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Omron ZFV-SC10 Series Instruction Sheet page 2

Smart sensor
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ZFV-SC10□
Model
Smart Sensor
For Model ZFV-CA□□
Sensor head unit
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet pri-
marily
describes
precautions
required
in
installing
operating the product.
Before operating the product, read the sheet thoroughly to
acquire sufficient knowledge of the product. For your con-
venience, keep the sheet at your disposal.
TRACEABILITY INFORMATION:
Importer in EU:
Manufacturer:
Omron Europe B.V.
Omron Corporation,
Wegalaan 67-69
Shiokoji Horikawa, Shimogyo-ku,
2132 JD Hoofddorp,
Kyoto 600-8530 JAPAN
The Netherlands
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
2005-2015
©
OMRON Corporation
All Rights Reserved.
PRECAUTIONS FOR SAFE USE
Please observe the following precautions for safe use of the products.
(1) Installation Environment
・ Do not use the product in environments where it can be exposed to inflammable /
explosive gas.
・ To secure the safety of operation and maintenance, do not install the product close
to high-voltage devices and power devices.
・ During installation, make sure that screws are tightened firmly.
(2) Power Supply and Wiring
・ High-voltage lines and power lines must be wired separately from this product.
Wiring them together or placing them in the same duct may cause induction,
resulting in malfunction or damage.
(3) Others
・ Do not attempt to dismantle, repair, or modify the product.
・ Dispose of this product as industrial waste.
PRECAUTIONS FOR CORRECT USE
Please observe the following precautions to prevent failure to operate, malfunctions,
or undesirable effects on product performance.
(1) Installation Site
Do not install the product in locations subjected to the following conditions:
・ Ambient temperature outside the rating
・ Rapid temperature fluctuations (causing condensation)
・ Relative humidity outside the range of 35 to 85%
・ Presence of corrosive or flammable gases
・ Presence of dust, salt, or iron particles
・ Direct vibration or shock
・ Reflection of intense light (such as other laser beams , electric arc welding
machines or ultraviolet rays)
・ Direct sunlight or near heaters
・ Water, oil, or chemical fumes or spray
・ Strong magnetic or electric field
(2) Power Supply and Wiring
・ Before connecting/disconnecting the Sensor Head, make sure that the Smart
Sensor is turned OFF. The Smart Sensor may break down if the Sensor Head is
connected or disconnected while the power is ON.
・ Use only combinations of Sensor Heads and Sensor Controllers specified in this
sheet.
(3) Optical Axis and Detection Range
The center of the optical axis sometimes differs according to each Sensor Head.
During installation, be sure to check the center of the image and the detection
range on the LCD monitor of the Amplifier Unit.
(4) Ventilation Film
・ Do not peel off or probe the ventilation film with a sharp-pointed object.
If you so, the specifications of the protective structure may no longer be satisfied.
・ Do not block the ventilation film. Doing so might cause the front panel to be
con-densed.
(5) Focus Adjustment Control
Do not exert the torque of 5N ・ m or more as this might damage the control.
(6) Maintenance and Inspection
・ Do not use thinner, benzene, acetone or kerosene to clean the Sensor Head
and Amplifier Unit.
・ If large dust particles adhere to the front Panel of the Sensor Head, use a
blower brush (used to clean camera lenses) to blow them off. Do not blow
off the dust particles with your mouth.
・ To remove smaller dust particles, wipe gently with a soft cloth.
Do not use excessive force to wipe off dust particles. Scratches on the front
Panel may cause errors.
and
Part Names and Functions
(1) Lighting part
(6) Ventilation film
(2) Receiver part
(4) Sensor Head
mounting fixture
(3) Connector
(1) Lighting part
(4) Sensor Head mounting fixture
This section emits light.
This fixture is for mounting the Sensor Head.
This fixture can be mounted on all of the four
(2) Receiver part
mounting surfaces.
This section captures the
(5) Focus adjustment control
image.
This control is used for adjusting the focus of the image.
(3) Connector
(6) Ventilation film
This connector is connected
This film prevents the front panel from condensation.
to the Amplifier Unit.
Attaching the ferrite core
Attach the ferrite core (provided with the Smart Sensor) to the case side and the
connector side of the Sensor Head.
Ferrite core
Installing the mounting fixture
Attach the mounting fixture (provided with the
Smart Sensor) to the side of the Sensor Head.
The mounting fixture can be installed on all of the
four mounting surfaces.
・ZFV-SC10
(1) Align the two hooks on one side of the mounting
fixture with the two grooves on the Sensor Head
body (light emitting side).
(2) Press in the other hook.
Push down until you hear it snap into place.
(3) Make sure that the mounting fixture is firmly
fixed on the Sensor Head.
・ ZFV-SC10R
(1) Align the boss of the base part(Black) and
groove of the Sensor Head body.
(2) Attach the bracket(Silver) to the base part.
(3) Fasten the screw(attached) and fix the parts.
Recommended torque value : 0.54 N ・ m
Removal procedure
Insert a regular screwdriver into the gap (one of
the two gaps) between the mounting
fixture and the Sensor Head case, and remove the
mounting fixture.
Installation distance
The following graphs show the relationship between detection range and setting
distance for each model of Sensor Head.
Values differ according to each model of Sensor Head, so fully check the model before
using these graphs.
Setting distance
L (mm)
(Example)
When using a ZFV-SC10 Sensor Head at
a detection range of 7 mm required for
the location of the sensing object, the
setting distance of Sensor Head becomes
(5) Focus adjustment
40mm.
control
Installation procedure
(1) Install the Sensor Head at the installation distance obtained in the above graphs.
(2) Turn the focus adjustment control
to the left and right to adjust the focus.
Before turning the focus adjustment control slightly to the left and right, make sure that
the guide light is not at the upper or lower limit positions. The focus adjustment control
is a multi-turn control. However, the control stops turning at the upper or lower limit
positions. Do not exert unnecessary force to turn the control at the upper or lower limit
positions as this might damage the control.
Specifications
Item
ZFV-SC10 (Narrow View)
Setting distance (L)
34 to 49 mm
Detection range (H V)
5×4.6 mm to 9×8.3 mm
Relation between setting
Setting
distance
distance and detection range
(L)
49mm
Detection
V
range
34mm
Mounting
5mm
H
fixture
Hook
Built-in lens
Focus: f15.65
Object lighting method
Pulse lighting
Object light source
Eight white LEDs
Sensing element
1/3-inch color CCD
Shutter
Electronic shutter, shutter time: 1/500 to 1/8,000
Power supply voltage
15 VDC (Supplied from Amplifier Unit.)
Current consumption
Approx. 200 mA
Dielectric strength
1,000 VAC, 50/60 Hz for 1 min
Vibration resistance (destruction)
10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance (destruction)
150 m/s
, three times each in six directions (up/down, left/right, forward/backward)
2
Ambient temperature
Operating: 0 to 40 ℃, Storage: -25 to 65 ℃ (with no icing or condensation)
Ambient humidity
Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere
Must be free of corrosive gas.
Connection method
Prewired, Standard cable length: 2 m
Degree of protection
IEC60529, IP65
Materials
Case: ABS, Mounting bracket: PBT
Approx. 200 g
Weight
(including mounting bracket and cord)
Mounting bracket[model ZFV-XMF](1),
Accessories
Ferrite core (2), Instruction sheet
Mounting
fixture
Connecting the Sensor Head
Insert the Sensor Head connector into the Sensor Head connector of the Amplifier Unit.
Disconnecting the Sensor Head
Pull out the Sensor Head while pressing in the hooks on both sides of the Sensor
Head connector.
Detection range
H (mm)
Dimensions
(ZFV-SC10)
Setting
distance L
32
0.80
R2
4.5
4.5
R6.5
Workpiece
Detection range H
4.5
33.6
32
4.5
R2
23.3
18.7
(ZFV-SC10R)
Focus
adjustment
control
Mounting screw holes
20
±0.1
2-4.5 Dia.
32.5
0.8
17.9
50.5
Optical axis
ZFV-SC10R (Narrow View)
Omron Companies shall not be responsible for conformity with any standards,
codes or regulations which apply to the combination of the Product in the
Buyer's application or use of the Product. At Buyer's request, Omron will
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in
combination with the end product, machine, system, or other application or
use. Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer's application, product or system.
Buyer shall take application responsibility in all cases.
Detection
range
9mm
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
(H)
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
See also Product catalog for Warranty and Limitation of Liability.
OMRON Corporation
Tokyo, JAPAN
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
Prewired, Robot Cable length: 2 m
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Case: ABS,
Alexandra Technopark,
Mounting bracket(base):aluminum
Mounting bracket(bracket):stainless
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
Approx. 270 g
(including mounting bracket and cord)
OMRON (CHINA) CO., LTD.
Mounting bracket[model ZFV-XMF3](1),
Room 2211, Bank of China Tower,
Ferrite core (2), Instruction sheet
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
s
D
O c t, 2014
20
18.7
34
2-M4 depth 6
1/4-20 UNC depth 6
Mounting hole dimensions
2-4.5 Dia.
33
Mounting fixture can be attached
on each side.
20±0.1
67.90
5.6
17.90
Heat-resistant PVC
30
shielded cable 5.8mm dia.
(6.36)
standard length 2 m
4
30
(6.36)
34
Connector
33
Focus adjustment volume
5.6
67.9
6.36
Heat-resistant vinyl chloride shield cord
5.8 Dia. Standard length 2m
(Unit : mm)
Attachment on each side is possible for mounting bracket.
Suitability for Use
Industrial Automation Company
Contact: www.ia.omron.com

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