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HEIN-WERNER AUTOMOTIVE HW93659 Operating Instructions & Parts Manual

Forklift jack
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Forklift Jack
Operating Instructions & Parts Manual
Model Number
HW93659
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
This manual contains important information about raising forklifts that You may not know.
HW93659-M0 rev 11/07
Capacity
4 Ton
Read this manual carefully and retain it for future reference.
Made in the
10939 N. Pomona Ave. Kansas City, MO 64153
customerservices@heinwerner-automotive.com
U.S.A.
SFA Companies

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Summary of Contents for HEIN-WERNER AUTOMOTIVE HW93659

  • Page 1 Obey all safety messages that follow this symbol to avoid possible injury or death. SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 customerservices@heinwerner-automotive.com This manual contains important information about raising forklifts that You may not know. Read this manual carefully and retain it for future reference. HW93659-M0 rev 11/07...

  • Page 2: Table Of Contents

    Table of Contents Safety Instructions Signal Words Specifications Component Identification Release Knob Using The Jack To Raise A Forklift 1. Inspect the Jack for Signs of Wear or Damage 2. Transport the Jack to the Work Area 3. Select appropriate Support Stands and Bring Them to the Immediate Work Area 4.

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS WARNING Anyone who operates this jack must read and understand all the instructions and warnings provided with this jack before being allowed to use it. All operators must be careful, competent, trained, and qualified in the safe operation of the jack. The owner (or other responsible individual) must ensure that any operator observes the proper safety procedures for using this jack at all times.

  • Page 4: Specifications

    SPECIFICATIONS Capacity: 8,000 lb./ 3,630 kg Maximum Lift Height: 16” Reach (raised position): 7 ” (Distance from reservoir to lift pad) Width: 8” Starting Pad Height (lift arm notch): 2 ¼” Starting Pad Height (serrated lift pad): 2 ½” Weight: 68 lb.

  • Page 5: Using The Jack To Raise A Forklift

    USING THE JACK TO RAISE A FORKLIFT This section discusses the appropriate and safe methods for using the HW93659 Forklift Jack to raise and lower a forklift. WARNING Using the jack to raise a forklift requires several steps that must be followed each and every time the jack is used: 1.

  • Page 6: Select Appropriate Support Stands And Bring Them To The Immediate Work Area

    B. How to Lift and Carry the Jack 1. Identify the proper lift points on the jack (see Figure 3). The jack should be lifted using both the toe lift point and the rear frame lift point. WARNING! NEVER use the pump handle to lift the jack. The pump handle is not a properly balanced leverage point for lifting the jack.

  • Page 7: Identify A Lift Point, Prepare The Load For Lifting And Chock Wheels

    5. Identify a Lift Point, Prepare the Load for Lifting, and Chock Wheels Before lifting a forklift with the jack, you need to identify a lift point and prepare the load for lifting. 1. Remove any load from the forks of the forklift and lower the forks to the ground. 2.

  • Page 8: Raise The Forklift

    • The serrated lift pad or lift arm notch must be in direct contact with the forklift . WARNING! NEVER use any other area on the jack as a contact point (see Figure 6). Figure 6 • The jack’s front footpad and rear wheels must ALWAYS remain in direct contact with the floor (see Figure 4). WARNING! NEVER increase the lifting height of the jack by putting wood, pads, cinder blocks, or any other objects above the lift pad or underneath the front footpad and/or wheels (See Fig.

  • Page 9: Use Appropriate Support Stands

    7. Use Appropriate Support Stands WARNING! This jack is a lifting device only! Use appropriate stands to support the load immediately after lifting. NEVER use the jack to support a load. NEVER allow any part of your body under the raised load until it is properly supported by stands. 1.

  • Page 10: Pump Priming Instructions

    PUMP PRIMING INSTRUCTIONS If the jack should lose its prime for any reason, follow these steps to re-prime it: 1. With the release knob released, stroke the pump handle through 2 full cycles, slowly. 2. Raise pump handle fully up; lay the jack over on its left side, as viewed from rear. Push the pump handle “down.” 3.

  • Page 11: Troubleshooting

    TROUBLESHOOTING This section contains a list of problems that may be encountered and their solutions. If the provided solutions fail to correct the problem, contact customer service at the address and numbers shown on the back cover of this manual. Please have the model number, and serial number of your jack available.

  • Page 12: Replacement Parts

    Roll Pin, 5/32D x 3/4L 239613 Trunnion 239626 Spring, Modified Torsion 239614 Retaining Ring, E, 3/4” 239893 Label Kit Grease pin and clevis at assembly before installing power unit and roll pin. Figure 9 - Parts Illustration for HW93659 Frame...
  • Page 13 Pump Housing 238030 Plunger, 5/8 Dia. 31*# 238031 Seal, 5/8 x 3/8 x 1/4 Deep 32*# 238032 O-ring, 1 1/8 OD x 1 ID 239876 Soft Seal Kit 239877 Plunger Kit Figure 10 - Parts Illustration for HW93659 Hydraulic Unit...

  • Page 14: Warranty

    TWO YEARS LIMITED WARRANTY For a period of two (2) years from date of purchase, SFA Companies will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer's exclusive remedy.

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