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USP Duramax Owner's Manual

Size 10’ x 8’
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A L L
P U R P O S E
P O L Y
S T O R A G E
Greenhouse
OWNER'S MANUAL /
Instructions for Assembly
Size 10' x 8'
Ver: 1.0
• Tall Walk in Shed
• Quick & Easy Assembly
• Ridge Reinforced Walls
• Wide Double Doors
• Available in Various Sizes
S H E D S
Requires two people and takes 2-3 hours for Installation.
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
Call us for any missing or damaged parts.
Do not return to the store.

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Summary of Contents for USP Duramax

  • Page 1 A L L P U R P O S E P O L Y S T O R A G E S H E D S Greenhouse OWNER’S MANUAL / Instructions for Assembly Size 10’ x 8’ Ver: 1.0 Customer Service Hotline (800) 483-4674 www.uspolymersinc.com...
  • Page 2 Duramax Storage Shed Limited Ten Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of ten years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered.

  • Page 3: Parts List

    PROFILES Parts List Note: Check all parts prior to installation. CODE DESCRIPTION ACCESSORIES FC1AP FOUNDATION ‘U’ CHANNEL CODE DESCRIPTION FC2AP FOUNDATION ‘U’ CHANNEL FCFP FRONT COLUMN FITTING FC3AP FOUNDATION ‘U’ CHANNEL CCFP CORNER COLUMN FITTNG BASE BAR TOP ANGLE BACK (BLAP , BRAP , BS1AP , BS2AP) (ABLAP , ABRAP) FC4AP...

  • Page 4: Exploded View

    Exploded View RC1P RC2P RC2P RFSAP RF1AP RC2P RP4AP RP3AP RFSAP RPWG RF2AP RP2AP RP1AP RP1AP RP2AG RFSAP RF2AP RP3AP RP4AP FRAP FSRAP SB3AP RF1AP RFSAP SB4AP RS4AP RS1AP RS2AP FLAP FSLAP FSLAP SB1AP SB1AP RS1AP RS2AP SB3AP FLAP FRAP SB2AP SB4AP RS4AP...

  • Page 5: Parts Needed

    A. Foundation & Base Frame Note: It is important that these instructions are followed step by step. Note Before Assembling Foundation make sure that the floor level should be perfect flat. Parts needed: (2) Foundation ‘U’ Channel (FC1AP) (2) Foundation ‘U’ Channel (FC2AP) (2) Foundation ‘U’...
  • Page 6 . Make a frame with the sub assemblies as shown below. FC4AP FC1AP Note Make sure while assembling the channel position should FC3AP FC2AP be same as shown. FC2AP FC3AP FC1AP FC4AP Channel Position . Fix the channel (FCCP) to all the four corners to make a perfect frame.
  • Page 7 . Assemble base bar side (BS1AP) and (BS2AP) together with four (S7) screws. See fig. 1 & 2. Make two sets BS2AP BS2AP BS1AP BS1AP Fig.1 Fig.2 . Place the base bar assembly on top of the foundation. Use (S1) screws to fix the assembly to foundation.
  • Page 8 . Using a carpenter square, line up the corners. Secure the base bar side assembly to the foundation with (S1) screws. See blowup. BS2AP BS1AP BS1AP BS2AP . Place the base bar (BBFP) on top of base bar side on both side. Secure the with (S7) screw. BS2AP BS1AP BBFP...
  • Page 9 . Place the entrance taper channel (ECAP) on top of the (BBFP). Secure with (S1) screws to the foundation. See fig. 1 & 2. BBFP ECAP ECAP BBFP BBFP Fig.1 Fig.2 After completing the assembly Note of the base bar fill the concrete or sand upto the foundation top suraface B.
  • Page 10 . Insert the column (COSP) & (COLP) in to corner column fitting and secure with (S1) screws from inside. Insert the column (COSP) at the top of base (BBFP) and column (COLP) at the top of (BS2AP) Make sure the direction of the Note column opening and arrow up as per blow up.
  • Page 11 . Fix the column support (CS) to the column with two (S1) screws. . Assemble the sliding channel (SLAP & SRAP) together with sliding channel joint (SJP). Secure with 8 screws (S7) SLAP SLAP SRAP SRAP . Insert the front column fitting at the top of front column (COSP) and secure with (S1) screws from inside.
  • Page 12 . Place the sliding channel assembly (SLAP & SRAP) on the top of front column fitting at the both ends. Secure with (S1) screws. SLAP SRAP FCFP . Insert 4 nos of top slider (TS) into the sliding channel as per the direction shown. SRAP .
  • Page 13 . Place the wall panel (WP2A) on the base bar (BBFP). Line up the holes with base bar. Secure with (S1) Screws. First fix the middle screws then WP2A go to the edges. WP2A BBFP BBFP . Insert the Ventilation Blocking Cover (VBCF) in between the sliding channel (SRAP) and the wall panel (WP2A).
  • Page 14 . Place the right Door column (DCRP) on top of the base bar (BBFP) and insert into the wall panel (WP2A). Line up the holes with wall panel and secure with (S1) screws. Make sure the door column SRAP Note bottom fitting to be inside the door column.
  • Page 15 . Fix the column fitting (CFP) to the front column (COSP) with (S1) screws from inside, fix the other end to the Door Column (DCRP) through the wall panel with (S1) screw from inside. CB1P DCRP COSP CB1P Fig.1 Fig.2 .
  • Page 16 . Place the wall panel (WP1A) on the base bar (BBFP). Line up the holes with base bar. Secure with (S1) screws. Note Make sure the overlapping position of panels is as WP1A shown in fig. 2. First fix the middle screws then go to the edges.
  • Page 17 . Place the left Door Column (DCLP) on top of WP1A the base bar (BBFP) and insert in to the wall panel SLAP (WP1A). Line up the holes with wall panel and secure with (S1) screws. Make sure the door column Note bottom fitting to be inside the door column.
  • Page 18 . Secure the wall panel (WP1A)to the centre band (CB1P) with (S7) screws from outside. . Place the Corner Column fitting (CCFP) on top of the base bar at the back side on both corners. Secure with (S1) screws. BACK CCFP CCFP Fig.2...
  • Page 19 . Fix the Column Support (CS) to the columns with two (S1) screws at both corners. COLP COLP Fig.1 Place the wall panel (WP3A) on the base bar FRONT side (BS2AP) at back left. Line up the hole with base bar and secure with (S1) screws with washers from out side.
  • Page 20 . Place the wall panel (WP3A) on the base bar (BS1AP). Line up the holes with base bar and secure with (S1) screws with washer from out side. First fix the middle screws then go to the edges. WP3A BS1AP Fig.1 BSBP .
  • Page 21 . Place the assembled top angle back in between the column and back wall panel top side. Then insert the Ventilation Blocking Cover (VBCF) in between the top angle and the wall panel. Line up the holes with panel and secure with (S1) screws from outside. ABLAP ABRAP VBCF...
  • Page 22 . Secure the wall panel to the top angle with (S1) screws. . Place the top angle side assembly on top of sliding channel (SRAP) and back top angle (ABRAP) secure with (S1) screws. See Details. AS2AP AS2AP SRAP AS1AP Fig.1 AS1AP ABRAP...
  • Page 23 . Assemble the Column fitting (CFP) with all columns (COLP) with (S1) screw. Note Make sure the direction of arrow (Fig. 1) and opening of the Column (Fig. 2) as Shown COLP Fig.1 Fig.2 . Fix one column fitting with columns to the base bar (BS1AP) with (S1) screws from inside.
  • Page 24 . Fix two column fitting with column to the base bar (BS2AP) with (S1) screws from inside. BS2AP . Place the Wall Panel (WP4A) on the base bar side (BS2AP). Line up the holes with base bar and top angle. 1.
  • Page 25 . Fix the Column fitting (CFP) to the Column with (S1) screw as shown. . Fix the Center band (CB2P) to the Column fitting (CFP) with (S1) screw. See the Fig 1. Fix the other end of the Center band to the Center band fitting (CBFP) with (S1) screw.
  • Page 26 . Fix the Column fitting (CFP) to the Column with (S1) screw as shown. . Fix the Center band (CB3P) to the Center band fitting (CBFP) with (S1) screw. See fig.1 Fix the other end to the Column fitting (CFP). CB3P Fig.1 CBFP...
  • Page 27 . Fix one Column fittings (CBF) with Columns to the other side of base bar (BS2AP) with (S1) screws from inside. BS2AP BS2AP . Place the Wall Panel (WP4A) on the base bar side (BS2AP) Line up the holes with base bar and top angle.
  • Page 28 . Place the Wall Panel (WP4A) on the base bar side (BS1AP) Line up the holes with base bar and top angle. 1. Secure the Panel at bottom with (S1) screws to the base bar from out side. 2. Secure the Panel at top with (S1) Screw through the top angle to the Column (COLP).
  • Page 29 . Fix the Center Band (CB3P) to the Column fitting with (S1) Screws. See Fig. 1 Fix the other end to the center band fitting (CBFP) with (S1) screw. See Fig. 2 CB3P Fig.1 CB3P Fig.2 CBFP . Fix the Center Band (CB4P) to the Center Band fitting with (S1) screws.
  • Page 30 Fix the Center Band (CB2P) to the Center Band fitting (CBFP) with (S1) screw . See fig. 1 Fix to other end to the Column fitting (CFP) See fig. 2 CB2P Fig.1 CBFP CB2P Fig.2 . Secure Panel to the Center Bands with (S1) screws with washer from out side.
  • Page 31 . Place the Wall Panel (WP4A) on the back base bar. Line up the holes with base bar. Secure the Panel at bottom with (S1) screws to the base bar from out side. First fix the middle screws then go to the edges. WP4A .
  • Page 32 . Place the Wall Panel (WP4A) on the base bar back. Line up the holes with base bar and top angle.Secure the Panel at bottom with (S1) screws to the base bar from out side. First fix the middle screws then go to the edges.
  • Page 33 . Place the Wall Panel (WP4A) on the base bar back. Line up the holes with base bar and top angle. Secure the Panel at bottom with (S1) screws to the base bar from out side. First fix the middle screws then go to the edges.
  • Page 34 . Fix the Column fittings (CFP) to the Column as shown. Fig.1 Fig.2 . Fix the Center Band (CB4P) with (S1) screws to the Center Band fitting and column fitting. CB4P CB4P CBFP . Secure the Panels to the Center bands with (S1) screws with washer from out side.
  • Page 35 . Place the sliding channel cover (SCAP) on sliding channel and secure with (S7) screws at both ends. SCAP . Place the another half of sliding channel cover (SCAP) on sliding channel and secure with (S7) screws at both ends. IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

  • Page 36: Parts Needed

    C. Roof Note All parts are clearly marked and care should be taken to use the correct one. Parts Needed: (2) Support bracket front right / back left (SB1AP) Roof flashing (RF2AP) (2) Support bracket front left / back right (SB2AP) Roof flashing (RFSAP)
  • Page 37 . Assemble the roof support bracket with Roof support assembly at both ends as shown. Use (S3) bolt & nut. Make 2 Sets RS1AP RS2AP SB1AP SB2AP Fig.1 Fig. 2 . Place the Roof support assembly on top of sliding channel and back top angle.
  • Page 38 . Assemble the roof Support (RS1AP) & (RS2AP) together with four (S3) bolt & nut. RS1AP RS2AP RS2AP RS1AP . Assemble the Support bracket with Roof support assembly as shown. Use (S3) bolt & nut. RS2AP RS1AP Fig.1 RS1AP RS2AP Fig.2 .
  • Page 39 . Place the Facia support right (FSRAP) on top of Roof support as shown. Secure with (S1) screws to support bracket and top angle side. FSRAP Fig.1 Fig.2 SB2AP FSRAP Fig.3 . Place the Facia support left (FSLAP) on the top of Roof support as shown.
  • Page 40 . Place the Roof Structure (RS4AP) on the top of Roof support and top angle side. Secure with (S1) screws to the top angle and Roof support as shown in Fig. 1,2,3 & 4. RS4AP RS4AP RS4AP Fig.1 Fig.2 RS4AP RS4AP Fig.4 Fig.3...
  • Page 41 . Place the Facia panel (FLAP) at left side and continue the same. FLAP . Place the Facia panel (FLAP) on back side left facia support and fix the Roof plugs with washer and drive in roof pins. FLAP . Place the Facia panel (FRAP) on back side right Facia support and fix the roof plugs with washer and drive in roof pins.
  • Page 42 . Place the Roof panel (RP4AP) on top of the Roof support and Facia support. Line up the holes and secure with (S1) screws with washer. RP4AP RP4AP . Place the Roof panel (RP3AP) on the Roof support. Secure with (S1) screws with washer. Make sure the overlapping Note position for roof panel is as...
  • Page 43 . Place the Height Adjustable Support (HAS) to the roof structure (RS2AP) and secure with (S1) screws. see fig. RS2AP . Place the Roof Panel Window (RPWG) on top of the Roof Panel (RP2AG). Fix the hinges through the roof panel to Hinges Support (HS) with (S1) screws see fig.
  • Page 44 . Place the Roof panel (RP1AP) on top of the Roof support and Facia support. Line up the holes and secure with (S1) screws with washer. RP1AP RP1AP RP2AG . Place the Roof panel (RP4AP) on the Roof support and secure with (S1) screws with washers RP4AP .
  • Page 45 . Place the Roof panel (RP3AP) by sliding under the Ridge cover (RC1P) to Roof support. Use (S1) screws with washer to secure. RP3AP RC1P RC1P RP3AP . Place the Ridge cover (RC2P) on top of Roof panel and fix with Roof plugs with washer and drive in Roof pins.
  • Page 46 . Place the ridge cover (RC2P) on top of Roof panel RC2P and fix with Roof plugs with washer and drive in roof pins. RC2P . Place the Roof panel (RP1AP) by sliding under the Ridge cover (RC2P) to Roof support. Use (S1) screw with washer to secure.
  • Page 47 . Insert the Ventilation Blocking Cover Side (VBCS1) VBCS2 & (VBCS2) in between the roof pannel and the top VBCS1 RP4AP angle side (ASBP). Line up the holes and secure (S1) VBCS1 screws with washer. RP3AP RP1AP VBCS1 RP2AP RP4AP RP1AP RP4AP VBCS2...
  • Page 48 . Place the Top corner (TC) on the Roof flashing joint and secure with (S3) bolt & nut. . Insert the Ridge end cap to the front & back top of the roof and secure with (S1) screws with washer. IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 49 D. Door Parts Needed: (1) Door panel (DL1AP) (1) Door panel (DL2AP) (1) Door panel (DR1AP) (1) Door panel (DR2AP) (2) Door panel strip top (DSTAP) (2) Door panel strip bottom (DSBAP) DMSAP DL1AP DR1AP DL2AP DR2AP DVSP DVSP DSTAP DSTAP DMSAP DSBAP...
  • Page 50 Right Door Assembly DR1AP . Assemble the door panel (DR1AP & DR2AP) and Door panel middle support (DMSAP) together with (S3) bolt and nut from inside. DR2AP DR1AP DR2AP DMSAP DMSAP . Place the Door panel vertical support (DVSP) to the Door panel (DR1AP) from inside.
  • Page 51 . Assemble the Door stopper vertical (DSP) to the Door panel (DR2AP) make sure the side edge of the panel to be inserted into the door stopper profile (DSP). Secure the stopper with Door panel with (S7) screw as shown in fig. DR2AP DR2AP DSTAP...
  • Page 52 . Assemble the Door panel strip bottom (DSBAP) with Door panel. Make sure the Door panel bottom edge to be inserted into the (DSBAP). See fig. 1 Secure the strip (DSBAP) with Door stopper (DSP) with (S7) screws. See fig. 2 Secure the Door panel with (DSTBP) use (S7) screws with washer from outside.
  • Page 53 . Fix the Door handle (DH) with Door panel from front side with bolt & nut. DL1AP Left Door Assembly DL2AP . Assemble the door panel (DL1AP & DL2AP) and Door panel middle support (DMSAP) together with (S3) bolt and nut from inside. DL1AP DL2AP DMSAP...
  • Page 54 . Place the door panel vertical support (DVSP) to the Door panel (DL1AP) from inside secure the panel to the (DVSP). Use (S7) screws with washer from out side DL1AP DL2AP DVSP DL1AP DL1AP DVSP . Assemble to Door stopper vertical (DSP) to the DL1AP Door panel (DL2AP).
  • Page 55 . Assemble the Door panel strip top (DSTAP) DSTAP with Door panel. Make sure the Door panel top edge to be inserted into the (DSTAP). Secure the Door panel strip top (DSTAP) with Door stopper (DSP) with (S7) screws. See fig. 1&2. Secure the Door panel with (DSTAP) use (S7) screws with washers from out side.
  • Page 56 . Assemble to bottom slider (BS) to the Door panel bottom side at both edge with (S3) bolt and nut with washers. . Fix the Door handle (DH) with Door panel from front side with bolt & nut. IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 57 . Slide the Door panel assembly into the base bar front (BBFP). Make sure the bottom slider (BS) should slide inside the base bar front. See fig. 1. Fix the Door panel top to the top slider (TS) with (S1) screws.
  • Page 58 . Cut the Edging Profile (EDP) to the required length and insert to the Sliding Channel joint (SJP) to prevent injury. See fig. . Cut the Edging Profile (EDP) to the required length and insert to the Facia Bracket Support (FBS) to prevent injury.