EWS ES 2070 SV Instruction Manual

EWS ES 2070 SV Instruction Manual

Electronic controller for water softening units
Table of Contents

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ES 2070 SV
Electronic controller for water softening units
Instruction Manual
Software version 1.01

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Summary of Contents for EWS ES 2070 SV

  • Page 1 ES 2070 SV Electronic controller for water softening units Instruction Manual Software version 1.01...
  • Page 2: Table Of Contents

    CONTENTS System Description......................Illustration…………......................Status and Regeneration ..................…. Messages......................LED - display....................... LED - control lamps..................... LCD - display....................... Service status................... Regeneration status.................. Changing and indication of program values............……..Hardness of the water supply................Current Time....................... Information DISPLAYS..................Software version..................Flush period.
  • Page 3 Special functions.......................…. 17 Duty changeover without regeneration..............17 Regeneration of the standby unit................. 17 Regeneration stop....................17 Fast program facility.................... 18 Flush ON/OFF..................... 18 Regeneration without counter reset..............18 Setting and changing of initial values................19 Installation ..................……..20 Pre service regeneration................20 Prohibited regeneration period..............
  • Page 4: System Description

    System Description System Description The ES 2070 SV controller is designed for the monitoring and control of simplex (single exchange column), duplex (twin exchange columns) water softener installations. Whilst a simplex installation can not provide softened water to service when the exchange column is in regeneration, a duplex installation is capable of providing treated water from one columns whilst the other is being regenerated.
  • Page 5: Illustration

    ES2070 SV Illustration Illustration Wall-mounted type ES2070 SV STOP MT 4A Enter Service unit 2 Alarm Real Time Clock 16 Next program step Service unit 1 Main fuse Reser 17 Previous program step Regeneration unit 1 Main switch Information 18 Number input Regeneration unit 2 Regeneration start Programming...
  • Page 6: Status And Regeneration

    ES2070 SV Status and regeneration messages Status and Regeneration messages LED - display m³ Whilst a unit is in service the LED - display indicates the remaining volume of water which can be softened before the next regeneration will be required. When operating without a water meter, i.e.
  • Page 7: Regeneration Status

    ES2070 SV Status and regeneration messages However some operating regimes will produce alternative messages :- Service unit 1 Mo 17:00 If the control has been set to initiate a regeneration after a fixed time interval the second line of the display will show the number of hours remaining until regeneration will take place and the current time.
  • Page 8: Changing And Indication Of Program Values

    ES2070 SV Changing and indication of program values Changing and indication of program values. The most important program values can be recalled and, changed if required, by pressing a key. Hardness of the water supply. Press the "Hardness" key, indicated by the symbol , to display the supply water hardness.
  • Page 9: Current Time

    ES2070 SV Changing and indication of program values Current Time. Press the "Time" key indicated by the symbol , to display the current time. Current Time Mo 16:48 Should it be necessary to change the programmed value; the arrow key "8" may be used to move the flashing cursor to the digit to be changed, and the Number key "#"...
  • Page 10: Additional Programs

    ES2070 SV Changing and indication of program values IntRg 72 if the control has been set to initiate regeneration after a programmed time interval (section 4 of the programming instructions), this part of the display shows programmed time interval in hours. Otherwise the display will read : IntRg -.
  • Page 11: Unit Capacity

    ES2070 SV Changing and indication of program values Unit capacity. Unit capacity 150 m3 The calculated capacity between regeneration’s is displayed. Treated water produced. Treated water 45367 m3 The total volume of water which has been treated by the plant. Warning: This counter can be reset to zero by a service engineer, consult service logs for details of the value prior to reset.
  • Page 12: Outputs

    ES2070 SV Changing and indication of program values Outputs. 123456789ABCDEF -----|--------| Indicates the current status of each output, " l " below an output number indicates an active output," - " an inactive one. Service - Telephone number. Service 123 124711 To change the telephone number.
  • Page 13: Alarms / Warnings

    ES2070 SV Alarms / warnings Alarms / warnings. When the equipment is operating, various messages may appear in the display, this facility can be used to drive relay outputs or to give alarms or warnings. The relay positions are indicated by red control lamps bearing symbols for "Attention"...
  • Page 14: Electrical Supply Failure

    ES2070 SV Alarms / warnings Electrical supply failure. Signal Power supply If there is a failure of the power supply no status information will be lost. The control panel "remembers" the condition it was in when the supply is interrupted. IMPORTANT! If the plant is in a regeneration cycle when the power supply fails it is possible for the unit to become partially exhausted, by the passage of water to drain, if the water supply is maintained during the power failure.
  • Page 15: Await Regeneration

    ES2070 SV Alarms / warnings Wait regeneration. Signal Wait This message appears during the regeneration cycle only if there is a "Wait" contact, for example a water pressure switch intended to prevent regeneration when there is insufficient water pressure, connected. Press the "UNLOCK"...
  • Page 16: Minimum Inter Regeneration Time Limit

    ES2070 SV Alarms / warnings Minimum inter regeneration time limit. Minimum regene- ration period This message will only appear if a minimum interval between regeneration’s has been programmed (section 5 of the programming instructions). Possible causes when the plant is controlled by a water meter: Wrongly programmed capacity.
  • Page 17: Manual Regeneration Initiation

    ES2070 SV Manual regeneration initiation Manual regeneration initiation. A regeneration may be manually initiated at any time. Press the "REGENERATION INITIATION" key , after 5 seconds regeneration of the on line unit is initiated. indicated by the symbol With duplex installations operating in standby mode the stand by unit is brought into service.
  • Page 18: Remote Control

    ES2070 SV Remote control Remote control. The following functions may be remotely controlled by switch contacts connected to the terminal strip of the controller :- "Watermeter1" and "Watermeter2" inputs (WM1,WM2) "Contact head"/"reed" water meters give a pulse each time a fixed volume of water has registered e.g. of every 100 litres.
  • Page 19: Wait " Signal Input

    ES2070 SV Remote control "Wait " input (WA). The input signal can be used to hold off or stop a regeneration cycle. The input is active only during a regeneration cycle. With duplex installations, when the signal is active, regeneration of an exhausted unit can not be initiated but, if the plant is operated in standby mode, the stand by unit will be brought on line.
  • Page 20: Special Functions

    ES2070 SV Special functions Special functions. These functions should only be used by a trained specialist, ill considered use of these functions will cause operating problems. Duty changeover without regeneration. Press the "UNLOCK" key and the "INFORMATION" key simultaneously. On a duplex plant duty changeover takes place after 2 seconds delay.
  • Page 21: Fast Program Facility

    ES2070 SV Special functions Fast program facility. Press the "REGENERATION INITIATION" key and the "INFORMATION" key simultaneously, after 2 seconds delay the internal timer switches from minutes to seconds for the remainder of the current program step, at the end of the current step the timer returns to normal, the next regeneration step proceeds normally.
  • Page 22: Setting And Changing Of Initial Values

    ES2070 SV Setting and changing of initial values Setting and changing of initial values. During the commissioning of a water softener the basic parameters for the installation must be programmed into the controller. These values can be modified later but they will not be corrupted or lost by an electrical supply failure.
  • Page 23: Installation

    ES2070 SV Setting and changing of initial values 1. Installation Step nr: Filter: 1| 2- Select the number of the connected filter column(s). Step nr: Number in serv 1 On duplex installations program how many columns should be in service position. (Only to program if two filters are selected in step 1.1) Step nr: Main valve onY/N...
  • Page 24: Prohibited Regeneration Period

    ES2070 SV Setting and changing of initial values 3. Prohibited regeneration period. Step nr: Delayed B A N A regeneration may be started at any time of the day but, for operational reasons, there may be times when regeneration would be undesirable e.g. the water pressure may be too low or demand may be high.
  • Page 25: Start On Real Time Clock

    ES2070 SV Setting and changing of initial values 3. Starting on real time clock Step no.: Time start A regeneration can be started depending of the real time clock. There is the possibility for programming three starting times at one day If this step is programmed at No then you will go to step 4.1.
  • Page 26: Time Controlled Regeneration

    ES2070 SV Setting and changing of initial values 4. Time controlled regeneration Step nr: Interim startY/N Regeneration can be initiated at fixed time intervals. This operating mode is selected if a water meter is not desired either because the water usage is regular and predictable or for operational reasons. Sometimes this mode of operation is selected where there is a danger of micro organism formation within the unit due to a prolonged standby period.
  • Page 27: Minimum Time Between Regeneration's

    ES2070 SV Setting and changing of initial values 5. Minimum time between regeneration’s. Step nr: Min.reg.time Based on the capacity of the installation, the incoming water hardness and flow rate, the minimum time between two regeneration cycles can be calculated. With installations utilising brine tanks it may be necessary to allow time for full strength brine to be produced, the actual time will depend upon the type of brine system used but could exceed 4 hours.
  • Page 28: Water Meter

    ES2070 SV Setting and changing of initial values 6. Water meter Step nr: Watermeter Using a contact head/reed water meter, the volume of treated water produced is measured and, when the pre-programmed quantity of water has been supplied, regeneration is initiated. The LED display usually shows the capacity remaining i.e.
  • Page 29: Incoming Water Supply Hardness

    ES2070 SV Setting and changing of initial values 7. Incoming water supply hardness. Any of the following units of measurement of water hardness can be used when operating the controller: °D = German water hardness mg/l = parts per million CaCO °F = French water hardness gpg = Grains per gallon °E = English water hardness...
  • Page 30: Exchange Capacity

    ES2070 SV Setting and changing of initial values 8. Exchange capacity. Step nr: Capacity 1800 The unit of exchange capacity is dependant on the unit chosen in step 7. It gives the amount of softened water in m as indicated in the chosen unit of hardness. The amount of water which can be softened by each unit is automatically calculated as follows: Exchange capacity [mg CaCO ] x 1000...
  • Page 31: Pre Regeneration Signalling

    ES2070 SV Setting and changing of initial values 9. Pre regeneration signalling Step nr: Pre contact It is sometimes necessary to give a warning or to signal to another unit before the duty water softener is exhausted. Step nr: Capacity [%] 80 A limit value of anything between 1% and 99% of the operating capacity may be selected.
  • Page 32: Electrical Control

    ES2070 SV Setting and changing of initial values 11. Electrical control. Step nr: 11.1 1-2-3-4-5-6- Select which of the free programmable outputs (OUT1 – OUT6) are reserved for a valve function. If an output is programmed for a valve, the corresponding programming for this output in step 14 will not be available.
  • Page 33: Regeneration Times

    ES2070 SV Setting and changing of initial values 13. Regeneration times. The duration of each stage of regeneration must be programmed. The number of stages was selected in programming section 10.1. No times need to be programmed for the "SERVICE" condition.
  • Page 34: Programmable Outputs

    ES2070 SV Setting and changing of initial values 14.Programmable outputs If an output (step 10.1) is programmed for a valve, the corresponding programming for this output in step 14 will not be available. There are six programmable potential free outputs for the following output functions : AD1 = Additional program 1 RE = Regeneration output AD2 = Additional program 2...
  • Page 35: Additional Program 1

    ES2070 SV Setting and changing of initial values 15. Additional program 1 Step nr: 15.1 Start phase: It is possible to use the additional program before the start of the actual regeneration, that means before the regeneration valve is initiated. In this case program Start phase: 0 This function can also be used to flush out the stand by unit of a duplex plant prior to bringing it into...
  • Page 36: Additional Program 2

    ES2070 SV Setting and changing of initial values Step nr: 15.3 Switch SV If the additional program is active before the actual regeneration (“pre regeneration” and “flushing before service” are not programmed) then a decision has to be made : For a simplex installation, When should the outlet valve be closed? At the start of the additional program? (Change over "Y") Or as the additional program finishes, i.e.
  • Page 37: Flushing

    ES2070 SV Setting and changing of initial values 18. Flush Step nr: 18.1 Flush time Calculate the flush time (range 1 to 999 seconds) Step nr: 18.2 Interv. 500l This is the setting for the amount of treated water to be supplied between flushes. The permissible range is 1 to 99.999 litres.
  • Page 38: Warning Output

    ES2070 SV Setting and changing of initial values 21. Warning Step nr: 21.1 PF- DI- DY- WA- You can determine on which event the output function MF has to be activated. PF = power failure = minimum regeneration distance (not programmable if step 5.1 at No) DY = prohibited regeneration (not programmable if step 3.1 at No) WA = input ‘Wait’...
  • Page 39: Start" Input

    ES2070 SV Setting and changing of initial values 23. "Start" input Regeneration delay 1 Step nr: 23.1 Reg. Delay 1 600s This time setting (0-999 seconds) determines the number of seconds the "Start" input is blocked after a new regeneration or a filter changeover, for instance to wait for a new analysis by a water hardness meter.
  • Page 40: Wiring Diagram

    ES2070 SV Wiring diagram...
  • Page 41: Technical Specifications

    ES 2070 SV Technical specifications Technical specifications Electrical supply: 24 V ± 10% 50-60 Hz fuse 8 A mT 115 V ± 10% 50-60 Hz fuse 8 A mT 230 V ± 10% 50-60 Hz fuse 8 A mT 115/24V ± 10% 50-60 Hz fuse 8 A mT 230/24V ±...
  • Page 42: Declaration Of Conformity

    : EN 61000-6-3 Electrical Safety : EN 60204 Low voltage directive : 2006/95/EG Report Report number : EWS / EMC / 0111 This declaration was issued by : Date : 14 – 07 - 2008 Name : D.H. Naeber Signature...
  • Page 43 EWS). All the costs which exceed the obligations of EWS under this Warranty, such as, but not limited to, travel and accommodation costs and costs for assembly and dismantling are for the account and risk of the customer.
  • Page 44 Except where such limitations and exclusions are specifically prohibited by applicable law EWS shall not be liable for: Damage to other property caused by defects in the EWS product, damages based upon inconvenience, loss of use of the product, loss of time, commercial loss or: Any damages, whether incidental, [consequential or otherwise] special, indirect or consequential damages, injury to persons or property, or any other loss.

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