Tool Maintenance; Tool Storage; Service Tools - Stanley HD45 User Manual

Note: Collaring should be avoided where possible. However, if necessary,
exposure should be kept to a minimum.
Beware of being drawn into or trapped by the rotating
tool bit. Keep away from rotating parts.
Note: If the bit binds in the hole, release the trigger, reverse drill rotation
direction and remove the drill bit from the hole. Remove debris from the
hole.
11. Release the trigger to immediately stop the tool.
Note: If you encounter a breakdown or the tool stops for any reason, release
the trigger and power down the hydraulic power source.

Tool Maintenance

Use only accessories, consumables and parts recommended by STANLEY.
Daily Maintenance
1. Remove hydraulic power from the tool and check all hydraulic
connections and hoses for damage. Replace damaged parts before
operating the tool.
1. Using a calibrated flow and pressure gauge, check the output of the
hydraulic power source. Ensure it matches the flow and pressure in
"Specifications" on page 9. Proper flow and pressure are critical to
maintaining proper tool speed.
2. Inspect the tool bit latch and associated parts. Replace when they have
become worn, cracked or distorted.
3. Inspect tool to ensure all decals are legible. Contact STANLEY if
replacements are needed.
Accumulator Charge - Detail C
Check accumulator charge every 6 months or if poor performance develops.
Required Tools:
• STANLEY Accumulator Charge Kit (P/N 31254)
• Nitrogen Bottle
Check
1. Remove the charging plug.
2. (a) Hold the chuck end of the tester and (b) twist the gauge counter-
clockwise. This will retract the valve stem.
3. Screw the tester onto the breaker charging port. Twist the tester gauge
clockwise and read the pressure indicated on the gauge. Charge should
be 500-700 PSI (34-48 BAR).
Charge
4. Retract the tester valve stem.
5. Connect the charging assembly hose to the tester.
6. Twist the tester gauge clockwise to advance the valve stem.
7. Slowly open the snub valve and charge to 600 PSI (41 BAR).
8. Close the snub valve, retract the tester valve stem and remove the tester
from the breaker charging port. Replace the charging plug.
Underwater Tool Maintenance - Detail D
1. Using a water displacing oil, spray into the trigger slot.
2. Spray into the side holes.
3. Spray into the tool bit hex.
4. Spray or dip the rest of the tool.

Tool Storage

Clean the tool and store in a clean, dry space that is safe from damage.
Ensure the tool is secured and will not move during transport. An unsecured
tool could cause injury or damage to the tool.
Tool Disposal
Hydraulic Oil
Hydraulic oil can contaminate the air, ground and water if not properly
recycled. Recycle hydraulic oil in accordance with all State, Federal and local
laws, at your local oil recycling facility.
Hydraulic Hoses
Hang hydraulic hoses to drain. Collect the oil for recycling. Contact your local
10 | HD45 User Manual
municipal recycling authorities for an approved hydraulic hose recycling site.
Tool Body
Drain hydraulic oil from the tool, making sure to collect the oil for recycling.
Discharge the accumulator, disassemble the tool and dispose of all non-metal
parts. Recycle the metal components. Contact your local municipal recycling
authorities for recycling instructions.
Accessories
1 inch x 18 inch | Carbide Bit | Drills 8 7/8 inches deep
1 inch x 24 inch | Carbide Bit | Drills 14 7/8 inches deep
1 1/4 inch x 24 inch | Carbide Bit | Drills 14 7/8 inches deep
1 1/4 inch x 36 inch | Carbide Bit | Drills 29 inches deep
2 inch x 24 inch | Carbide Bit | Drills 14 3/4 inches deep

Service Tools

Seal Kit
O-ring Tool Kit
Accumulator Charge Kit
Accumulator Tester
Accumulator Cylinder Puller
Flow and Pressure Tester
Flow Sleeve Removal Tube
Flow Sleeve Removal Tool
Bearing Installation Tool | 1 Sided, .8 inch Ø
Bearing Installation Tool | 2 Sided, 1.862 & 1.742 inch Ø
Latch Removal Tool
Latch Installation Tool | 2.882 inch Ø
Latch Installation Tool | 2.125 inch Ø
04668
02281
02282
04896
02283
05839
04337
31254
02835
05640
04182
04910
04919
05044
05061
05045
05062
05879