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INSTALLATION
MANUAL
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . .5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . .32
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .33
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
See the following page for a complete Table of Contents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to
alert installer that personal injury and/or equipment dam-
age may result if installation procedure is not handled
properly.
CAUTION:
READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SUNLINE 2000™ - BP 180
SUNLINE MAGNUM™ - BP 240
SINGLE PACKAGE HEAT PUMP
ASHRAE 90.1 Compliant
Model BP180
Model BP240
175237-YIM-C-1008
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Table of Contents
Related Manuals for Johnson Controls Unitary Products York SUNLINE 2000 BP 180
Summary of Contents for Johnson Controls Unitary Products York SUNLINE 2000 BP 180
- Page 1 INSTALLATION SUNLINE 2000™ - BP 180 MANUAL SUNLINE MAGNUM™ - BP 240 SINGLE PACKAGE HEAT PUMP CONTENTS ASHRAE 90.1 Compliant GENERAL ........4 SAFETY CONSIDERATIONS .
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Page 2: Table Of Contents
COOLING SEQUENCE OF OPERATION..28 OUTDOOR COIL ......40 Johnson Controls Unitary Products... - Page 3 21 UNIT CONTROL BOARD FLASH CODES ..38 22 HEAT DELAY ....... 39 Johnson Controls Unitary Products...
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Page 4: General
Cau- tions are given to prevent equipment damage. Warn- ings are given to alert installer that personal injury and/ or equipment damage may result if installation proce- dure is not handled properly. Johnson Controls Unitary Products... -
Page 5: Product Nomenclature
Y = Options 4 & 5 Z = Options 3, 4 & 5 Options 1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet Johnson Controls Unitary Products... -
Page 6: Installation
57 / 72 57 / 72 Evaporator Coil, Min. / Max. Dry Bulb Temperature (°F) of Air on 0 / 120 0 / 120 Condenser Coil, Min. / Max. Utilization range “A” in accordance with ARI Standard 110. Johnson Controls Unitary Products... -
Page 7: Location
Ductwork should be designed and sized according to are in place and that its weight is distributed the methods in Manual Q of the Air Conditioning Con- equally on all cables so it will lift evenly. tractors of America (ACCA). Johnson Controls Unitary Products... -
Page 8: Fixed Outdoor Air Intake Damper
MUST be trapped to provide proper drainage. See air access panel. Remove and discard the opening Figure 4. cover and the covering over the hood mounting holes Johnson Controls Unitary Products... -
Page 9: Compressors
Make sure that all screws and panel latches are replaced and properly positioned on the Two-inch or four-inch filters can be supplied with each unit to maintain an airtight seal. unit. Filters must always be installed ahead of the Johnson Controls Unitary Products... -
Page 10: Typical Field Wiring
230v GROUND SUPPLIED DISCONNEC 415v power supply respectively. Change tap on transformer for 208-3-60 or HREE 380-3-50 operation. PHASE POWER See unit wiring diagram. SUPPLY FIGURE 5 - TYPICAL FIELD WIRING Johnson Controls Unitary Products... -
Page 11: Thermostat
Figures 11 and 12 and Utilities Entry Data Table 12 for 7, 8 and 9 for electrical data. installation location. If any of the wire supplied with the unit must be replaced, replacement wire must be of the Johnson Controls Unitary Products... -
Page 12: Optional Economizer/Motorized Damper
IAQ Max damper position setting. When the signal exceeds it's setpoint (Demand Control Ventilation With thermostat set to indoor fan on position, or Setpoint) setting and there is a call for free cooling, the terminals "R" to "G" energized, turn the Minimum Johnson Controls Unitary Products... -
Page 13: Optional Bas-Ready Economizer Power Exhaust Damper Set Point Adjustment
70 (21) (27) 67 (19) 63 (17) (24) (21) (18) (16) (13) (10) (24) (27) (41) (43) (10) (13) (16) (18) (21) (29) (32) (35) (38) APPROXIMATE DRY BULB TEMPERATURE - FIGURE 6 - ENTHALPY SETPOINT ADJUSTMENT Johnson Controls Unitary Products... -
Page 14: Honeywell Economizer Control W7212
Indoor Air Quality Min. Adjustment Screw Free Cool Free Cooling LED Economizer Enthalpy Set Point Adjustment Screw FIGURE 7 - HONEYWELL ECONOMIZER CONTROL W7212 FRONT FRONT FIGURE 8 - FOUR AND SIX POINT LOADS - 15 TON Johnson Controls Unitary Products... -
Page 15: Four And Six Point Loads - 20 Ton
APPROXIMATE CENTER OF OUTDOOR COIL BACK GRAVITY END OF UNIT 92" 60" (15 TON) 47-½" (20 TON) 125-¼" (15 TON) 136-¼" (20 TON) 45" (15 TON) FRONT 46" (20 TON) FIGURE 10 - CENTER OF GRAVITY Johnson Controls Unitary Products... -
Page 16: Physical Data - Basic Unit
Economizer with Power Exhaust Motorized Damper Options 18 KW 36 KW Electric Heater 54 KW 72 KW Roof Curb Accessories Barometric Damper Wood Skid TABLE 7: VOLTAGE LIMITATIONS VOLTAGE POWER SUPPLY MIN. MAX. 208/230-3-60 460-3-60 575-3-60 Johnson Controls Unitary Products... -
Page 17: Electrical Data -Without Powered Convenience Outlet
Note 2: Only 18kW of the 36 or 54kW, or only 36kW of the 72kW electric heat can be simultaneously energized with the mechanical heating. The full heater kW operates only if both compressors are locked out. Johnson Controls Unitary Products... -
Page 18: Electrical Data -With Powered Convenience Outlet
Note 2: Only 18kW of the 36 or 54kW, or only 36kW of the 72kW electric heat can be simultaneously energized with the mechanical heating. The full heater kW operates only if both compressors are locked out. TABLE 10: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE KW CAP. MULTIPLIER 1.00 0.92 0.92 0.92 Johnson Controls Unitary Products... -
Page 19: Unit Dimensions - 15 Ton
12-1/2 For curb mounted units, refer to the curb hanger ENTRY dimensions of the curb for proper size of the supply and return air duct connections. 9-1/4 9-3/4 FIGURE 12 - UNIT DIMENSIONS - 20 TON Johnson Controls Unitary Products... - Page 20 Connect ductwork to the flanges on those panels. openings are closed with sheet metal covers except when the unit includes a power exhaust option. The covering consists of a heavy black paper composition. Replace the side supply and return air compartment panels. Johnson Controls Unitary Products...
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Page 21: Cfm, Static Pressure, And Power - Altitude And Temperature Corrections
This value must be corrected for elevation. Example 2: A system, located at 5,000 feet of elevation, is to BHP at 5,000 ft = 3.2 x .832 = 2.66 deliver 6,000 CFM at a static pressure of 1.5". Use the unit Johnson Controls Unitary Products... - Page 22 175237-YIM-C-1008 ltitude/Temperature Conversion Factor SEA LEVEL TEMPER TURE (°F) FIGURE 15 - ALTITUDE/TEMPERATURE CONVERSION FACTOR Johnson Controls Unitary Products...
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Page 23: Blower Performance 15 Ton Supply Air Bottom Duct Connections
ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total static pressure of the blower. * Do NOT close the pulley below 1 turn open. ** Factory setting. Johnson Controls Unitary Products... -
Page 24: Blower Performance 20 Ton Supply Air Bottom Duct Connections
ESP = External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total static pressure of the blower. * Do NOT close the pulley below 1 turn open. ** Factory setting. Johnson Controls Unitary Products... -
Page 25: Factor
All motors have a nominal speed of 1800 RPM, a 1.15 service factor and a solid base. They can operate to the limit of their service factor because they are located in the moving air, upstream of any heating device. Do NOT close this pulley below 1 turn open. Johnson Controls Unitary Products... -
Page 26: Phasing
Re-checking set screws after 10- 12 hrs. run time is recommended. High speed drive accessories (containing a smaller FIGURE 16 - BELT ADJUSTMENT blower pulley and a shorter belt) are available for appli- Johnson Controls Unitary Products... -
Page 27: Air Balance
Since the SUPPLY AIR 0.65 180 MBH 0.55 0.45 0.35 0.25 NOMINAL CFM (THOUSANDS) SUPPLY AIR FIGURE 17 - PRESSURE DROP ACROSS A DRY INDOOR COIL VS SUPPLY AIR CFM - 15 TON Johnson Controls Unitary Products... -
Page 28: Operation
(The 15 ton compressor #2 and condenser of a call for cooling. Heating always takes priority. fan motor #2 are energized, 20 ton compressor #2 and condenser fan motors #3 and #4 are energized, pro- vided they have not been locked-out.) Johnson Controls Unitary Products... -
Page 29: Economizer With Single Enthalpy
For the following 30 seconds, the UCB will monitor the tion, the economizer damper goes to the minimum low-pressure switch to ensure it closes. If the low-pres- position. sure switch fails to close after the 30-second monitor- ing phase, the UCB will de-energize the associated Johnson Controls Unitary Products... -
Page 30: Freezestat
WITH ELECTRIC HEAT end of the ASCD and the freezestat has closed, the When the thermostat calls for the first stage of heating, unit will resume operation. the low voltage control circuit is completed between “R” Johnson Controls Unitary Products... -
Page 31: Without Electric Heat
Therefore the field stantly monitored while there is a demand for heat. If should never experience a DC lockout mode unless the UCB does not see 24vac at terminal MV after six that jumper is removed or broken. Johnson Controls Unitary Products... -
Page 32: Heating Operation Errors
If blower rotation is in the wrong direction. Refer to Phasing Section in general informa- tion section. • Check blower drive belt tension. 15, 20 6. Check the unit supply air (CFM). See "CHECKING SUPPLY AIR CFM" on Page 26. Johnson Controls Unitary Products... -
Page 33: Operating Instructions
8. If 24 volts is not present at the “FAN” terminal, the unit prior to any of the following maintenance check for 24 volts from the room thermostat. If 24 procedures so as to prevent personal injury. Johnson Controls Unitary Products... - Page 34 5. Failing the above, if voltage is supplied at M1, M1 incorrect wiring. If 24 volts is not present at the Y1 is pulled in, and the compressor still does not oper- “OUT” terminal, the UCB must be replaced. ate, replace the compressor. Johnson Controls Unitary Products...
- Page 35 #2 is not (the room thermostat fan switch is in and FS2 terminals of the UCB. If a switch has the “AUTO” position). opened, there should be a voltage potential between the UCB terminals, e.g. if LPS2 has Johnson Controls Unitary Products...
- Page 36 #2 will be held off for the ASCD, and #1 when compressor #1 is unavailable for cooling compressor #1 may be held off for a portion of the calls. Check the UCB for alarms indicating that com- ASCD. See the next step. Johnson Controls Unitary Products...
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Page 37: Unit Flash Codes
UCB TEST/ RESET button once. enabled by default. They can be checked by local distributors. Flash codes that do and do not represent alarms are listed in Table 21. For units with factory installed economizers, the Johnson Controls Unitary Products... -
Page 38: Unit Control Board
EEPROM Storage Failure No Power or Control Failure Non-alarm condition. Check Alarm History Reset All ASCDs for One Cycle Non Alarm Condition Green LED Flashing Current Alarm Flashed Red LED FIGURE 19 - UNIT CONTROL BOARD Johnson Controls Unitary Products... -
Page 39: Unit Control Board Option Setup
Option Setup mode. When optional. saving, the control board only saves the parameters for the currently displayed mode (Option Byte or Heat Delay). Damage can occur if the bearings are overlu- bricated. Use grease sparingly. Johnson Controls Unitary Products... -
Page 40: Blower Shaft Bearing
Subject to change without notice. Printed in U.S.A. 175237-YIM-C-1008 Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 175237-YIM-B-0707 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...
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