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StewMac JHS 808 Assembly Instructions Manual

Classic pedal kit

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StewMac
JHS 808
C L A S S I C
Assembly Instructions
The JHS808 is one of the great stompboxes from JHS, mak-
ers of high-end effects pedals. Whenever JHS adds a new
pedal to their line, they retire an existing design. This means
great JHS pedals like the JHS808 have become rare and
sought-after. You can't buy one, but you can build yourself
one—and it's fun!
Back in the late 1970s, Ibanez introduced the TS-808 Tube
Screamer, possibly the most famous overdrive pedal ever
made. Favored by many discriminating guitarists, including
Stevie Ray Vaughan, Eric Johnson, and Joe Bonamassa. Often
copied or modded, the Tube Screamer circuit has become
the platform for most modern overdrive pedals.
Using an original vintage TS-808 as a starting point, Josh
Scott modded the circuit to include a three-way gain toggle
that switches between the stock circuit, boost, and crunch
for added flexibility. The result is this JHS808.
©2017 Stewart-MacDonald
Sheet #i-2150 Updated 12/17
P E D A L
K I T
page 1 of 12

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Summary of Contents for StewMac JHS 808

  • Page 1 Sheet #i-2150 Updated 12/17 StewMac JHS 808 C L A S S I C P E D A L K I T Assembly Instructions The JHS808 is one of the great stompboxes from JHS, mak- ers of high-end effects pedals. Whenever JHS adds a new pedal to their line, they retire an existing design.
  • Page 2 Also helpful: Clear silicone adhesive Circuit card holder Magnifying glass or OptiVISOR StewMac Soldering Aids Power: This pedal requires a standard 9V DC center-negative power supply (not Make your solder joints on the reverse side. Insert the tip into included) and consumes less than 100mA.
  • Page 3 (Not pictured) (1) Metal case with 4 screws (1) C8 Capacitor (51 pF) (1) D1 Diode (P6KE22A) (3) D2, D3, D7 Rectifiers (2) Q1, Q2 Transistors (2n3904) stewmac.com ©2017 Stewart-MacDonald page 3 of 12 (2) D4, D5 Red LEDs (5mm)
  • Page 4 Their locations are marked with numbers on the board. Resistors are not polarized, so it doesn’t matter which lead goes in which eyelet. They can be installed in either direction. stewmac.com ©2017 Stewart-MacDonald page 4 of 12...
  • Page 5 On the circuit board, their location marks indicate a flat on one side. This matches the slight flat on one side of the LED diode. Install them so the flat on the board matches the flat on the LED. stewmac.com ©2017 Stewart-MacDonald page 5 of 12...
  • Page 6 C2, C12, C14 Capacitors (.1 µF) C9, C10 Capacitors (.22 µF) C6, C13 Capacitors (1 µF) OutJ C5 Capacitor (.027 µF) The remaining capacitors are not polarized. Solder these caps in place facing either direction. stewmac.com ©2017 Stewart-MacDonald page 6 of 12...
  • Page 7 Note that they have a flat side. On the circuit board, their location outlines also have a flat side. Install the transistors to match these outlines. *JFET: Junction Gate Field-Effect Transistor .22J63 47nJ .22J63 OutJ stewmac.com ©2017 Stewart-MacDonald page 7 of 12...
  • Page 8 Use the adhesive foam tape to insulate the back of the pot from the soldered leads of the other parts. Solder the pot in place, making sure it sits flat on the back of the board. stewmac.com ©2017 Stewart-MacDonald page 8 of 12...
  • Page 9 Now you can cut the switch portion of the board away from the main board. Small wire cutters make quick work of this, and a small saw also works. .22J63 47nJ .22J63 OutJ stewmac.com ©2017 Stewart-MacDonald page 9 of 12...
  • Page 10 Install their shafts through the top of the case, and thread flat washers onto them on the outside. Install the mounting nuts so they are good and snug, but take care not to overtighten. 47nJ .22J63 .22J63 OutJ stewmac.com ©2017 Stewart-MacDonald page 10 of 12...
  • Page 11 Place the flat washer on the switch shaft on the top of the case. As you tighten .22J63 47nJ the remaining nut on the switch, hold the switch circuit board inside the case .22J63 so that it doesn’t rotate. OutJ Solder the D8 LED and trim the leads. stewmac.com ©2017 Stewart-MacDonald page 11 of 12...
  • Page 12 Tone or less overdrive Adjusts the top end 3-way gain switch Three tone options: • Up: LED clipping • Middle: Open boost • Down: Silicon clipping Output Input Footswitch On/O LED Indicator On/O stewmac.com ©2017 Stewart-MacDonald page 12 of 12...

This manual is also suitable for:

Low drive