AVANT 220 Operator's Manual
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AVANT 220 Operator's Manual

Articulated compact loaders
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English
Operator's Manual
2016-
www.avanttecno.com

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Summary of Contents for AVANT 220

  • Page 1 English Operator's Manual 2016- www.avanttecno.com...

  • Page 2: Table Of Contents

    Engine maintenance ..............67 CONTROLS OF THE LOADER ........ 30 Engine service ................67 Parking brake lever ..............30 Fuel system, gasoline 220/225 ..........70 Dashboard .................. 31 Fuel system, 225LPG ............... 71 Indicator lights ................31 Jump start and auxiliary power ..........73 Control of loader boom, auxiliary hydraulics and TROUBLESHOOT ............

  • Page 3: Introduction

    Introduction Foreword AVANT TECNO OY wants to thank you for purchasing this AVANT loader. It is the result of Avant’s long experience in design and manufacturing of compact loaders. We ask you that you read and understand the contents of this manual completely before operating the loader. This operator’s manual is intended to help you to: ...

  • Page 4: Make Sure All Relevant Manuals Are Available

    Avant 220/225 Make sure all relevant manuals are available Wrong use of the equipment can cause death or severe injuries - Make sure to read all relevant manuals and instructions thoroughly and keep them available for all operators. DANGER Using each attachment requires specific information about correct use, mounting procedure, safety, and how to avoid hazardous situations.

  • Page 5: Intended Use

    Particularly the regulations concerning the use of the equipment on public road areas must be observed. Contact your Avant dealer for more information about local requirements before you operate the loader on road areas. The use of LPG equipment on road areas may be restricted or regulated.
  • Page 6 We reserve the right to change the contents of the manual without notification. Keep this Operators Manual with the machine at all times. If this Manual gets lost, ask for a new copy from your Avant dealer. Remember also to give this Manual to the new owner when the machine changes ownership.

  • Page 7: Avant Warranty

    Any repairs or modifications performed without the prior authorisation of Avant Tecno Oy will cancel this warranty. During the first two years of operation or first 500 hours (whichever is the soonest) Avant Tecno Oy warrants to replace any part or repair any defect which may occur, subject to the terms detailed below: 1.

  • Page 8: Safety First

    Avant 220/225 Safety First Incorrect or careless operation of the loader may cause a serious accident. Before putting the machine into operation, familiarise yourself with the use of the machine and read and understand this Operator's Manual, as well as all relevant safety instructions, local DANGER regulations, and safe working practices.
  • Page 9 Avant 220/225 19. Do not let any person operate this loader who Articulated frame - Risk of overturning has not read safety instructions and is not Turning articulated frame can lead familiar with the safe and correct use of this loader.
  • Page 10 Avant 220/225 Risk of falling objects Never take a heavy load on the loader from high level – e.g. from Make sure load is securely on the WARNING truck, shelf etc. – risk of tipping attachment. Never tilt WARNING over! attachment back when it is lifted high.

  • Page 11: Operation On Uneven Surfaces, Gradients, And Near Excavations

    Avant 220/225 Operation on uneven surfaces, Personal safety and protective gradients, and near excavations equipment Extra caution is needed when using the equipment Wear safe clothing personal protective on inclined terrains and slopes. Drive slowly equipment. especially on inclined, uneven, or slippery surfaces, ...
  • Page 12 Modifications Any modification to this machine must be approved beforehand by an authorised Avant representative. If you modify the loader or attachment, it can become dangerous and cause serious injuries or even death. Unauthorised modifications can increase the risk of accidents and damage or shorten the service life of the machine.

  • Page 13: Electric System And Handling The Battery

    Avant 220/225 Electric system and handling the battery  Battery contains corrosive sulphuric acid which Always handle the battery with care. Follow the causes serious burns upon skin contact. Avoid safety instructions given below. The battery of the 12 contact with skin or clothes. If electrolyte gets on v electric system of the loader is located under a your skin or clothes, flush with a lot of water.

  • Page 14: Handling Fuel (220/225)

    Avant 220/225 Handling fuel (220/225) Working near powerlines Digging may expose buried electric cables, and Refuel with correct type of fuel specified in this some attachments may make it possible to reach manual, and follow refuelling instructions on page overhead powerlines with the loader, creating hazard 46.

  • Page 15: Lpg Fuel - Safety (225Lpg)

    Avant 220/225 LPG Fuel - Safety (225LPG) Safety of LPG systems Liquefied Petroleum Gas is extremely flammable and Keep the entire LPG system in good condition to is heavier than air and tends to settle in low areas keep the LPG system safe and to avoid leaks. Use where a spark or flame could ignite gas.
  • Page 16 In some areas empty gas bottles are exchanged to repair damaged components. Contact authorised full ones, and in other areas they are filled. Filling of Avant service if necessary. a gas bottle requires special equipment and training. If filling a bottle, the condition of the bottle and the valve must be checked by a qualified specialist.

  • Page 17: Description Of The Loader

    Avant 220/225 Description of the loader Identification of the loader Write down the identification information of your loader in the following fields, it facilitates ordering of spare parts etc. Loader model Loader serial no. Engine serial no. Serial number of the loader is printed on the type plate, which also indicates the loader model. Location of engine serial number can be found in the Operators Manual of the engine.

  • Page 18: Main Parts Of The Loader

    Avant 220/225 Main parts of the loader Following picture shows the main parts of the loader: 1. Front frame 6. Auxiliary hydraulics outlet On the front frame are mounted: driver’s seat, The hydraulic hoses of hydraulically operated operating controls, engine with accessories, battery, attachments are mounted on this outlet.

  • Page 19: Signs And Decals

    Make sure that the following signs and decals are clean, undamaged and readable. If any of these decals is missing or is unreadable it should be replaced without delay. Ask for new decals from your local Avant dealer.
  • Page 20 Avant 220/225 Table 2 - List of safety labels and markings on the machine (continued on following pages) Label Location Product code Dashboard, A420546 around/ behind steering wheel Symbol Safety message WARNING Wrong use, misuse, or careless use can cause hazards that could be prevented with following the instructions properly.
  • Page 21 Avant 220/225 Safety message Symbol Always wear seat belt. Wear hearing protection. Depending on use, noise level at driver's seat and around the loader and its attachments may be high enough to cause hearing damage. Wear protective gloves with good grip.
  • Page 22 Avant 220/225 Product Label Location Safety message code Rear A414244 WARNING ROPS (2 pcs) Hot exhaust - Keep clear. posts Exhaust gases and all parts of exhaust system become extremely hot during use. Stay clear of any exhaust part until...

  • Page 23: Technical Specifications

    Avant 220/225 Technical specifications Dimensions Drive speed and pulling force Drive Pulling General dimensions Tyre speed force 1910 mm 20 x 8.00-10 TR 10 km/h 6200 N Length 225LPG: 1940 mm 20 x 8.00-10 GR 10 km/h 6200 N 1025 mm (with standard tyres) Width 20 x 8.00-10 TR...

  • Page 24: General Specifications

    Rear: 7 l/min Rear: 7 l/min Hydraulic pumps Auxiliary hydraulics Standard: Faster multiconnector system on front Attachment coupling Avant quick coupling attachment plate Hydraulic oil capacity 23 l Hydraulic oil type ISO VG 46, mineral oil only Steel propane tank...

  • Page 25: Tyres

    2,9 bar the manufacturer. Too thick spacers may damage the hydraulic motors. For the best stability and controllability, always use Contact your Avant dealer for more the largest tyres possible. information. Use only tyres and rims that meet the original...

  • Page 26: Fuel Requirements

    LPG gas requirements (225LPG) composite bottle, they will not absorb heat from surrounding air effectively Avant 225LPG is intended to operate with gas that  flows as vapour from the bottle, not liquid. Regular, Larger bottles absorb more heat than smaller commonly available gas bottles that are also used for ones.

  • Page 27: Engine Oil Requirements

    Some attachment may work optimally at certain flow another type of gas bottle. If different type of fitting is level, use the graph to estimate correct engine rpm necessary, contact your local Avant dealer. Use only setting. fittings that are of correct size and thread type. Make sure the fittings seal correctly.

  • Page 28: Tipping Load

    Avant 220/225 Tipping load Tipping load is the load at which the rear tyres lose The lifting capacity of the loader is contact with the ground (tipping forward). Tipping limited by the possibility of tipping load is influenced by several factors: around the front axle.
  • Page 29 Avant 220/225 Rated operating capacity To determine how much the loader can handle Rated operating capacity safely, a table of the tipping load and a calculated Rated Operating Capacity (ROC) is shown in the adjacent label. The label is also visible from the driver's seat.

  • Page 30: Controls Of The Loader

    Signal horn Work light switch Seat heater switch Hand throttle lever Control lever of boom and bucket Auxiliary hydraulics control lever Choke knob (220 only) Switches, see table below Rear auxiliary hydraulics control lever (optional extra) Multi connector for attachment coupling...

  • Page 31: Dashboard

    Avant 220/225 Dashboard The multi-function display includes indicator related to features on the loader and the engine, a fuel level metre, and an hour metre. The display is backlit whenever standard work lights or the road traffic lights are switched on.

  • Page 32: Control Of Loader Boom, Auxiliary Hydraulics And Other Functions

    Avant 220/225 Control of loader boom, auxiliary hydraulics and other functions Most of the functions of the loader are controlled with the controls at the right side of the operator: Boom and bucket movements, auxiliary hydraulics (attachments), engine revs etc. , depending on loader model. Following paragraphs show the different functions.
  • Page 33 Avant 220/225 3. Joystick - 6 function (optional When the loader is equipped with the Attachment extra) control switch pack, the Multi connector ( see page If the loader is equipped with the optional 6 function 55) includes also an electric socket, so that the...

  • Page 34: Engine Compartment

    Avant 220/225 Shut off engine and allow it to cool Engine compartment before accessing engine To access the engine, unlock the seat base by compartment. Moving or rotating WARNING pulling the lever under the seat forward and tilt the parts may injure.

  • Page 35: Rear Auxiliary Hydraulics Outlet (Option)

    Avant 220/225 Spark arrestor (option) Overload on the trailer coupling A spark arrestor is a device that prevents emissions may cause loss of control. Tow of flammable debris from the engine exhaust. If only light garden trailers. Make DANGER operating the loader in areas with risk of forest fire, a sure that the weight on the trailer is spark arrestor must be fitted.

  • Page 36: Seat - Seat Belt And Seat Adjustments

    Avant 220/225 Seat - Seat belt and seat adjustments Suspension seat (option) The seating capacity of the loader is one person only. Never carry The suspension seat has the following adjustments: 1. Seat position passengers on part of the loader or WARNING with any attachment.

  • Page 37: Lights

    Requirements for near the ignition key and switch on multi-function road traffic use vary in different countries, please control are connected) consult your local AVANT dealer.  Indicator turn lights Warning beacon (option) The beacon can be removed quickly by loosening its retaining screw and then by pulling the beacon out.

  • Page 38: Cab L (Optional Extra)

    Avant 220/225 CAB L (optional extra) The Avant 220/225/225LPG can be equipped, as an case normal option, with cab L. Shown in this chapter are the opening on the left side of controls and features that differ from the standard the loader is blocked, the ROPS model.

  • Page 39: Operating Instructions

    Avant 220/225 Operating instructions Always remember – safety first. Test all the functions of the loader at an open and safe place. Make sure that there are no persons in the operating area of the machine and the danger zone of the attachment.

  • Page 40: Starting The Engine

    Avant 220/225 Starting the engine Ignition key Before starting the engine do the daily checks, (see "Daily inspections" on page 60). Adjust the seat and mirrors (if fitted) so that you have a good working position and unrestricted field of vision from the driver’s seat.

  • Page 41: Stopping The Engine (Safe Stopping Procedure)

    32), set engine revs to 3. Move the hand throttle lever to idle position idle.  Cold start, 220 only: Pull choke knob halfway 2. Stop the engine by turning the ignition key to or fully up the OFF position (to the left) 4.

  • Page 42: Drive Control

    When you want to have a high pulling Principle of operation force: AVANT 220/225/225LPG loaders are equipped with 1. Use high engine revs a hydrostatic drive system. This is based on a 2. Press the drive pedal only lightly to select a variable displacement hydraulic pump in the drive relatively slow drive speed.
  • Page 43 If the machine is used constantly in high ambient temperatures, hydraulic oil type and viscosity must be suitable for these conditions. Contact Avant service. Should there be a disturbance or malfunction hydrostatic transmission and consequently the...

  • Page 44: In Case The Machine Tips Over

    Avant 220/225 In case the machine tips over Steering of the machine The machine is steered with the steering wheel. The Avoid tipping over of the loader with careful operation steering wheel is hydraulically powered. A practical and the instructions given throughout this manual.

  • Page 45: Material Handling

    Avant 220/225 Material handling Whenever you handle heavy loads or heavy attachments: Make sure to use correct type of attachment for each  handled material. Use correct size and type of bucket Handle heavy loads only on firm, level ground, for general loose material handling, and pallet forks while you drive slowly with the machine.

  • Page 46: Refuelling (220/225)

    OFF. Starting may take a longer time as necessary. A lockable fuel tank cap is also available the fuel lines fill with fuel. from your Avant representative. Risk of fire or explosion - Handle fuel with care ...

  • Page 47: Replacing A Gas Bottle (225Lpg)

    See page if you can smell or hear leaking for information about fittings and types of gas bottles gas. or contact your local Avant dealer.  Do not change the bottle when the engine is hot, or in the vicinity of heat sources or ignition sources.

  • Page 48: Transporting Instructions And Tie Down Points

    Avant 220/225 Transporting instructions and Lower the boom and mount the tie down points articulation frame lock, see page Before transporting or lifting mount the articulation 59. Remove any heavy attachment WARNING frame lock, see page 59. Lower the boom down and extra counterweights before and disconnect battery.

  • Page 49: Storage

    Avant 220/225 Storage of LPG gas Storage Store gas bottle in upright position with its protective cap fitted. Store the gas bottle preferably outdoors, in If outdoors storage is necessary, protect the machine upright position. Keep gas bottle protected heat with the designated weather cover (part no.
  • Page 50 Avant 220/225...

  • Page 51: Working With Attachments

    Avant 220/225 is specifically listed in the operator's manual of the attachment. Some attachments may require the use of special protective guards or personal safety equipment.

  • Page 52: Coupling The Attachments

    Avant 220/225 Coupling the attachments Attaching the attachment to the loader is quick and easy, but it must be done carefully. The attachment is mounted to the loader boom by using the quick attach plate on the loader boom and the counterpart on the attachment.
  • Page 53 Coupling adapters There are two adapter types to allow coupling of attachments that have smaller quick coupling plate (avant 200 series 1 attachments). Ensure the single quick coupling pin or the locking bolt is fastened securely.

  • Page 54: Coupling The Hydraulic Hoses Of The Attachment

    Avant 220/225 Coupling the hydraulic hoses of the attachment Hydraulic hoses of the attachment are equipped with the multi connector system, which connects all hoses at the same time. Never connect or disconnect quick couplings or other hydraulic components while the control lever of the auxiliary hydraulics control lever is locked on or if the system is pressurized.

  • Page 55: Using The Auxiliary Hydraulics

    Avant 220/225 Using the auxiliary hydraulics Auxiliary hydraulics (hydraulically operated attachments) are controlled with the lever on the control panel, or with the buttons on the 6 function joystick ( see page 32). The locking position of the lever facilitates operation of the attachments that require constant oil flow (rotary broom, backhoe etc.).

  • Page 56: Releasing The Residual Pressure Of Hydraulic Systems

    Avant 220/225 Releasing the residual pressure of hydraulic systems Make sure that there isn't pressure in the hydraulic system that could cause danger during service operations.C To release the pressure in hydraulic system:  Stop the engine and lower the boom down completely ...

  • Page 57: Service And Maintenance

    If the maintenance schedule is not followed, and services made are not marked in the table in this manual, the warranty may not cover for damages of the loader. Service parts are available through your Avant dealer or authorised service. If you are not sure about how to do any service operation, ask for additional information before starting servicing.
  • Page 58 If there are signs of oil leakage, put a piece of cardboard under the probable leakage place in order to find the leakage. If you find fault, hose component must replaced. Contact your Avant dealer or service for spare parts.

  • Page 59: Installing Of Service Support And Frame Lock

    Avant 220/225 Frame lock: Installing of service support and frame A red frame lock bar is stored near the drive pedals. lock Installing boom service support: The red service support of the boom lift cylinder is stored under the boom.

  • Page 60: Daily Inspections

    Avant 220/225 Daily inspections Do a walk-around check of the loader before each working shift. Check at least the following points and do not use the loader if you notice problems with any of the listed items. Check before start...

  • Page 61: Maintenance Schedule

    Avant 220/225 Maintenance schedule Following tables show the maintenance and service points and intervals for the loader and its engine. There are more detailed instructions about each service operation, in numerical order, on the following pages. Part A - Loader...

  • Page 62: Loader Maintenance

    Avant 220/225 Loader maintenance 1. Cleaning of the machine 2. Greasing of the machine Cleanliness of the loader is not only a question of Greasing of pivot points is very important in order to outer appearance. All surfaces, painted and others, avoid wear.
  • Page 63 Avant 220/225 Levelling bar, both ends Articulation joint Tilt cylinder, both ends 3. Tyre pressure check Check tyre pressure when heavy attachments and extra counterweights are not attached. Correct tyre pressure depends on intended load. Refer to Chapter Technical Specifications.
  • Page 64 Avant 220/225 6. Hydraulic oil level Open the two screws of the cover to access the battery. Hydraulic oil level can be checked with the dipstick in the filler. Oil level should be at the lower mark of the dipstick when the loader boom is up.
  • Page 65 If the pressure of hydraulic system does not seem to or adjusted by a competent and be correct or pressure check indicates that the experienced technician. Contact pressure is wrong, it can be adjusted. your AVANT dealer if you need assistance.
  • Page 66 Avant 220/225 Auxiliary hydraulics: Adjust the pressure with an allen key, max. 1/8 rounds at a time. See pictures for pressure Auxiliary hydraulics adjustment points. system pressure adjusted from the pressure relief valve of the aux Never exceed the recommended hydraulics control valve.

  • Page 67: Engine Maintenance

    Squeeze the dust cap to drain water and Engine service collected dust. AVANT 200 series loaders are equipped with a Open the two clips of the air filter cover and pull gasoline or LPG Kohler engine. Further and more the cover out.
  • Page 68 Avant 220/225 6. Fuel filters Fuel filters - 220 225 The fuel lines run through a filter by the engine. 4. Change engine oil filter Engine oil filter is located on the right hand side of Care must be taken when replacing the fuel filter.
  • Page 69 Filters - list of filters 9. Drive belt In order to receive regular service parts easily, you AVANT 220/225 loaders are equipped with a drive can order the following service packages from your belt which connects the hydraulic pumps to the dealer.

  • Page 70: Fuel System, Gasoline 220/225

    Avant 220/225 Fuel system, gasoline 220/225 220 fuel system A. Standard fuel tank Gasoline fuel tank Standard or lockable fuel cap with breather Fuel level sensor Fuel lines Fuel filter B. Fuel supply to engine Pulse type fuel pump Carburettors...

  • Page 71: Fuel System, 225Lpg

    Avant 220/225 Fuel system, 225LPG A. Vapor draw propane cylinder Propane in liquid form inside cylinder Vaporised propane Fitting(s) for propane hose Shielded propane vapor pick-up Depending on propane cylinder type and availability. Shielded type recommended. Manual shut-off valve & overpressure relief...
  • Page 72 Contact service. lights up on the multi-function display. The engine may be set to fault mode, including reduction of Avant Avant 220/225/225LPG is equipped with engine output. If necessary, the loader can be driven separate fuse boxes: to a safe location, but must not be loaded or used more than absolutely necessary.

  • Page 73: Jump Start And Auxiliary Power

    (-) machine must be taken to Avant service for post of the charged battery. Then connect the other end of the negative jumper cable to a solid, non-paint checking.

  • Page 74: Troubleshoot

    Auxiliary hydraulics control lever is Release the lever to neutral position. in locking position Choke not used or choke not Use choke when cold starting (220 only). Check choke working cable. Old fuel or water in fuel (220/225 Gasoline fuel gets stale after being stored for a couple of only) months.
  • Page 75 Choke is being used, turn off choke. Carburettor setting is wrong, adjustment required. Contact service. Faulty carburettor Carburettors overflow, allowing gasoline flow to engine oil (220 only). Check carburettors, contact service. Oil in cylinders Worn piston rings or valve gaskets, engine overhaul required...

  • Page 76: Services Made

    Avant 220/225 Services made 1. Customer 2. Loader model Serial number 3. Date of delivery Date of service Operating Serviced by: Remarks dd / mm / yyyy hours Stamp/signature _____/ 50 h ___/___/_____ _____/ 250 h ___/___/_____ ___/___/_____ _____/ 450 h...
  • Page 77 Avant 220/225 Notes...
  • Page 78 Avant 220/225 Notes...
  • Page 79 Avant 220/225 Notes...
  • Page 80 Avant 220/225 EC DECLARATION OF DÉCLARATION DECONFORMITÉ EG-KONFORMITÄTS-ERKLÄRUNG CONFORMITY Manufacturer: Fabricant : Hersteller: Avant Tecno Oy Avant Tecno Oy Avant Tecno Oy: Ylötie 1 Ylötie 1 Ylötie 1 33470 Ylöjärvi, Finland 33470 Ylöjärvi, Finlande 33470 Ylöjärvi, Finnland Technical Construction File Location:...
  • Page 81 Avant 220/225 2017 1...

  • Page 82: Index

    Material handling - 45 Hand throttle lever - 30, 33 Coupling the hydraulic hoses of the attachment - 30, 54 Handling fuel (220/225) - 14 Metal structures of the loader - Handling of heavy loads - 45 Modifications - 12...
  • Page 83 - 35, 56 Tyre pressure check - 63 Rear auxiliary hydraulics outlet Tyres - 25 (option) - 30, 35 Refuelling (220/225) - 46 Releasing the residual Using the auxiliary hydraulics - pressure of hydraulic systems - 41, 56 Replacing a gas bottle...
  • Page 84 AVANT has a policy of continuous development, and retains the right to change specifications without notice. © 2016 Avant Tecno Oy. All rights reserved. www.avanttecno.com...

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