Johnson Controls Unitary Products PHE6 SERIES Installation Manual

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INSTALLATION MANUAL

SINGLE PACKAGE
HEAT PUMP / ELECTRIC HEAT
MODELS: PHE6 SERIES
2 THRU 5 TONS - 208/230V - 1 PHASE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL NUMBER NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AIRFLOW PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bottom Duct Dimensions (inches) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear Duct Dimensions (inches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Field Control Wiring Diagram For Heat Pump Models . . . . . . 6
Typical Field Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Data for 208-1-60 Multi Source Power . . . . . . . . . . . . . . . . 8
Electrical Data for 230-1-60 Multi Source Power . . . . . . . . . . . . . . . . 9
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Airflow Performance - Side Duct Application . . . . . . . . . . . . . . . . . . 13
Electric Heat Multipliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION I: GENERAL INFORMATION
PHE units are factory assembled heat pumps designed for outdoor
installation on a roof top or a slab. Field-installed optional electric heater
accessories are available to provide supplemental electric heat com-
bined with electric cooling and heating.
The units are completely assembled on rigid, removable base rails. All
piping, refrigerant charge, and electrical wiring is factory installed and
tested. The units require only electric power condensate drain and duct
connections at the point of installation.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
Johnson Controls Unitary Products
LIST OF SECTIONS
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TYPICAL WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
LIST OF FIGURES
Single Point Wiring Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Demand Defrost Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Blower Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Measuring External Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connection Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ladder Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
R-410A Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LIST OF TABLES
Recommended Blower Speed for Electric Heat . . . . . . . . . . . . . . . . 15
Electric Heat Blower Off Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Indoor Blower Control Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Delay Profile Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Demand Defrost Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Test Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Demand Defrost Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Thermostat Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Failure to carefully read and
follow all instructions in this manual can result in furnace mal-
function, death, personal injury and/or property damage. Only a
qualified contractor, installer or service agency should install this
product.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
WARNING
!
CAUTION
!
5239086-UIM-G-0417

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Summary of Contents for Johnson Controls Unitary Products PHE6 SERIES

  • Page 1: Table Of Contents

    INSTALLATION MANUAL SINGLE PACKAGE HEAT PUMP / ELECTRIC HEAT MODELS: PHE6 SERIES 2 THRU 5 TONS – 208/230V - 1 PHASE LIST OF SECTIONS GENERAL INFORMATION ....... . 1 OPERATION .
  • Page 2: Installation

    Air Conditioning Contractors of America (manual J). 2. Local plumbing and waste water codes and other applicable local codes. Table 1: Unit Limitations Unit Limitations Model Unit Voltage Applied Voltage Outdoor DB Temp Max (°F) 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 Johnson Controls Unitary Products...
  • Page 3 Do not permit overhanging structures or shrubs to obstruct outdoor air discharge outlet. All units require certain clearances for proper operation and service. Refer to Table 4 for the clearances required for construction, servicing and proper unit operation. Johnson Controls Unitary Products...
  • Page 4: Unit Dimensions

    45-3/4 COIL GUARD HIGH VOLTAGE CONNECTION 7/8” HIGH VOLTAGE CONNECTION 1-3/32” HEAT SECTION COMPRESSOR ACCESS PANEL ACCESS PANEL CONDENSATE DRAIN BLOWER LOW VOLTAGE CONNECTION ACCESS CONTROL / HEAT PANEL ACCESS PANEL A0379-001 FIGURE 3: Unit Dimensions Johnson Controls Unitary Products...
  • Page 5 Single phase units are shipped without a filter or filter racks. It is the 24, 30 responsibility of the installer to secure a filter in the return air ductwork 36, 42, 48, 60 13.6 or install a Filter/Frame Kit. FIGURE 5: Rear Duct Dimensions (inches) Johnson Controls Unitary Products...
  • Page 6 For units installed with 6HK heat kits of 13Kw and larger, a 4H/2C heat REFER TO ELECTRICAL SUPPLY pump thermostat should be used. Do not use power stealing thermo- DATA TABLES TO SIZE stats. THE DISCONNECT A0293-001 FIGURE 7: Typical Field Power Wiring Diagram Johnson Controls Unitary Products...
  • Page 7: Electrical Data - 208/230-1-60 - Single Source Power

    17.6 69.2 76.5 128.9 138.0 NOTES: 1. MCA = Minimum Circuit Ampacity. 2. Maximum Over Current Protection per standard UL 1995. 3. Fuse or HACR circuit breaker is field installed. 4. Single Point Connection Kit Required. Johnson Controls Unitary Products...
  • Page 8: Electrical Data For 208-1-60 Multi Source Power

    PHE6B4821.20 104.0 33.0 6HK16501806 13.0 62.5 33.6 52.1 26.0 6HK16502006 14.4 69.2 33.6 43.3 43.3 6HK26501306 45.2 33.6 56.5 6HK26501506 10.8 51.9 33.6 64.9 6HK26501806 13.0 62.5 33.6 78.1 6HK26502006 14.4 69.2 33.6 86.5 Continued on next page. Johnson Controls Unitary Products...
  • Page 9: Electrical Data For 230-1-60 Multi Source Power

    6HK(0,1)6501006 38.3 22.9 47.8 6HK16501306 11.5 50.0 22.9 41.7 20.8 6HK16501506 13.2 57.4 22.9 47.8 23.9 6HK26501306 11.5 50.0 22.9 62.5 6HK26501506 13.2 57.4 22.9 71.7 Continued on next page. See Notes at end of Table. Johnson Controls Unitary Products...
  • Page 10 22.0 95.7 42.3 47.8 47.8 23.9 6HK26502506 22.0 95.7 42.3 119.6 NOTES: 1. MCA = Minimum Circuit Ampacity. 2. Maximum Over Current Protection per standard UL 1995. 3. Fuse or HACR circuit breaker is field installed. Johnson Controls Unitary Products...
  • Page 11 5239086-UIM-G-0417 FIGURE 8: Single Point Wiring Kits Johnson Controls Unitary Products...
  • Page 12: Physical Data

    Field-supplied external filters must be sized so as not to exceed 300 fpm air velocity through disposable Quantity - Size filters. For internal filter use, a filter rack kit is available. Consult the instructions supplied with that kit for replacement filter sizes. Filter sizes: A=20x20, B=20x30. Johnson Controls Unitary Products...
  • Page 13: Airflow Performance

    Low Cool/Heat 1033 1002 Electric Heat 1141 1116 1079 1038 1054 1024 High Cool/Heat 1023 PHE6A30 Low Cool/Heat 1108 1082 1045 1003 1002 Electric Heat Reference Table 9 NOTES at end of Table on next page. Johnson Controls Unitary Products...
  • Page 14 5. Minimal variations in airflow performance data results from using downflow duct applications. Data above may be used in those cases. 6. Heating applications tested at 0.50" w.c. esp, and cooling applications tested at 0.30" w.c.esp per standards. Johnson Controls Unitary Products...
  • Page 15 Table 12: Electric Heat Blower Off Delay Model ID Blower Off Delay In Seconds PHE6A24 PHE6A30 PHE6B36 PHE6B42 PHE6B48 PHE6B60 Johnson Controls Unitary Products...
  • Page 16: Operation

    The above pressure switch is specifically designed to operate with R- Filter pressure drop based on standard filter media tested at velocities not 410A systems. R-22 pressure switches must not be used as replace- to exceed 300 ft/min. ments for the R-410A pressure switches. Johnson Controls Unitary Products...
  • Page 17: Indoor Blower Control Fault Codes

    50° F. All defrost timing occurs only while the com- Post-Run* pressor is on. Off Delay* Bypass Bypass *The Post-Run and Off Delay levels are derived from the level of the previous state, not the fan speed corresponding to the thermostat call. Johnson Controls Unitary Products...
  • Page 18 For trouble shooting purposes, the defrost cycle can be manually initi- ated by shorting the “TEST” pins together for 5 seconds while “Y” is energized. After removing the short, defrost will terminate normally during the “TEST” mode. FIGURE 9: Demand Defrost Control FIGURE 10: Blower Control Johnson Controls Unitary Products...
  • Page 19: Test Pins

    6. Measure the total system duct static and set the blower motor cool- ing speed appropriately per airflow performance tables. 7. Make sure all units panels are in place and secured, and that an air filter is installed. Johnson Controls Unitary Products...
  • Page 20: Maintenance

    Cleaning should be as often as necessary to keep the coil clean. If water is used to clean the coil, be sure that the power to the unit is shut off prior to cleaning. Johnson Controls Unitary Products...
  • Page 21: Demand Defrost Control

    SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND/OR CIRCUIT BREAKER SIZE AND MINIMUM CIRCUIT AMPACITY. 8 RED Model ID plug not inserted 9 RED Internal fault self corrected, attempting normal operation 5245103-UWD-A-0616 FIGURE 12: Connection Wiring Diagram Johnson Controls Unitary Products...
  • Page 22: Ladder Wiring Diagram

    WIRING AS SUPPLIED WITH UNIT MUST BE REMOVED, IT BREAKER SIZE AND MINIMUM CIRCUIT AMPACITY. MUST BE REPLACED WITH TYPE 105 C 600 VOLT WIRE OR EQUIVALENT AND CLEARLY RENUMBERED FOR IDENTIFICATION. 5245103-UWD-A-0616 VERIFY PROPER OPERATION AFTER SERVICING. FIGURE 13: Ladder Wiring Diagram Johnson Controls Unitary Products...
  • Page 23: R-410A Quick Reference Guide

    Never open system to atmosphere when under a vacuum. If system must be opened for service, evacuate system then break the vacuum with dry nitrogen and replace all filter driers. FIGURE 14: R-410A Quick Reference Guide Johnson Controls Unitary Products...
  • Page 24 5239086-UIM-G-0417 NOTES Johnson Controls Unitary Products...
  • Page 25: General Information

    Outside air dry bulb temperature Return static (inches of water column) Return air dry bulb temperature Return air wet bulb temperature Total external static pressure Temperature drop Supply air wet bulb temperature Page 1 of 2 (7/7/16) Johnson Controls Unitary Products...
  • Page 26 Refrigerant Charge and Metering Device R-410A R-22 Suction line temperature Discharge pressure Data plate - lbs / Oz Fixed Orifice Suction pressure Liquid line temperature Discharge line temperature TXV# / Orifice size Superheat Subcooling Electric Heat (Supplemental and Emergency Heat) Electric heat kit - Model number Serial number Rated KW...

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