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Altronic CD200D Installation Instructions Manual

Digital ignition system
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Installation Instructions

CD200D Digital Ignition System
Form CD200D II 4-17

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Summary of Contents for Altronic CD200D

  • Page 1: Installation Instructions

    Installation Instructions CD200D Digital Ignition System Form CD200D II 4-17...
  • Page 2 The system requires a battery or a suitable power supply with a nominal 12 Vdc or 24 Vdc (see FIG. 2). The CD200D unit steps up the DC supply voltage optimum protection. to charge an energy storage capacitor and contains a microprocessor and solid-state switching devices to release the stored energy to the ignition coils in programmed, timed sequence according to the application.

  • Page 3: Ignition Coils

    .040" (1.0mm). The center of the pickup face must also line up with the center of the disc as it rotates. Plug the cable for the pickup into the 6-pin connector of the CD200D unit; the 3-pin connector end plugs into the Hall-effect pickup.

  • Page 4: Primary Wiring

    NOTE: Do NOT run the input power line through a series of normally closed The CD200D system is shut-off by interrupting the DC power to the unit; use switches. a switch or relay with contacts rated 24Vdc, 10 amps - refer to FIG. 2.

  • Page 5: Operation

    The Connection Setup window will appear. The port being selected for use with the CD200D should also be set for 9600 baud, no parity, 200 ms time out (8 data bits and 1 stop bit). The PC will now be set to communicate with the CD200D.
  • Page 6 Test Disc Flag: When this status flag is ON, the CD200D will test for a match of the incom- NOTE: The disc test for a specific ing signal pattern observed by the CD200D to the Disc Type specified. When...
  • Page 7 This numeric entry configures the threshold for the low voltage diagnostic of the DC input voltage to the CD200D. If the DC voltage decreases to this set- ting, the diagnostic LED on the CD200D will blink the appropriate code. The CD200D will continue to try to fire outputs regardless of the voltage.
  • Page 8 10.5 Observed Disc: Indicates the number of input events (timing holes, protrusions or magnets) be- ing recognized by the CD200D unit on the timing disc input signal at this time. CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 9 When red, indicates that synchronization has been completed and the purge cycle countdown is taking place. 10.19 Trying: When red, indicates that the CD200D is trying to fire outputs, but a proper primary discharge event has not yet occurred. 10.20 Firing: When red, indicates that CD200D is successfully firing primary outputs.
  • Page 10 10.38 Cranks Log: Indicates the total number of crank attempts seen by the CD200D. 10.39 Starts Log: Indicates the total number of successful starts seen by the CD200D as de- fined by the Run Speed setting input. 10.40 Cycle Log: Total number of engine cycles seen by the CD200D.
  • Page 11 Whenever the LED Diags status flag is enabled (blue) by using the CD200D Terminal Software, the blinking pattern of the LED on the side of the CD200D case can be used to interpret the general status of the CD200D diagnostics without the use of the Terminal Software.
  • Page 12 12.0 RS-485 COMMUNICATIONS, MODBUS RTU 12.1 The CD200D is compliant to the Modicon Modbus RTU standard. Maximum WARNING: Writable Modbus registers number of registers that can be read at one time is limited to 32. Maximum such as ‘0XXXX’ and ‘4XXXX’ directly number of booleans that can be read at one time is limited to 256.
  • Page 13 30033 Spark Ref. Num. Output V 30034 Purge Delay Index Down Counter 30035 Distributor MUX code 0–15 30036 KEYCOMMAND 30037 Period Predivider 30038 Period MS16BITS 30039 Period LS16BITS 30040 FireStat:DelayStat CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 14 OUTPUT D EXTRA RETARD 40021 OUTPUT E EXTRA RETARD 40022 OUTPUT F EXTRA RETARD 40023 OUTPUT K EXTRA RETARD 40024 OUTPUT L EXTRA RETARD 40025 OUTPUT M EXTRA RETARD DEG CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 15 LOOP RET MAP 16mA 4.00V DEG 40066 LOOP RET MAP 17mA 4.25V 40067 LOOP RET MAP 18mA 4.50V DEG 40068 LOOP RET MAP 19mA 4.75V 40069 LOOP RET MAP 20mA 5.00V DEG CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 16 Crank Counter 40123 Start Counter 40124 Cycle Counter HIGH 40125 Cycle Counter LOW 40126 REG40005 MSB=BAUD LSB=NODEID fixed 9600n81:node1 40127 Cold Boot (powerup) Count 40128 Warm Boot ( reset ) Count CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 17 -40 C TO +85 C 485 + STORAGE TEMPERATURE: -40 C TO +105 C INPUT VOLTAGE: 12 TO 30 VDC 4-20 IN OUTPUT VOLTAGE: 160 VDC NOM. 4-20 - 485 - CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 18 FIGURE 2 — CD200D OPERATING VOLTAGE REQUIREMENT CD200D IGNITION CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 19 FIGURE 3 — CD200D MAGNETIC PICKUP AND DISC HOLE DETAIL CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 20 FIGURE 4 — CD200D PICKUP AND DISC INSTALLATION CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 21 FIGURE 5 — CD200D WIRING DIAGRAM TEMPLATE FOR SINGLE-FIRING SYSTEM WITH MAGNETIC PICKUP CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 22 FIGURE 6 — CD200D WIRING DIAGRAM TEMPLATE FOR SINGLE-FIRING SYSTEM WITH HALL EFFECT PICKUP CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 23 FIGURE 7 — CD200D HOOK-UP FOR ANALOG TIMING SIGNAL CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 24 FIGURE 8 — PC TO CD200D CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 25 FIGURE 9 — CD200D TERMINAL PROGRAM SCREEN – VERSION 1.0 - 5.0 NOTE: This CD200D TERMINAL PROGRAM is compatible with CD200D Unit - 791090-x. CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 26 FIGURE 10 — CD200D TERMINAL PROGRAM SCREEN – VERSION 5.1 ONWARD NOTE: This CD200D TERMINAL PROGRAM is compatible with CD200D Unit - 791090-x. CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 27 FIGURE 11 — CD200D (Remote Control) TERMINAL PROGRAM SCREEN – VERSION 1.0 ONWARD NOTE: This CD200D (Remote Control) TERMINAL PROGRAM is compatible with CD200D Unit - 791090-xR. CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017...
  • Page 28 Remote (RMT) Engine Control Configuration (green background entries in CD200D Unit - 791090-xR Modbus Terminal Program). CD200D Unit – 791090-xR was designed to extend the life of EEPROM for Remote Control Operations. By introducing RAM only (RMT) Registers for Remote Engine Control Systems, every write to these registers are not committed to EEPROM.
  • Page 29 OFF = MAGNETIC Pickup ON = HALL-EFFECT Pickup NOTE: READ/WRITE Functionality of Energy BIT 0 and BIT 1 in Standard CD200D - 791090-x is replaced by READ/WRITE functionality of RMT Energy Selection in CD200D Unit – 791090-xR (Remote Control) (TABLE 12.11) 12.5...
  • Page 30 LOOP RET MAP 16mA 4.00V DEG 40061 LOOP RET MAP 17mA 4.25V DEG 40062 LOOP RET MAP 18mA 4.50V DEG 40063 LOOP RET MAP 19mA 4.75V DEG 40064 LOOP RET MAP 20mA 5.00V DEG CD200D II 4-17 Addendum All rights reserved © ALTRONIC, LLC 2017...
  • Page 31 RPM RET MAP 2600 RPM DEG 40092 RPM RET MAP 2700 RPM DEG 40093 RPM RET MAP 2800 RPM DEG 40094 RPM RET MAP 2900 RPM DEG 40095 RPM RET MAP 3000 RPM DEG CD200D II 4-17 Addendum All rights reserved © ALTRONIC, LLC 2017...
  • Page 32 Cycle Counter LOW REG40005 MSB=BAUD LSB=NODEID fixed 40126 9600n81:node1 40127 Cold Boot (powerup) Count 40128 Warm Boot ( reset ) Count * Registers reordered ** New registers *** Registers removed CD200D II 4-17 Addendum All rights reserved © ALTRONIC, LLC 2017...