
Temperature Rise . 17
Thermostat Heat Anticipator . 17
CHECK SAFETY CONTROLS . 17-18
CHECK LIST . 18
SAFETY CONSIDERATIONS
Installation and servicing of heating equipment can be hazardous
due to gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, tags, and
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code NFPA No. 54-
1992/ANSI Z223.1-1992. In Canada, refer to the current edition of
the National Standard of Canada CAN/CGA- B149.1- and .2-M91
Natural Gas and Propane Gas Installation Codes. Wear safety
glasses and work gloves. Have fire extinguisher available during
start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol ^ .
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal word DANGER, WARNING, or CAU¬
TION. These words are used with the safety-alert symbol. DAN¬
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard that could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen¬
tial construction practices. We require these instructions as a
minimum for a safe installation.
Table 1-Minimum Clearances From
Combustible Materials (In.)
UNIT SIZE 040 AND 060 080 100 THRU 140
Single-Wall Vent 1
0
0
Type B-1 Double-Wall Vent 0
0 0
Sides
Special Gas Ventst
Diameter
o 3 4
Clearance
0 0 2*
Back
0
0 0
Plenum Top
1 1 1
Single-Wall Vent 6
6 6
Type B-1 Double-Wall Vent
1 1 1
Vent
Special Gas Ventst
Diameter
3 3 4
Clearance 5 5
9
Single-Wall Vent 6
6 6
Type B-1 Double-Wall Vent 3
3 3
Front
Special Gas Ventst
Diameter
3
3
4
Clearance 5 5 9
*May be 0 for furnaces 24 In. wide.
tUsted for Category Ilf appliances per UL1738 (high temperature plastic pipe
rated for 480"F).
NOTES:
1. Provide 30-in. front clearance for servicing. An open door In front of the
furnace can meet this requirement.
2. A minimum clearance of 3 In. must be provided in front of the furnace for
combustion air and proper operation.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 101 Catalog No. 565-896 Printed In U.S.A. Form 58TUA-1SI . Pg 1 8-93 Replaces: New