LeeBoy 8500 Operator, Service & Parts Manual

LeeBoy 8500 Operator, Service & Parts Manual

Limited conveyor paver
Table of Contents

Advertisement

OPERATIONS, SERVICE
AND PARTS MANUAL
8500 Limited Conveyor Paver
Manual No. 85000402

Advertisement

Table of Contents
loading

Summary of Contents for LeeBoy 8500

  • Page 1 OPERATIONS, SERVICE AND PARTS MANUAL 8500 Limited Conveyor Paver Manual No. 85000402...
  • Page 50 PARTS MANUAL 8500 Conveyor Paver Manual No. 85000402...
  • Page 51 LIST OF ILLUSTRATIONS ILLUSTRATION TITLE PAGE # SPROCKET DRIVE TRACK SYSTEM ........2 CONVEYOR DRIVE ASSEMBLY .
  • Page 52 SPROCKET DRIVE TRACK SYSTEM (AUTOMATIC HYDRAULIC ADJUSTABLE)
  • Page 53 PART NO. DESCRIPTION QTY. 851101 TRACK ASSY. W/ CASTED SHOES 851101P TRACK ASSY., W / POLY PADS 811360 TORQUE HUB, FINAL DRIVE (1000, 8000 & 8500 811366 O-RING, TORQUE HUB COVER 811362 HYD. MOTOR, 2-SPEED 118-5 LOCK WASHER 811364 CAP SCREW 851103 AXLE;...
  • Page 54 CONVEYOR DRIVE ASSEMBLY...
  • Page 55 CONVEYOR DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 851626 CONVEYOR, ASSY. COMPLETE 851627 BED ASSY. 8500 CONVEYOR 851111 CAPSCREW, 1/2"x2" 851112 WASHER, COUNTER SUNK 1/2 851473 SPROCKET, OUTER DRIVE 851483 CONVEYOR MOUNTING PLATE WITH BEARING 851474 SPROCKET, OUTER DR. C-188...
  • Page 56 HOPPER COMPONENTS (LOW DECK)
  • Page 57 851147A SHIELD, SIDE CORNER RUBBER 851140 BOTTOM TANK, HYD. OIL (8000C / 8500) 840021 SAFETY PROP, HOPPER 840020 HYD. CYL., HOPPER LIFT (8000 / 8500) (3X12) 870311 UNIVERSAL SEAL KIT, HOPPER WING 240030 851141 HINGED PANEL L/H 851142 HINGED PANEL, R/H...
  • Page 58 HOPPER COMPONENTS (HIGH DECK)
  • Page 59 851147A SHIELD, SIDE CORNER RUBBER 851140 BOTTOM TANK, HYD. OIL (8000C / 8500) 840021 SAFETY PROP, HOPPER 840020 HYD. CYL., HOPPER LIFT (8000 / 8500) (3X12) 870311 UNIVERSAL SEAL KIT, HOPPER WING 240030 840157 HINGED PANEL, L/H 840156 HINGED PANEL, R/H...
  • Page 60 AUGER ASSEMBLY...
  • Page 61 AUGER ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 860010 HYD. MOTOR, AUGER (ALL) / CONVEYOR (8000B) 860030 SPROCKET, AUGER DRIVE MOTOR (8000 / 8500) 860021 MOUNTING BRACKET, AUGER MOTOR 860090 CHAIN, PAVER AUGER DRIVE 860049 MASTER LINK (60H) 861130C SHAFT W/ SPROCKET, CASTED AUGER...
  • Page 62 CONVEYOR DRIVE CUTOFF, SCREED LIFT CYLINDERS...
  • Page 63 COTTER PIN, 3/16" X 2" LONG 118-3 WASHER, 3/8" LOCK 102-203-1A CAP SCREW, 3/8"-16 x 3/4"HEX HEAD 851436 HYD. CYL., SCREED LIFT (1000C / 8000C / 8500) 118-10 WASHER, 1" LOCK 100-913-1A CAP SCREW, 1"-14x3 GR. 8 HEX HEAD 142-10 LOCK NUT, 1"-14 HEX...
  • Page 64 HYDRAULIC COMPONENTS L/H SIDE...
  • Page 65 HYDRAULIC COMPONENTS L/H SIDE ITEM PART NO. DESCRIPTION QTY. 851232 TANK, HYDRAULIC (TOP HIGH DECK) 851233 TANK, HYDRAULIC (TOP LOW DECK) N/S 140030GK STRAINER & GASKET KIT 140030HL CAP, HYD. TANK (LOCKABLE) 910129 ADAPTER, 1/4" MPT x 1/4" MJIC (90 DEGREE) 851234 HOSE, VENT 910150...
  • Page 66 SPECIAL COMPONENTS L/H SIDE (REAR)
  • Page 67 INDICATOR LIGHT, BATTERY CHARGE WITHOUT BULB 320340 TERMINAL BLOCK, HATZ INSTRUMENTAL PANEL 320320 RELAY, STARTER PROTECTION 920161 CABLE, THROTTLE 920165 DASH, COMPLETE 8500/8000D 900030 TOGGLE SWITCH, AUTO. CONVEYOR 500040 TOGGLE SWITCH, ON / OFF 900120 RED LIGHT, HIGH GEAR INDICATOR 900130...
  • Page 68 SPECIAL COMPONENTS L/H SIDE WITH TST DASH...
  • Page 69 KEY, HATZ ENGINE 320386 INDICATOR LIGHT, BATTERY, (WITHOUT BULB) 320370 COVER, IGNITION SWITCH (HATZ) 920161 CABLE, THROTTLE 920165 DASH, COMPLETE 8500/8000D 920130 CABLE, R.H. CONTROL (123" X 3" STROKE) 920130 CABLE, R.H. CONTROL (123" X 3" STROKE) 920120 CABLE, R.H. DRIVE, AUGER & PUMP (104" X 3")
  • Page 70 R/H DRIVE & FUEL TANK...
  • Page 71 R/H DRIVE & FUEL TANK ITEM PART NO. DESCRIPTION QTY. 851157 TANK, HIGH DECK FUEL 851642 TANK, FUEL LOW DECK 20G 140030FL FUEL TANK CAP, LOCKABLE 920140 CABLE, R.H. DRIVE / CONTROL (116" X 3" STROKE 350060 U-BOLT, 3/8" 920140 CABLE, R.H.
  • Page 72 PUMP COMPONENTS SUNDSTRAND...
  • Page 73 PUMP COMPONENTS SUNDSTRAND ITEM PART NO. DESCRIPTION QTY. 851479 PUMP DRIVE PLATE, FLYWHEEL 320200 COVER, PUMP PLATE 320224 BRACE, PUMP SUNDSTRAND 320142 WASHER, LOCK 320227 CAPSCREW 320228 CAPSCREW 320229 WASHER, LOCK 851160-1 DRIVE CPLG. CHARGE PUMP 320235 O-RING, (PIGGYBACK TO MAIN PUMP) 851160 PUMP, AUGERS AND CONVEYORS 320416...
  • Page 74 PUMP COMPONENTS SUNDSTRAND ELECTRONIC STEERING...
  • Page 75 PUMP COMPONENTS SUNDSTRAND ELECTRONIC STEERING ITEM PART NO. DESCRIPTION QTY. 851666 KNOB, JOYSTICK 851667 DECAL, STEERING DASH 851538 BOOT, JOYSTICK 851540 POTENTIOMETER, STEERING 851537 JOYSTICK ASSEMBLY 851535 SWITCHES, SAFETY NEUTRAL 851667 DECAL, STEERING KNOB 850670 KNOB, STEERING 851546 STEERING BOX, SUNDSTRAND 851548 CURLY CORD, STEERING BOX TO JUNCTION BOX 851553...
  • Page 76 HYDRAULIC PUMP AND CONTROL ASSEMBLY REXROTH ELECTRONIC STEERING...
  • Page 77 HYDRAULIC PUMP AND CONTROL ASSEMBLY REXROTH ELECTRONIC STEERING ITEM PART NO. DESCRIPTION QTY. 851666 KNOB, ASSEMBLY 851667 DECALS 851538 BOOT, FORWARD & REVERSE 851668 GASKET, JOYSTICK 851669 SWITCH, JOYSTICK SAFETY NEUTRAL 851537 JOYSTICK ASSEMBLY ( INCLUDES ITEMS 1,3,4,5,6) 851667 DECAL, DIRECTIONAL 850670 KNOB, STEERING 851671...
  • Page 78 ENGINE AND PUMP COMPONENTS...
  • Page 79 ENGINE AND PUMP COMPONENTS ITEM PART NO. DESCRIPTION QTY. 320001 4 CYL. DIESEL ENG., HATZ 4L41C (SILENT-PAK) 851479 PUMP DRIVE PLATE, FLYWHEEL 320200 COVER, PUMP PLATE 320144 NUT,10mm. 320142 WASHER, 10mm. 320140 MOUNTPAD, ENGINE HATZ 851497 HOSE & DRAIN FITTING, ENGINE OIL DRAIN 320330 MOUNT, STARTER RELAY 320320...
  • Page 80 MAIN VALVE AND SPRAY DOWN...
  • Page 81 MAIN VALVE AND SPRAY DOWN ITEM PART NO. DESCRIPTION QTY. 851161 VALVE, MAIN 910060A HANDLE, VERTICAL 910060 HANDLE, HORIZONTAL 901009 VALVE, RELIEF 910052 SECTION,VALVE (AUGERS) (DETENTED) 910054 SECTION, VALVE (CYLINDERS) (SPRING RETURN) 910055 INLET COVER, V-20 (W/RELIEF) 910056 OUTLET COVER, V-20 (W/PB SLEEVE) 350080 PIN, CLEVIS (1/4”) 901010...
  • Page 82 FILTER LOCATION & ACCESSORIES (HATZ)
  • Page 83 FILTER LOCATION & ACCESSORIES (HATZ) ITEM PART NO. DESCRIPTION QTY. 310080 ELEMENT, FUEL FILTER (HATZ DIESEL) 920161 CABLE, THROTTLE 350050 CLEVIS, 1/4" 350080 PIN, CLEVIS (1/4) 960019 PIN, COTTER (1/4) 320120 LEVER, THROTTLE 290010 HEAD, CHARGE / RETURN FILTER 290030 ELEMENT, CHARGE / RETURN FILTER 102-205-1A CAPSCREW, 3/8X1"...
  • Page 84 SEAT, WALKWAY & OTHER COMPONENTS (HIGH DECK)
  • Page 85 SEAT, WALKWAY & OTHER COMPONENTS (HIGH DECK) ITEM PART NO. DESCRIPTION QTY. 360010 SEAT ASSY W / ARMREST, WHITE 920024 SUPPORT, SEAT H/D 851166 BAR, INSTRUMENT SLIDE (HIGH DECK) 851167 BAR, INSTRUMENT SLIDE (LOW DECK) 851168 WALKWAY, UPPER 851169 TOOL BOX 851170 SHIELD, WALKWAY 851171...
  • Page 86 SEAT, WALKWAY & OTHER COMPONENTS (Low Deck)
  • Page 87 SEAT, WALKWAY & OTHER COMPONENTS (Low Deck) ITEM PART NO. DESCRIPTION QTY. 851173 BAR, SEAT SLIDE 102-415-1A CAPSCREW 1/2 - 13 x 31/2” 118-5 WASHER, LOCK 1/2 115-5-A NUT, HEX 1/2 851176L WALKWAY, LOWER (STEP) LEFT SIDE 851176R WALKWAY, LOWER (STEP) RIGHT SIDE 102-206-1A CAPSCREW 3/8 - 16 - 1 1/4”...
  • Page 88 EXPANDABLE SCREED ASSEMBLY (PART I)
  • Page 89 EXPANDABLE SCREED ASSEMBLY (PART I) ITEM PART NO. DESCRIPTION QTY. 851177 SCREED, ASSEMBLY (STYLE C) 851178 SCREED ASSEMBLY (STYLE D) 851179 BUSHING, SCREED EXTENSION (3" LONG) 851180 GUARD, HOUSING SPECIFY (L/H OR R/H) 851181L EXTENSION, UPPER, LEFT SIDE 851181R EXTENSION, UPPER, RIGHT SIDE 851182L WEAR PLATE, L.H.
  • Page 90 EXPANDABLE SCREED ASSEMBLY (PART II)
  • Page 91 EXPANDABLE SCREED ASSEMBLY (PART II) ITEM PART NO. DESCRIPTION QTY. 851197 SCREED, BASE * (SPECIFY 8-13 OR 8-15 HIGH DECK OR LOW DECK) 851198 STEP, UPPER 851199 BULKHEAD, HYDRAULIC 851134 CAPSCREW, HEX, 3/8"x3/4" 118-3 WASHER,LOCK 3/8" 851514 PLATE, SCREED (FITS SERIAL #1250 AND UP) 851201 LID, SCREED 851202...
  • Page 92 VIBRATOR ASSEMBLY...
  • Page 93 VIBRATOR ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 280030 COUPLING HALF, TACK PUMP MOTOR 280040 INSERT, 3-JAW COUPLING 880030 COUPLING HALF, 1" (VIBRATOR SHAFT) 880042 HOUSING, VIBRATOR ECCENTRIC 250150 BEARING, CONVEYOR PULLEY/ VIBRATOR SHAFT 880062 SHAFT, VIBRATOR ECCENTRIC 880071 PLATE, VIBRATOR HOUSING...
  • Page 94 JOINTER ASSEMBLY...
  • Page 95 JOINTER ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 851682 JOINTER, ASSEMBLY [SHORT] 851683 JOINTER, ASSEMBLY [SHORT] R/H 890092 DEPTH SCREW ASSY., SCREED 890092 HANDLE, DEPTH SCREW SLIDE TYPE COMES AS # 3 COMES AS # 3 890132 R & L BRACKET, DEPTH SCREW CONTROL 890081 TILT SCREW, JOINTER ASSY.
  • Page 96 SCREED ARM ASSEMBLY WITH CENTER TOE POINT...
  • Page 97 SCREED ARM ASSEMBLY WITH CENTER TOE POINT ITEM PART NO. DESCRIPTION QTY. 851206 EXTENSION, SCREED ARM 851207 REAR, SCREED ARM, (RIGHT) 851208 REAR, SCREED ARM, (LEFT NOT SHOWN) 851209 MOUNT, PIVOT 851518 SCREW, ELECTRIC (6"INCH) SERIAL #1712 AND UP 851210 EARS, PIVOT 851211 END, ROD END OF SCREW...
  • Page 98 PROPANE HEATER & AUTOMATIC IGNITORS...
  • Page 99 PROPANE HEATER & AUTOMATIC IGNITORS ITEM PART NO. DESCRIPTION QTY. 230010 L.P.G. TANK, 20 LBS. 230030 ADAPTER,P.O.L. 230110 GAUGE, L.P.G. PRESS. 230300 SOLENOID VALVE, 12 VOLT L.P.G. OPT. 230100 REGULATOR W / GAUGE, L.P.G. 230032 HOES, L.P.G. REGULATOR TO TEE 230034 HOSE, SCREED BURNER 230080...
  • Page 100 AUGER EXTENSION 24”...
  • Page 101 AUGER EXTENSION 24” ITEM PART NO. DESCRIPTION QTY. 851227 SHIELD, AUGER EXTENSION (RIGHT) 851228 SHIELD, AUGER EXTENSION (LEFT) 851229 AUGER EXTENSION, (RIGHT) 851130 AUGER EXTENSION, (LEFT) 851231 SUPPORT, AUGER ADJUSTABLE 116-10 NUT, HEX 1" 854003 COUPLING HALF 854004 COUPLING HALF, (WELDMENT) 900404 DOUBLE ROW CHAIN ASSY.
  • Page 102 PAVER LEVELING CONTROL (TOPCON)
  • Page 103 PAVER LEVELING CONTROL (TOPCON) ITEM PART NO. DESCRIPTION QTY. 851241 HOUSING, REAR SLIDE BAR 851242 BAR, ADJUSTABLE SLIDE 920070 WING BOLT, 3/8"-16 x 1" 851243 HOUSING, FRONT SLIDE BAR 143-5 LOCKNUT, 1/2"-13 HEX 851249 SKID 102-411-1A CAPSCREW, 1/2"X2 1/2" 851244 CLAMP, U' BOLT 851245 SPRING, TENSION...
  • Page 104 PAVER GRADE CONTROLS SPECTRA PHYSICS...
  • Page 105 PAVER GRADE CONTROLS SPECTRA PHYSICS ITEM PART NO. DESCRIPTION QTY. 851422 SONIC TRACER 851631 BRACKET, TRACER 851423 Z BRACKET ARM, 1 3/4" 920070 WINGBOLT, 3/8" 851575 MOUNT, PIVOT 300060 HANDLE, BOLT 119-7 WASHER, FLAT 5/8" 102-606-1A CAPSCREW, 5/8"-11 x 1" 851424 INTERFACE CONTROL BOX 851629...
  • Page 106 TRUCK HITCH ASSEMBLY...
  • Page 107 TRUCK HITCH ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 930010 TRUCK HITCH ASSEMBLY 930015 SUPPORT,PIVOTBAR 930020 ARM EXTENSION, R/H 930025 ARM EXTENSION, L/H 930030 GUIDE, WHEEL PIVOT ARM 620400 COLLAR, LOCK 810070 BUSHING, TRACK IDLER / TRUCK HITCH 930040 ROLLER 930045 AXLE, GUIDE WHEEL 930050 BEARING, TRUCK HITCH ROLLER...
  • Page 108 UMBRELLA ASSEMBLY INSTRUCTIONS 1. Install Umbrella Mounting bracket (See bracket mounting instructions furnished with each bracket). 2. Insert ball stud on (#3) curved shaft into (#1) umbrella support shaft, align holes, and drive (#2) 3/16” X 1” spiral spring pins into position. Install (#5) locking handle. 3.
  • Page 109 UMBRELLA ITEM PART NO. DESCRIPTION QTY. 920235 UMBRELLA...
  • Page 110 ELITE III SHEET METAL COVER...
  • Page 111 ELITE III SHEETMETAL COVER ITEM PART NO. DESCRIPTION QTY. 854644L COVER, TOP LEFT SIDE 854644R COVER, TOP RIGHT SIDE 854648 MOUNT, PROPANE BOTTLE 854623 TANK EXTENSION 853368 DASH 854592 PROP ASSEMBLY 854625 PANEL, LEFT SIDE 854649 COVER, ACCESS DOOR RIGHT SIDE 854643L COVER, LEFT SIDE 851168A...
  • Page 112 STRIKE OFFS & EXTENSIONS...
  • Page 113 STRIKE OFFS & EXTENSIONS ITEM PART NO. DESCRIPTION QTY. 860091L STRIKE OFF, 12" LEFT SIDE 860091R STRIKE OFF, 12" RIGHT SIDE 860093L STRIKE OFF, 18" LEFT SIDE 860093R STRIKE OFF, 18" RIGHT SIDE 860095L STRIKE OFF, 24" LEFT SIDE 860095R STRIKE OFF, 24"...
  • Page 114 ELITE III VALVE...
  • Page 115 ELITE III VALVE ITEM PART NO. DESCRIPTION QTY. 851375 VALVE ASSY., PRIMARY 851376 VALVE ASSY., SECONDARY 851377 SOLENOID VALVE, MULTIFUNCTION 851378 COIL, 12V SOLENOID VALVE 851379 SOLENOID VALVE, MULTIFUNCTION 851380 COIL, 12V SOLENOID VALVE 851381 SOLENOID VALVE , W/FLOAT 851382 RELIEF VALVE, SECONDARY VALVE, ASSY.
  • Page 116 ELITE III DASH...
  • Page 117 ELITE III DASH ITEM PART NO. DESCRIPTION QTY. 851390 SWITCH, TOGGLE (L.H. AUTO AUGERS) 900030 SWITCH, TOGGLE 900080 SWITCH, TOGGLE 851391 SWITCH, TOGGLE 851392 SWITCH, TOGGLE 900120 INDICATOR LIGHT, HIGH GEAR 851393 SWITCH, TOGGLE (CONVEYOR RAISE/LOWER) 851394 SWITCH, TOGGLE 900122 SWITCH, PUSH BUTTON 320390 IGNITION SWITCH, HATZ DIESEL...

Table of Contents