zeeltronic PCDI-11V User Manual

Programmable cdi ignition and pv controller

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www.zeeltronic.com
info@zeeltronic.com
updated 21.06.2008
program version: 000.180608
PROGRAMMABLE CDI IGNITION AND PV CONTROLLER
TECHNICAL DATA
Limit values:
- minimum revs
- maximum revs
- minimum supply voltage
- maximum supply voltage
- max. supply voltage for 1 minute
- current draw
- maximum continuous current for shift light output
- peak current for shift light output
Circuit is protected against reverse supply voltage (wrong connection).
Features:
- CDI charged from hi voltage charging coils (generator)
- programmable ignition map (3D interpolated)
- store and load function for 2 ignition maps
- one input for magnetic pickup
- TPS input (ignition map is 3D interpolated above TPS33%)
- external switch for changing ignition map while riding
- shift light output
- quick shift (shift kill)
- tachometer output
- advance/retard whole ignition curve
- three stage rev limit (retard timing, reduced spark, spark off)
- signal delay compensation
- timing calculation for every 1 RPM change (1000, 1002, .. , 9805, 9806, ...)
- programmable power valve actuation
- store and load function for 5 PV curves
- programmable PV deviation
- programmable max close and max open positions
- self PV test on power-up
- PV error detecting (position sensor failure, servo motor failure)
USER MANUAL
PCDI-11V
- 1 -
200 RPM
20000 RPM
8 Volts
16 Volts
35 Volts
25 mAmp
1 Amp
5 Amp

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Summary of Contents for zeeltronic PCDI-11V

  • Page 1 21.06.2008 program version: 000.180608 USER MANUAL PCDI-11V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER TECHNICAL DATA Limit values: - minimum revs 200 RPM - maximum revs 20000 RPM - minimum supply voltage 8 Volts - maximum supply voltage 16 Volts - max.
  • Page 2 - easy and fast programming on the field, via hand held programmer - programming while machine running - you can immediately see effects - monitoring of rev's, TPS position, ignition and PV angle, via LCD(hand held programmer) - fast processing for high accuracy - delays from 1us HOW TO ENTER MENU PCDI must be connected to power supply.
  • Page 3 LOAD IGN. CURVE Enter menu and move to Load Ign. Curve with pressing + or - and then press enter . Now you can select position number of previously saved ignition curve set, with pressing + or - and then press enter . SAVE IGN.
  • Page 4 5.1. Set NUMBER OF IGNITION CURVE POINTS Move to Nr. of Points with pressing + or - and then press enter . Now you can select number of ignition points, with pressing + or - and then press enter . 5.2.
  • Page 5 Set COMPENSATION It is compensation of signal delay from pickup to spark plugs. You can check this delay with stroboscope lamp. Without this compensation, ignition advance angle decreasing with rising revs. This compensation helps that advance angles in ignition curve are real (more accurate). How to check, if compensation is correct: First you must set flat ignition curve.
  • Page 6 SAVE PV CURVE Enter menu and move to Save PV Curve with pressing + or - and then press enter . Now you can select position number to which you want to save your ignition curve set, with pressing + or - and then press enter . Set PV Curve Enter menu and move to Set PV Curve with pressing + or - and then press enter .
  • Page 7 Deviation means how accurate valve is moved to calculated position. If deviation is too low then servo motor won't be stabile – it will always search for calculated position in small movements. Default setting is +-5% and should meet in most cases. Max Close Position Enter menu and move to Close Position with pressing + or - and then press enter .
  • Page 8 MONITORING Connect programmer to PCDI and wait few seconds for activation of programmer. Fist information displayed on the programmer is software version. With programmer you can watch revs, calculated advance ignition angle, PV valve position and TPS position. Information! You can connect or disconnect PCDI unit from programmer any time you want, without any harm.

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